WYK60FX801V5 WYK52ECV7495 WYK60ECV7495 WYK52ECV7495CA WYK60ECV7495CA WYK52FX730V5CA WYK60FX801V5CA

Transcription

1 PARTS MANUAL WYK52FX730V5 WYK60FX801V5 WYK52ECV7495 WYK60ECV7495 WYK52ECV7495CA WYK60ECV7495CA WYK52FX730V5CA WYK60FX801V5CA

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3 WORLDLAWN POWER EQUIPMENT, INC. WORLDLAWNPOWEREQUIPMENT.COM 401 COMMERCE STREET BEATRICE, NE FAX

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5 Contents CASTER ASSEMBLY... 7 FRAME ASSEMBLY 5400 HYDRO MODELS... 8 MOTION CONTROL ASSEMBLY SEAT ASSEMBLY REAR TIRE ASSEMBLY 52 MODELS REAR TIRE ASSEMBLY 60 MODELS DECK LIFT ASSEMBLY DECK ASSEMBLY DECK ASSEMBLY SPINDLE HOUSING ASSEMBLY DECK IDLER ASSEMBLY RIGHT DECK IDLER LEFT DECK IDLER ENGINE ASSEMBLY FX730V ENGINE ASSEMBLY FX ENGINE ASSEMBLY ECV FUEL ASSEMBLY FX730 & FX FUEL ASSEMBLY CARB FX730 & FX FUEL ASSEMBLY ECV FUEL ASSEMBLY EFI - CARB HYDRO ASSEMBLY ROPS ASSEMBLY ELECTRICAL ASSEMBLY DECAL GROUP

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7 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION ASM, BLK WHEEL COMPLETE W/BEARINGS DECAL, FRONT TIRE PRESSURE TIRE AND RIM, BLK, 13 X PNEUMATIC TIRE, 13 X PNEUMATIC ZERK, 45 1/ TUBE, AXLE BEARING, TAPERED ROLLER SEAL, LIP BUSHING CAP, DUST 10 B NUT, NYLOC M WLD, CASTER FORK 6.5, RED BOLT, M12 X 225 MM 7

8 FRAME ASSEMBLY 5400 HYDRO MODELS 8

9 FRAME ASSEMBLY 5400 HYDRO MODELS ITEM PART NO. DESCRIPTION SCREW, FLANGE TF M8X16 CA-PT WASHER, SPRING DISC 1/ PARK SWITCH " FRAME W/DECALS " FRAME W/DECALS DUST CAP BUMPER, RUBBER NUT RACK WLD, LOWER HYDRO 5400, RED WLD, FAN GUARD RH, BLACK GUARD, ENGINE, BLACK FLOORPAN, BLACK GUARD, FAN LH, BLACK KICKBOARD, BLK COVER, MOTION CONTROL, BLK T SLOT LH W/DECALS T SLOT RH W/DECALS 17 B1972-A40 WASHER, SPRING DISC A40 18 B BOLT M12x30 19 B NUT, NYLOC M20 20 B NUT, FLANGED NYLOC M8 21 B BOLT, CARRIAGE SN M8X25 22 B SCREW M5x16 23 B BEARING B13871-B32528 SEAL (F) 32x52x8 25 B GREASE FITTING M6 9

10 MOTION CONTROL ASSEMBLY 10

11 MOTION CONTROL ASSEMBLY ITEM PART NO. DESCRIPTION WLD, MOTION CONTROL LH WLD, MOTION CONTROL RH MOTION CONTROL LEVER W/GRIP LINKAGE COMPLETE DAMPER ROD, MOTION CONTROL 7 B1972-A WASHER, SPRING DISC A22.5 OD 8 B SCREW, HH TAP M8x30 9 B SCREW, HH TAP M8 X B SCREW, HH TAP M10x25 11 B NUT, FLANGED NYLOC M BUSHING, MOTION CONTROL WASHER, PLASTIC 14 B NUT, NYLOC FLANGE M ARM, MOTION CONTROL GRIP, MOTION CONTROL LEVER 17 B BOLT 10X ROD END, SPHERICAL M8 RH SIBJK8S SPRING, COMPRESSION 20 B NUT M ROD, LINKAGE HYDRO LONG 22 B6171-8L NUT M8X1 (LH) ROD END, SPHERICAL M8 LH SILBJK8S SWITCH 11

