Mid Size Traction Unit

Transcription

1 FORM NO ProLine Mid Size Traction Unit 18 H.P. Kohler Gear Drive Model No & Up Parts Catalog

2 ORDERING REPLACEMENT PARTS To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Contents Page Page Fuel Tank & Idler Bracket Assembly Crankcase Transmission & Idler Pulley Assembly Oil Pan / Lubrication Brake, Wheel Pulley & Wheel Assembly Head / Valve / Breather Wheel And Tire Asm Ignition / Electrical Handle & Control Panel Assembly Blower Housing & Baffles Engine Assembly Starter System Battery Assembly Carburetor / Fuel Pump Clutch Asm No Engine Controls Peerless Transmission Model No Air Cleaner, Filtration / Intake Manifold Crankshaft Exhaust Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HWHTF hex washer head ASM assembly thread forming CARR carriage INC incorporated DEG degrees LH left hand FH flat head PH pan head GA gauge PPH Phillips pan head HF hex flange PTO power take off HFW hex flange washer RH right hand HH hex head SFH slotted fillister head HHF hex head flange SH square head HHST hex head self tapping HJ hex jam HOC height-of-cut SHWH slotted hex washer head SPH slotted pan head STD standard HS hex socket TAP self tapping HSBH hex socket button head TH truss head HSFH hex socket flat head HSH hex socket head TTH Torx truss head WH wing head HWH hex washer head Important Format Explanations This catalog uses special formats to convey information in illustrations and parts lists. Specifically, one format is used in conjunction with service assemblies and another with quantities associated with reference numbers. Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. i The TORO Company 1995 All Rights Reserved

3 For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations. ii

4 Reference Numbers with Quantities Illustrations may have a quantity in parentheses next to a reference number, in the form X (Y). X is the reference number. Y in parentheses is the quantity of the part identified by the reference number. For example, the illustration callout 4 (2) indicates that two parts are used in that instance. iii

5 Fuel Tank & Idler Bracket Assembly ASM Cap Tank Fuel Clamp Hose Decal Ground Speed Nut Lock Spacer Pivot Spring Torsion Spring Torsion Nut Wing Washer Flat Bushing Steering Links Pin Cotter Idler Bracket RH Idler Bracket LH Rod Fitting Pin Clevis Bracket Support RH Bracket Support LH Screw HH Screw HH Nut Lock Pulley Idler Spacer Pulley Screw Leveler Fitting Rod Sheet No.: Grommet Plate Serial Rivet Frame Screw HH Washer Lock Plate Control Decal Fuel Shut Off Frame Rear Hose Fuel 1

6 Transmission & Idler Pulley Assembly Lever Shift Grip Engagement Nut Lock Ring Retaining Bearing Shaft Ext Screw HH Shaft Extension RH Shaft Extension LH Key Woodruff Screw HSH Pulley Drive ASM Guard Coupler Coupler Fitting Grease Screw Set Pulley Drive v Belt Spring Extension Bolt Wheel Screw HH Lever Idler Pulley Idler Nut Lock Screw HH Washer Lock Nut Lock Sheet No.: Transmission Mount Shift Lever Spacer Transmission Screw 2

7 Sheet No.: 4 Brake, Wheel Pulley & Wheel Assembly Rod Brake Pin Cotter Brake Arm RH Brake Arm LH Ring Retaining Ring Retaining Plate Brake Link Link Brake ASM Wheel & Tire A/R Washer Thrust Ring Retaining Belt Drive Spacer Pulley Pulley Wheel Drum Brake Washer Lock Band Brake Screw HH Washer Wheel Ring Retaining 3

8 Wheel And Tire Asm Rim Fitting Grease Nut Lock Bearing Tire 15x Valve Stem & Cap Assemby 6 Sheet No.: 500 4

9 Handle & Control Panel Assembly Bar Decal Control Bar Nut Lock Bail Screw HH Control Pivot Decal Reverse Ring Push On Handle Upper Boot Switch Switch Key Ignition Nut HH Nut Lock Relay Panel Bottom Module Screw HH Pin Clevis Decal Read Manual Control Throttle Washer Lock Switch Starter Tie Cable Wire Harness 18hp Kohler Sheet No.: Clamp R Screw Self TAP Panel Control Tube Manual Nut HF Screw HHF Screw HH Decal Control Panel Spacer Control Choke Decal Warning Rod Control Connector Body Lever Parking Brake Decal Parking Lever Switch Bail Pin Cotter Grommet 5

