FRAME-ENGINE/CLUTCH ASSY FIGURE 1. FastCat RZ

Transcription

1 FRAME-ENGINE/CLUTCH ASSY FIGURE

2 FRAME-ENGINE/CLUTCH ASSY FIGURE ENGINE-FR51V KAW ENGINE-FR91V KAW 38 FILTER-FUEL FILTER-OIL 415 ELEMENT-AIR FILTER MUFFLER -KAW /4-20X3/8 LG SP SCREW SOLENOID BRG-FLANGED PLASTIC WLDMT-CLUTCH STOP LOCKNUT-M KEY-1/4X1/4X1 SQ END LOCKWASHER-HEL / BLT-MET M8-1.25X S-FRAME W/ LABELS CLUTCH-ENGINE PULLEY CLAMP BLT-HEX 3/8-1X1-1/ FITTING-3/8NP TO BARB GASKET-MUFFLER 2 (AVAILABLE FROM KAWASAKI DEALER) LOCKWSHR-3/8 HELICAL WLDMT-CLUTCH BRACKET PULLEY-ENGINE BOLT-HEX /1-20X2-1/ HOSE-HYDRO, 3/8X" NUT-FL LOCK M BLT-FLG HD M-1.0 X BRKT-MUFFLER LH 1 * BRKT-MUFFLER RH CLAMP-HOSE VAILVE-OIL DRAIN 1 * NOT ILLUSTRATED 39

3 40 BELT DETAIL CUTTERDECK 18 4 TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY 21 RIGHT FIGURE 2 TRANSAXLE ASSY

4 S-FRAME W/LABELS SHAFT-PULLARM MOUNT WLDMT-PULL ARM ARM-CONTROL AXLE-LH 1 (INCLUDES ITEMS 4, 25, 2, 2, 32) WASHER BOLT-HEX 5/1-18X NUT-HEX 5/ BOLT-MET, HEX M10-1.5x BOLT, 5/1-18X3/4 HEX WASHER.328X.5X GA SPRING-TENSION BLT-HEX 3/8-1 X END CAP-24 X NUT-FL NYLON LOCK 5/ PULLEY-IDLER PUMP WASHER, 25/4X1X BLT-HEX 5/1-18X LOCKNUT-NYLON 3/ AXLE-RH 1 (INCLUDES ITEMS 4, 25, 2, 2, 32) TRANSAXLE ASSY FIGURE BEARING-BALL 10X2X SNAP RING-2MM INTERNAL SEAL-1X2X WASHER TRAY-BATTERY BLT-TDFM 3/8-1 X 3/ ADAPTER-90 # MAORB/# FORB ASSY-EXPANSION TANK CAP-HYDROTANK NUT-FL NYLON LOCK 3/ * CHARGE PUMP COVER KIT 1 4* GUARD-FILTER LH 1 48* GUARD-FILTER RH 1 * NOT ILLUSTRATED BELT-TRANSAXLE ROD-BATTERY CLAMP BATTERY BLT-HEX 3/8-1X2-3/4 4 25* FILTER-TRANSAXLE 2 2* SPRING-CONTROL ARM ARM-BRAKE CLIP-RETAINING 2 (USE WITH BRAKE ARM) BLT-HEX 5/8-X2-1/ WSHR-.35 X 1.12 X N ZERK, 1/ LOCKNUT, NYLON 5/ KIT-FAN/PULLEY TRANSAXLE TIRE-ASSY 20 X TIRE 20X10-10 TURFMASTER WHEEL 10X W/ STEM WHEEL NUT 1/ S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 3-38) 41

5 FUEL TANK/BUMPER & CONTROL PANEL FIGURE

6 FUEL TANK/BUMPER & CONTROL PANEL FIGURE S-FRAME W/LABS, TANK-FUEL RH BOBCAT TANK-FUEL LH BOBCAT BUMPER S-CONTROL PANEL S-COVERED KEY S-KEY SWITCH NUT 5/ SWITCH-PTO CAP-FUEL TANK SWITCH-RETAINER SWITCH, KEY SCREW-SLT HH 10-24X1/ NUT-HEX #10-24 KEPS BLT-FLG HD 1/4-20 X 1/ BOLT-3/8-1X1 HEX WASHER-3/ WSHR-FLAT.391X.88X10 GA BLT-FLG HD 3/8-1 X 3/ METER-HOUR 1 20* TUBE-FUEL FEED NUT-WLF 3/ CONTROL-THROTTLE LOCKNUT-5/ CLAMP-3/4 CLIP BOLT-HEX 5/1-18X3/ BLT-HEX 3/8-1X3/ NUT-NYLON LOCK 3/ BRKT-TANK MOUNTING CABLE-CHOKE 4" NUT-3/8-24 HEX 1 ITEMS USED ON 1" MODELS ONLY BLT-FLG HD 3/8-1 X 1-3/ PLATE-WEIGHT NUT-WLF 3/8-1 4 * NOT ILLUSTRATED 43