12 SEAT ASSEMBLY 12

13 SEAT ASSEMBLY ITEM PART NO DESCRIPTION SCREW, FLANGE TF M8X16 CA-PT /16-18 HEX NYLOC NUT PAN, SEAT, BLACK WITH DECALS ISO- MOUNT, SEAT SEAT, WORLDLAWN WASHER, SNUBBER 7 B SCREW, HH M10x55 8 B NUT, NYLOC FLANGE M SEAT ROD 10 B SCREW, HH M10x SPRING, TORSION WLD, SEAT LATCH FRAME, SEAT, BLACK WITH DECALS SHOULDER BOLT 10MM 15 B896-6 E-CLIP ARM REST PAD-GREY/MOLDED BACK, SEAT WL CUSHION, SEAT WL KIT, SEAT TRACK KIT, SEAT BELT, RETRACTABLE 13

14 REAR TIRE ASSEMBLY 52 MODELS ITEM PART NO. DESCRIPTION ASM, WHEEL 24 X ASM, BLK WHEEL 24 X /2-20 X 60 T LUG NUT WHEEL, 12 X WHEEL, BLK 12 X TIRE, 24 X

15 REAR TIRE ASSEMBLY 60 MODELS ITEM PART NO. DESCRIPTION ASM, WHEEL 24 X ASM, BLK WHEEL 24 X /2-20 X 60 T LUG NUT WHEEL, 12 X WHEEL, BLK 12 X TIRE, 24 X

16 DECK LIFT ASSEMBLY 16

17 DECK LIFT ASSEMBLY ITEM PART NO. DESCRIPTION SCREW, HH TAP 3/8-16 X 2-1/ /8 STD FLAT WASHER ASM, CROSS SHAFT REAR ASM, CROSS SHAFT FRONT HOC PLATE WITH DECAL BUSHING, CROSS SHAFT MOUNT, CROSS SHAFT SPACER, 16MM X 5M BOLT, SHOULDER 12MM PIN, HOC SPRING TENSION ASSY.755x1.147x LINK, SIDE, BLACK 13 B SCREW, HH FLANGE M16 X NUT, LONG 16MM 15 B NUT, NYLOC FLANGE M10 16 B NUT, NYLOC FLANGE M12 17 B BOLT, CARRIAGE SN M10X30 18 B BOLT, CARRIAGE SN M10x SPRING, EXTENSION 20 B NUT, FLANGED NYLOC M PAWL, TRANSPORT 22 B SCREW, HH FLANGE M8X45 23 B SCREW, HH TAP M8 X B NUT, THIN HEX M YOKE, DECK ADJUST 26 B SCREW,HH TAP M12 x B Nut M12 28 B NUT, NYLOC FLANGE M CHAIN (5 LINKS) 30 B SCREW, HH TAP M12 x 40 17

18 52 DECK ASSEMBLY 18

19 52 DECK ASSEMBLY ITEM PART NO. DESCRIPTION BELT SHIELD SHORT W/DECALS 2 B NUT, NYLOC FLANGE M IDLER, FLAT 175MM W/NEW SPACER DETAIL ON PG 27 4 B NUT, NYLOC FLANGE M BELT, DECK SPRING, EXTENSION ASM, COMPLETE DECK IDLER DETAIL ON PG ANCHOR, SPRING ASM, 150MM FLAT IDLER W/SPACER DETAIL ON PG ASM, DECK STRUT 11 B NYLOC NUT M16 12 SABJK16C ROD END, SPHERICAL 16MM 13 B SCREW, HH M16 X B NUT, M16 15 B SCREW, HH FLANGE M8 X B NUT, FLANGED NYLOC M AXLE PIN WELDMENT DECK W/DECALS 19 B BOLT, CARRIAGE M10 X BAFFLE, BIRDWING LH, PTD 21 B BOLT, CARRIAGE SN M8 X B BOLT, CARRIAGE M12 X ASM, SPINDLE HOUSING DETAIL ON PG BLADE, STD DRIVER, BLADE WASHER, FLAT.530 X 1.75 X WASHER, SPRING DISC 1/ /2-20 X 2-1/2 HHCS BAFFLE, DOGLEG 52, RED ROLLWER, ANTI SCALP 31 B SCREW, HH M12 X B SCREW, HH FLANGE M12 X A ASM, DISCHARGE CHUTE 52/60 34 B WASHER 8 35 B SCREW, HH TAP M8 X NUT, FLANGED SIDELOCK 5/8-18 UNF SPACER, SPLINED SHEAVE, BLADE DRIVE SPACER, BLADE DRIVE 19