10 Sheet No.: 6 Engine Assembly Engine 18hp Kohler Nut Lock Spacer Engine Washer Flat Screw HH Retainer Clutch Screw HH Screw Lock Washer PTO Clutch ASM Key Sq Sheave Lower Sheave Upper Spacer Pulley Nipple Pipe Cap Pipe Elbow Screw Washer Lock Nut Lock Nut 6

11 Battery Assembly Nut Lock Strap Battery Wire ASM Wire Asm Nut Battery 12 Volt Plate Battery Rod Support Pad Anti Skid Tube Vent Screw HH Screw HH Boot Terminal Boot Terminal Sheet No.: 7 7

12 3317 xxx Sheet No.: 301 Clutch Asm No Field ASM Inc2/ Bearing Ring Retaining Field Coil & Bearing Armature & Pulley ASM Spacer Pulley Bearing Collar Bearing Bearing Pulley Nut Lock Spring 8

13 Ring Retaining Washer Shaft Input O Ring Bearing Needle Bearing Needle A 1 Case Transmission Bevel Pinion Input Ring Retaining A 1 Cover Transmission Screw 1/4 20x1 1/ Ring Square Cut Plug Threaded 9/ Screw Set 3/8 16x3/ Spring Ball Steel Bearing Ball Washer Thrust Washer Thrust Spacer A 1 Gear Spur 25teeth Washer Gear Spur 27 Teeth A 1 Gear Spur 30 Teeth Sheet No.: Gear Spur 35 Teeth A 4 Key A 1 Shaft Output/Brake Collar Shift Sprocket 18teeth Chain Roller # A 2 Bushing Flanged Sprocket 9teeth Rod & Fork ASM Shaft Counter Gear Bevel 42teeth Gear Spur 15 Teeth A 1 Gear Spur 20teeth Gear Spur 23 Teeth A 1 Gear Spur 25 Teeth Spacer 9

14 Sheet No.: 201 Crankshaft Crankshaft Plug Cup 10

15 Sheet No.: 202 Crankcase Shortblock Fitting Connecting Rod STD Connecting Rod Dowel Locating Plug Cup Piston ASM STD INC 4/7/ Piston ASM.25 INC 4/7/ Piston ASM.50 INC 4/7/ Ring Set STD INC 4/ Ring Set.25 INC 4/ Ring Set.50 INC 4/ Retainer Piston Pin A/R Shim Camshaft A/R A/R Shim Camshaft A/R A/R Shim Camshaft A/R A/R Shim Camshaft A/R A/R Shim Camshaft A/R A/R Shim Camshaft A/R A/R Shim Camshaft A/R Camshaft Shaft Governor Cross 12 X Washer Flat Seal Governor Shaft 14 X Washer Flat Pin Governor Hitch 16 M Screw M5x0.8x Retainer Reed Beed Breather Seal Oil O Ring Lower Fill Tube Tube Oil Fill Bracket Oil Fill Tube 23 M Screw M5x0.8x O Ring Upper Fill Tube Dipstick INC Kit Oil Cap INC O Ring Fill Cap 11

16 Oil Pan / Lubrication Sheet No.: Pan Oil 2 X Plug HS 3/8 NPTF Nipple Oil Filter Filter Oil Seal Oil Screw M8x1.25x Screw M8x1.25x45 8 X Plug SH 3/8 NPTF O Ring Shaft Governor Gear Tab Locking Governor Gear ASM Pin Governor Regulating 14 M Screw Valve Cover 15 Sm Washer Governor Oil Pump ASM INC Tube Oil Pickup Screen Oil 12

17 Head / Valve / Breather Head ASM #1 Cylinder Kit Valve Incl Grommet Rubber Kit Breather INC Gasket Breather Cover Breather 7 Sm Screw M6x1.0x20 8 X Plug Fitting Kit Retainer Cap Valve Spring Spring Valve Retainer Spring Valve Exhaust Valve Exhaust (.25) Valve Intake Valve Intake (.25) Seal Valve Stem Hose Lifter Valve Rod Push Gasket Cylinder Head Head ASM #2 Cylinder Plate Guide Sheet No.: Sm Washer Governor Arm Rocker Pivot Rocker Arm 26 M Screw M6x1.0x Kit Valve Incl O Riing Spacer 30 M Screw M6x1.0x Screw M10x1.5x Strap Lifting Kit Breather Incl Spacer Bracket Breather Sep Separator Oil Breather Grommet Strap Breather 39 M Screw M5x0.8x16 13