7 FUEL VALVE & COVER PLATE FIGURE TO ENGINE TO ENGINE 44

8 S-FRAME W/LABS TANK-FUEL RH BOBCAT 1 (INCLUDES 10-13, 19-21) FUEL VALVE & COVER PLATE FIGURE TANK-FUEL LH BOBCAT 1 (INCLUDES 10-13, 19-21) BLT-TDFM 5/1-18X3/ COVER-FRAME, REAR N HOSE CLAMP HOSE-1/4 FUEL LINE 24" VALVE-TANK SELECTOR CAP-FUEL TANK GROMMET-FUEL TANK FITTING-BARBED 90 DEG GROMMET-ROLL OVER ROLLOVER VENT TEE-FITTING 1/4"HOSE FTTNG-HOSE 1/4" TO 3/1" HOSE-FUEL LINE HOSE-FUEL LINE CLAMP 2 19* FUEL-LINE TANK 2 20* 4158 FILTER-FUEL 2 21* 4104 CLAMP-FUEL 2 45

9 4 FIGURE 5 DECK LIFT ASSEMBLY CUTTERDECK

10 S-FRAME W/LABS, BOLT-MET M12-1.5X WLDMT-DECKLIFT, FRONT WLDMT-DECKLIFT REAR WLDMT-DECK LIFT ROD E-RING BRKT-LIFT LINK GRIP BOLT-HEX 3/8-1X N ZERK, 1/4-28 STR LOCKNUT-NYLON 3/ BRACKET-SHAFT HANGER BLT-MET M12X1.5X NUT-WHIZ M CHAIN-.35 (.250) 5 LINKS WASHER-.890X1.35X18GA E-RING BRKT-OUTER DECK LIFT SPACER-15.88X10.32X LEVER-DECK LIFT COTTER-HAIRPIN.08X PIN-CLEVIS 1/2X MAT-FOOT LIFT SPRING-COMPRESSION BLT-HEX 3/8-1X LABEL-H.O.C. OUTER, WLDMT-LVR STOP LATCH WASHER PUSHNUT-1/2 DIA BOLT-HEX 3/8-1X2-1/ ASSY, PIN & LANYARD LBL-HT CUT INNER ROD-LIFT STOP WASHER-21/4X1XGA BLT-CRG 3/8-1X1 1 DECK LIFT ASSEMBLY FIGURE 5 4

11 CASTER ASSEMBLY FIGURE 48

12 S-FRAME W/LABS, DUST COVER N ZERK-1/ NUT-HEX 3/4-1 SLOT U WASHER C CUP-OUTER BEARING C CONE-OUTER BEARING SEAL WLDMT-CASTER LOCKNUT-NYLON 5/ BOLT-5/8-X SPACER-END WHEEL-"ASSY-LT TYPE WLDMT-CSTR MOUNTING 1 (USED ON 52" DECKS ONLY) WLDMT-CSTR MOUNTING 1 (USED ON 1" DECKS ONLY) CASTER ASSEMBLY FIGURE BLT-HEX 3/8-1X1-1/ LOCKNUT-NYLON 3/ SPANNER-" WHEEL COTTER PIN 2 49