20 60 DECK ASSEMBLY 20

21 60 DECK ASSEMBLY ITEM PART NO. DESCRIPTION BELT, DECK BELT SHIELD LONG W/DECALS 3 B NUT, NYLOC FLANGE M ASM, 150MM FLAT IDLER W/SPACER DETAIL ON PG 26 5 B NYLOC NUT M16 6 SABJK16C ROD END, SPHERICAL 16MM 7 B SCREW, HH M16 X 65 8 B NUT M ASM, DECK STRUT AXLE PIN WELDMENT 11 B SCREW, HH FLANGE M8 X B NUT, FLANGED NYLOC M DECK W/DECALS BAFFLE, BIRDWING 60, RED 15 B BOLT, CARRIAGE M10 X B BOLT, CARRIAGE M12 X B BOLT, CARRIAGE SN M8 X IDLER, FLAT 175MM W/NEW SPACER DETAIL ON PG SCREW, HH CAP M12 X WASHER, SPRING DISC 1/ /2-20 X 2-1/2 HHCS WASHER, FLAT.530 X 1.75 X DRIVER, BLADE BLADE, STD ASM, SPINDLE HOUSING DETAIL ON PG ROLER, ANTI SCALP BAFFLE, DOGLEG 60, RED 28 B NUT, NYLOC FLANGE M ROLLER, ANTI SCALP 30 B SCREW, HH FLANGE M12 X B SCREW, HH FLANGE M10 X A ASM, DISCHARGE CHUTE 52/60 33 B WASHER SPACER, BLADE DRIVE NUT, FLANGE SIDELOCK 5/8-18 UNF BELT SHIELD SHORT W/DECALS ASM, COMPLETE DECK IDLER DETAIIL ON PG B SCREW, HH TAP M8 X SHEAVE, BLADE DRIVE SPACER, SPLINED ANCHOR, SPRING SPRING, EXTENSION 21

22 SPINDLE HOUSING ASSEMBLY 22

23 SPINDLE HOUSING ASSEMBLY ITEM PART NO. DESCRIPTION HOUSING, CUTTER WITH STUDS GUARD, BOTTOM SPINDLE NUT, SPINDLE BEARING, DAC3055RK 6 B X265 O-RING 54.5 X SPACER STUD, WHEEL 10MM 9 B RING, SNAP INTERNAL 60mm ASM, CUTTER HOUSING 23

24 DECK IDLER ASSEMBLY 24

25 DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION ASM, DECK IDLER SPACER, STEPPED 3 B RING, SNAP 56MM BEARING, 30BD40DF WLD, DECK IDLER SPACER, TALL IDLER 7 B NUT, FLANGED NYLOC M8 8 B NUT, NYLOC FLANGE M CAP, DUST 10 B BOLT, CARRIAGE M10 X B BOLT, CARRIAGE M12 X SPACER, PULLEY 13 B NUT, FLANGED M ANCHOR, SPRING B HEX HD BOLT M10- X ASM, PULLEY 150MM X 48MM W/BEARINGS ASM, PULLEY 150MM X 48MM 18 B RS BEARING RS BUSHING 20 B SNAP RING B WSHER, FLAT M10 22 B NUT, NYLOC FLANGE M10 25

26 RIGHT DECK IDLER ITEM PART NO. DESCRIPTION WLD, FLAT IDLER 150MM 2 B RS BEARING RS 3 B SNAP RING IDLER, FLAT 150MM W/BEARING SPACER, IDLER 26

27 LEFT DECK IDLER ITEM PART NO. DESCRIPTION IDLER, FLAT 175MM W/NEW SPACER WLD, FLAT IDLER 175MM 3 B RS BEARING RS 4 B SNAP RING SPACER, IDLER 27

28 ENGINE ASSEMBLY FX730V 28

29 ENGINE ASSEMBLY FX730V ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS /16-20 X 1-3/4 HHCS /4 X 1/4 X 3/4 MACH KEY CLAMP, FUEL LINE 1/4 ID CLUTCH WASHER WASHER, SPRING DISC.- 7/ WLD, CLUTCH ANCHOR SHEAVE, PUMP DRIVE FOR 5400 HYDRO MODELS MUFFLER, KAW 726cc MUFFLER GASKET 11 REFERENCE ONLY ENGINE CABLE, THROTTLE CABLE, CHOKE CLUTCH, MS200 W/PIGTAIL HOSE, FUEL 1/4 ID X HOSE, FUEL 3/16 ID X WASHER, SPRING DISC 18 B NUT, FLANGED NYLOC M8 19 B BOLT, CARRIAGE SN M8X HARNESS, CLUTCH PIGTAIL OIL DRAIN 29