18 Ignition / Electrical Screw Set 2 M Screw M6x1.0x Screen Grass Stud 5 X Washer Spacer Fan Fan Screw Flywheel Mounting Washer Flywheel Screw Flywheel ASM Rectifier Regulator Screw Phillips Connector Regulator 14 X Key Spark Plug Clip Stator Harness 17 X Washer Flat 18 M Screw M5x0.8x Stator 15 Amp 20 X Washer Flat 21 X Washer Flat Clip Cable Module Ignition 24 Sm Screw M5x0.8x20 Sheet No.: Harness Wire Lead Green 14

19 Blower Housing & Baffles Housing Blower 2 M Screw M5x0.8x16 3 Sm Screw M6x1.0x Guard Flywheel Plate Backing #2 Side 6 Sm Screw M5x0.8x20 7 M Screw M5x0.8x Baffle Cylinder #2 Side Baffle Valley 10 M Screw M5x0.8x10 11 M Screw M5x0.8x Baffle Cylinder #1 Side 13 M Screw M6x1.0x Plate Backing # Nut INC w/blower Hsng Screw Set Nut Plastic Nut INC w/blower Hsng Decal Horse Power Plug INC w/blower Hsng Sheet No.:

20 Starter System Sheet No.: M Screw M8x1.25x Starter INC M Nut M8x Nut Starter Cap Drive End Nut Starter Solenoid Lever Starter Drive Washer Thrust Nut Stop Collar Ring Retainer Drive Pinion Armature Starter Frame Kit Brush INC Spring Brush Holder Brush Insulator Cap Commutator End Bolt 16

21 Kit Carburetor Incl Gasket Carburetor Carburetor (Ref) Gasket A/C Base 5 X Clamp Hose Line Fuel Clip Cable Nut Plastic Pump Fuel Screw Cable Clip Line Fuel 10 1/ Filter Fuel Bracket Throttle Stop 14 M Screw M2.5x45x Shaft Choke Washer Collar Choke Spring Choke Return Ring Choke Lever Lever Choke Spring Throttle Screw Screw Throttle Adjust Valve Choke Screw Throttle Shaft Jet Air Bleed Carburetor / Fuel Pump Sheet No.: Jet Slow Screw Idle Adjust Spring Idle Adjust Screw Screw Cover Passage Gasket Passage Cover Gasket Float Chamber Kit Float Repair Nozzle Main Chamber Float Jet Main Kit Solenoid INC Gasket Chamber Screw Gasket Solenoid Gasket Carburetor Kit Hi Alt M Kit Hi Alt Over 3000 M Kit Carburetor Repair X Washer 17

22 Engine Controls Screw Phillips 2 M Nut Hex M4x0.7 3 M Nut Lever Throttle Control 5 M Screw HHF M4x0.7x28 6 X Washer Spring Throttle Shaft 8 M Screw M6x1.0x16 9 Sm Screw M5x0.8x Clamp Cable Bracket Control Shaft Throttle Bracket Throttle Shaft Spacer Lever Throttle Control Spring Governor 17 Sm Nut M6x Sm Screw M6x1.0x Lever Governor Bushing Linkage Spring Linkage Linkage Throttle Bushing Linkage 24 Sm Screw M6x1.0x Linkage Choke Bushing Linkage 27 M Nut 28 X Washer Spacer Lever Choke Washer Sheet No.:208 18

23 Air Cleaner, Filtration / Intake Manifold Kit Air Cleaner Incl Knob Cover Nut Wing Cover Element Element Precleaner Element Seal Elbow Air Cleaner Stud Fitting Manifold Intake 12 M Screw M6x1.0x Gasket Intake Manifold Gasket A/C Base 15 M Stud 16 Sm Nut M6x Decal Maintainance Sheet No.:

24 Sheet No.: 210 Exhaust Muffler Gasket Exhaust 3 Sm Screw M6x1.0x20 4 M Stud M8x1.25x20 5 M Nut M8x Duct Heat Shield Screw Gasket Set Shortblock 20

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28 MAINTENANCE RECORD