13 KICKPLATE/SEAT ASSEMBLY FIGURE

14 S-FRAME W/LABS SEAT ASSEMBLY 1 (INCLUDES ITEMS 4,,15,2,& 2) KICKPLATE/SEAT ASSEMBLY FIGURE * KIT-SEAT ADJUSTER * KIT-ARM REST PLATE-SEAT SWITCH-SEAT NO BLT-FLG HD 5/1-18 X 1-3/ PIN-CLEVIS GRVD.38 X SNAP RING BUMPER, SEAT MOUNTING NUT-5/ RELAY-40AMP SEALED FUSE-20 AMP BLT-TDFM 10-32X1/ MODULE-DELAY SPACER-NYLON 3/8IN BLT-WLF 5/1-18X5/ PLATE-FRONT REMOVABLE BLT-TDFM 3/8-1X1-1/ S-FOOT PLATE 1 (INCLUDES ITEMS 19-23, 34 & 35) MAT-FOOT PLATE UPPER LH MAT-FOOT PLATE LOWER BLT-CRG 1/4-20 X 3/ TUBE-DOCUMENT A CAP-VINYL BLT-HEX 3/8-1X1-1/ NUT-NYL LOCK 3/ ARM REST - RH ARM REST - LH BRKT-SPRING MOUNTING SPRING-SEAT BLT-FLG HD 1/4-20X NUT-NYLON LOCK 1/ BLT-FLG HD 3/8-1X1 2 33* KIT-SEAT SPRING 1 (INCLUDES ITEMS 25,28-32) MAT-FOOT PLATE UPPER RH NUT-NYLON LOCK 1/ * NOT ILLUSTRATED 51

15 STEERING FIGURE 8 52

16 GRIP-HANDLE LEVER-TRACTION CNTRL WLDMT-CONTROL BAR, RH 1 * WLDMT-CONTROL BAR, LH WLDMT-CONTROL BOX RH WLDMT-CONTROL BOX LH SWITCH DBL POLE BLT-TDFM 10-32X1/2 TORX BSHG-CONTROL ARM E-RING 19MM/ BAR-CONTROL PIVOT DAMPENER ROD-CONTROL ROD-PARKING BRAKE LINK-PARKING BRAKE RH 1 * LINK-PARKING BRAKE LH 1 STEERING FIGURE SNAP RING LOCKNUT-NYLON 5/ LINK-BRAKE WLDMT-BRAKE ARM SPACER SPRING-TENSION NUT-FL NYLON LOCK 1/ WASHER-M 2 * NOT ILLUSTRATED SWIVEL-3/ SPRING-COMPRESSION LOCKNUT-NYLON 3/ NUT-3/8-1 HEX AXLE-RH AXLE-LH S-FRAME W/LABS, BRKT-CNTRL BAR SUPT LOCKNUT-1/4-20 NYLON BOLT-HEX 1/4-20X3/ BEARING-FLANGE NUT-HEX 5/1-24 LH SPACER-CONTROL ROD BRAKE, ARM LINKAGE COTTER-HAIRPIN BOLT-5/1-18X1-1/2 HEX BOLT-HEX 5/1-18X BOLT-HEX 3/8-1 X BLT-HEX 1/4-20X1-5/ LOCKNUT-NYLON M SPACER ROLL PIN ROD END-FEMALE RH ROD END-FEMALE LH NUT-HEX 5/

17 PARKING BRAKE FIGURE 9 54

18 S-FRAME W/LABS, TRANSAXLE, RH BLT-TDFM 10-32X1/2 TORX COTTER-HAIRPIN.08X ROD-BYPASS CONTROL BEARING-FLANGE E-RING 19MM/ GRIP HANDLE-BRAKE WASHER LOCKWASHER BOLT-HEX 1/4-20X3/ SWITCH-NONO DBL POLE LINK-DUMP VALVE SPRING-COMPRESSION LOCKNUT-1/4-20 NYLON 2 PARKING BRAKE FIGURE 9 55

19 G R P B B B B R R P P G O O O O O WW B B Y OB O B B B O O WIRE HARNESS FIGURE SOLENOID (RED) 1 TO SOLENOID (2) BLADES & TRACTION RELAY STARTER RELAY DELAY RELAY NO 8 8A 8 8A NO NO 8 NC 8A NC NC 5.0 EXP B B B YB 20 BRY BR B BR B BR W RW O O Y W B B GROUND 12.0 EXP GA STARTER ELECTRIC CLUTCH B DB GA GA 2.0 EXP YB W ENGINE 2.0 EXP WIRE COLORS MAGNETO W W WHITE STARTER SOL YBWB WHITE W/ BLACK STRIPE OIL PRESS CHARGING G P P O PURPLE ORANGE OB ORANGE W/ BLACK STRIPE PO PURPLE W/ ORANGE STRIPE OP ORANGE W/ PURPLE STRIPE DB DARK BLUE B G R BLACK GREEN RED Y YELLOW YB YELLOW W/ BLACK STRIPE RW RED W/ WHITE STRIPE GY GREEN W/ YELLOW STRIPE BR BROWN BRY BROWN W/ YELLOW STRIPE 3 (BLACK) BATTERY 12 (RED) BATTERY TO ENGINE BLOCK (GROUND) DELAY MODULE 9 FUSES B BRY.0 EXP RW A B C D EF GY.0 EXP GA ENGINE BLOCK (GROUND) 1 TO SOLENOID (1) 18 TO SOLENOID (4) 2 GA GA GA GA GA GA 5.0 EXP P O SWITCH KEY OFF M+G RUN B+L START B+L+S GA GA GA R DB GA.0 EXP 10 GA. SWITCH CLUTCH MAGNETO CARB SOLENOID PACKARD # VOLTAGE REGULATOR 2.0 EXP.0 EXP HOUR METER 5 19 W P P GA GA 12V ADAPTER TO SOLENOID (3) Y G SWITCH TRACTION CONTROL NO NC NO NC SWITCH TRACTION CONTROL OB B WB PO 2.0 EXP PO B WB OP WB 2.0 EXP 2.0 EXP. BR W 2.0 EXP GY SWITCH SEAT 22 4 OP WB NO NO SWITCH BRAKE 5

20 HARNESS-MAIN WIRE FUSE 20 AMP CABLE-BATT 4 GA BLK 29" SWITCH-SEAT NO METER-HOUR CABLE-BATT 4 GA RED 29" SWITCH, KEY RELAY-40AMP SEALED MODULE-DELAY SWITCH-PTO 1 44 CLUTCH-ELECTRICAL COVER-POS TERMINAL SWITCH DBL POLE SWITCH-NONO DBL POLE SOLENOID COVER-TERMINAL CABLE-BATTERY 20 RED WIRE-GROUND HARNESS-JUMPER ASSY-CLUTCH WIRE NUT-WLF 1/ WIRE-SEAT SWITCH 1 23* SLEEVING, ID 0. NYLON 2' 1 WIRE HARNESS FIGURE 10 * NOT ILLUSTRATED 5

21 52" SIDE DISCHARGE FIGURE TO DECKLIFT TORQUE TO 0 FT-LBS 58

22 S-52 DECK W/LABELS GUARD-LH 52" DECK GUARD-RH 52" DECK CHUTE-RUBBER ASSY BOLT-HEX 3/8-1X BOLT-CRG 1/2-13X3LG LOCKNUT-NYLON 3/ BLT-MET M12X1.5X NUT-WHIZ M CHAIN-.35 (.250) 5 LINKS PULLEY-SPINDLE BLADE OFFST HLFT BLT-FLG HD 3/8-1 X 1-1/ SPRING WASHER. ID KEY-1/4X1/4X1 SQ END PULLEY, IDLER ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 30-32) 52" SIDE DISCHARGE FIGURE BAFFLE-FRONT LH BAFFLE-FRONT CENTER BAFFLE-RIGHT FRONT BAFFLE-DISCHARGE BOLT-3/8-1X1 CARRIAGE NUT-FL NYLON LOCK 3/ BLT-CRG 1/4-20 X 3/ LOCKNUT-1/4-20 NYLON WASHER WASHER A/R E-CLIP HINGE-CHUTE RUBBER GUIDE-BELT BRKT-BAFFLE MNTG BRKT-BAFFLE MNTG RH S-ASSY SPINDLE OUTER 3 (INCLUDES ITEMS 25-29) LOCKWSHR-HELICAL 1/ BLT-HEX 1/2-20 X SPACER-BLADE 1MM BLT-HEX 5/8-18 X 3 3/ BLT-HEX 5/8-18X SPRING-EXTENSION BEARING-SPINDLE SEALED HOUSING-SPINDLE HOLE SNAP RING NUT-SPINDLE SHAFT-SPINDLE SEAL BEARING SNAP RING BOLT-MET M X END CAP SPACER BLT-FLG HD 3/8-1 X 1-1/ NUT-FL NY LOCK 1/ BOLT-CRG 3/8-1 X 4-1/ ROLLER SPACER-ROLLER 3 59

23 0 FIGURE 13 1" SIDE DISCHARGE TORQUE TO 0 FT. LBS

24 1 41 S-1" DECK BELT COVER RH BELT COVER LH KNOB-4 PRONG 3/ CHUTE-RUBBER ASSY EYE BOLT LOCKNUT NYLON 3/ BLT-HEX 1/2-13X ROLLER-5X2.5 CENTERED BRG NDL OPEN END PULLEY IDLER BLADE OFFST HLFT SPACER-ROLLER BLT-FLG HD 3/8-1 X 1-1/ WLDMT-IDLER ARM BLT-CRG 1/2-13X3LG GUIDE-BELT LOCKWSHR-1/2 HELICAL BLT-HEX 1/2-20X1-3/ BAFFLE-DISCHARGE NUT-FL NYLON LOCK 1/ /4X1/4X1 SQ END KEY ROLLER, ANTI-SCALP S-ASSYSPNDL ZT200 CNTR 3 (INCLUDES ITEMS 5-0, & 2) ASSY-IDLER ARM 1 (INCLUDES ITEMS 10, 15, 28, 41, 55, ) NUT-WLF 3/ BOLT-HEX M10-1.5X30 ISO CL GREASE SEAL BLT-METRIC M12X1.5X CHAIN-.35 (.250) 5 LINKS NUT-WHIZ M PULLEY-SPINDLE WSHR X 1.5 X SPACER-1.0X.51X1-15/ SPACER-1.0 X.51 X LOCKNUT-NYLON 5/ SPACER-BLADE 1MM WSHR-.51X2X.25THK PLT BLT-CRG 3/8-1 X 4-1/ BLT-HEX 5/8-18x BEARING BAFFLE-RIGHT FRONT 1 1" SIDE DISCHARGE FIGURE WSHR.328X.5X GA SPRING-EXTENSION SPRING WASHER. ID BLT-CRG 1/4-20X3/ NUT-WLF 5/ LOCKNUT-1/4-20 NYLON BAFFLE-FRONT CTR BAFFLE-FRONT LH N ZERK-1/4-28 STR SLF THRD SPACER NUT-FL NYLN LOCK 3/ INNER RING SNAP RING BOLT-3/8-1X1 CARRIAGE BEARING-SPINDLE SEALED HOUSING-SPINDLE HOLE SNAP RING NUT-SPINDLE HINGE-CHUTE RUBBER SHAFT-SPINDLE WLDMT-IDLER PIN BLT-FLG HD 3/8-1 X 1-1/2 2 5* BLT-HEX 3/8-1X4-1/4 1 (USED ON REAR CENTER ANTI-SCALP ROLLER) BRKT-BAFFLE MOUNTING BRKT-BAFFLE MNTG, RH BLT-CRG 3/8-1X1-1/ EXTENSION-1IN RH EXTENSION-1IN LH WSHR-.328X.5XGA BLT-HEX 1/4-20X NUT-WLF 1/ BLT-HEX 5/8-18 X 3 3/4 3 *NOT ILLUSTRATED 1

25 BELTS-CUTTERDECK FIGURE 2

26 BELT-52" CUTTERDECK BELT-1" CUTTERDECK BELTS-CUTTERDECK FIGURE 3

27 DECALS-POWERUNIT FIGURE 15 5 (UNDER SEAT) 4 & , 1 (UNDER FOOTPLATE) 4

28 LABEL-CONTROL PANEL LABEL-WARN FUEL PICT LABEL-INFORMATION LABEL-BOBCAT LABEL-WARN BATTERY LABEL-LH TRACTION LABEL-RH TRACTION LABEL-PARKING BRAKE LABEL-FUEL TANK VALVE LABEL-WARNING LABEL-DANGER/WARNING LABEL-ZT200 HOC INNER LABEL, WARNING LABEL-H.O.C. OUTER LABEL-MANUAL LOCATION LABEL-OP MAN/MAINTENANCE LABEL-FASTCAT RZ LABEL-MADE IN USA LABEL-BOB-CAT 1 DECALS-POWERUNIT FIGURE 15 5

29 ACCESSORIES-SUSPENSION SEAT FIGURE

30 ACCESSORIES-SUSPENSION SEAT FIGURE NUT-WLF 5/ BLT-FLG HD 5/1-18 X 1-3/ SPACER-NYLON 3/8IN SEAT-SUSPENSION 1 (ITEMS 1-4 ARE CONTAINED IN KIT 90394) 5 SLIDER-SEAT 2 BLT-TORX SEAT ASSEMBLY 1 (ITEMS 5 & ARE INCLUDED ON )