30 ENGINE ASSEMBLY FX801 30

31 ENGINE ASSEMBLY FX801 ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS /16-20 X 1-3/4 HHCS /4 X 1/4 X 3/4 MACH KEY CLAMP, FUEL LINE 1/4 ID PLASTIC TIE CLUTCH WASHER SPRING DISC. WASHER 7/ WLD, CLUTCH ANCHOR MUFFLER, KAW 852 CC 10 REFERENCE ONLY ENGINE FX801V CABLE, THROTTLE CABLE, CHOKE CLUTCH, MS200 W/PIGTAIL SHEAVE, HYDRO DRIVE HOSE, FUEL 1/4 ID X /16 FUEL LINE DSL SPRING DISC WASHER 18 B NUT, FLANGED NYLOC M8 19 B BOLT, CARRIAGE SN M8 X HARNESS, CLUTCH PIGTAIL OIL DRAIN EXHAUST GASKETS 31

32 ENGINE ASSEMBLY ECV

33 ENGINE ASSEMBLY ECV7495 ITEM PART NO. DESCRIPTION /16-20 X 1-3/4 HHCS /8-16 X 1 THD FORMING FLANGE BOLT /4 X 1/4 X 3/4 MACH KEY /8" ID X 6" HOSE GUARD CLAMP, FUEL LINE 1/4 ID PLASTIC TIE CLUTCH WASHER SPRING DISC.- 7/ FUEL LINE / 21 1/2" LONG (.25") WLD, CLUTCH ANCHOR CABLE, THROTTLE CLUTCH, MS200 W/PIGTAIL DRAIN, OIL HOSE, VENT 3/16 ID X FOR REFERENCE ONLY ENGINE, KOH ECV SHEAVE, HYDRO DRIVE MUFFLER, KOH ECV EFI JUMPER HARNESS SPRING DISC WASHER 20 B NUT, FLANGED NYLOC M8 21 B BOLT, CARRIAGE SN M8X HARNESS, CLUTCH PIGTAIL EXHAUST GASKET 33

34 FUEL ASSEMBLY FX730 & FX801 34

35 FUEL ASSEMBLY FX730 & FX801 ITEM PART NO. DESCRIPTION GAS CAP-EPA CLAMP, FUEL LINE 1/4 ID CONTROL PANEL W/DECAL ASM, FUEL TANK LH - WL ASM, FUEL TANK RH - WL HOSE, FUEL 1/4 ID X HOSE, FUEL 1/4 ID X HOSE, VENT 3/16 ID X HOSE, VENT 3/16 ID X FUEL VALVE TEE, HOSE 3/16 ID CUP HOLDER, BLACK 13 B1972-A16 WASHER, SPRING DISC A B SCREW, FLANGED HH M6 X B SCREW, PAN HEAD PHILLIPS M8 X MODULE, SEAT DELAY ASM, FUEL VENT W/GROMMET VALVE GROMMET - VITON FITTING, 90 FUEL W/TUBE 10" PTO SWITCH BOLT, CARRIAGE #10-24 X 1/ METER, MS HOUR ASM, IGNITION SWITCH #10-24 HEX NYLOC NUT FUEL GAUGE NOT SHOWN GROMMET, FUEL GAUGE 35

36 FUEL ASSEMBLY CARB FX730 & FX801 36

37 FUEL ASSEMBLY CARB FX730 & FX801 ITEM PART NO. DESCRIPTION CLAMP, FUEL LINE 1/4 I.D CONTROL PANEL W/DECALS HOSE, FUEL 1/4 ID X WASHER, SPRING DISC 1/ HOSE, FUEL 18/4 ID X CANISTER, CARBON 680cc HOSE, VENT 3/16 ID X HOSE, VENT 3/16 ID X ASM, FUEL TANK LH ASM, FUEL TANK RH FUEL VALVE HOSE, FUEL 1/4 ID X REDUCER, HOSE 3/16-1/ TEE, HOSE 3/16 ID CUP HOLDER, BLACK 16 B1972-A16 WASHER, SPRING DISC A B SCREW, HH TAP M6 X B SCREW, FLANGED HH M6 X B SCREW, PAN HEAD PHILLIPS M8 X GAUGE, FUEL ASM, FUEL VENT W/GROMMET VAVLE GROMMET VITON FITTING, 90 FUEL W/TUBE BOLT, CARRIAGE #10-24 X 1/ #10-24 HEX NYLOC NUT MODULE, SEAT DELAY METER, MS HOUR ASM, IGNITION SWITCH PTO SWITCH GAS CAP - EPA 37

38 FUEL ASSEMBLY ECV749 38

39 FUEL ASSEMBLY ECV749 ITEM PART NO. DESCRIPTION CLAMP, FUEL LINE 1/4 ID EPA LABEL ASM, FUEL TANK LH ASM, FUEL TANK RH HOSE FUEL 1/4 ID X HOSE, FUEL 1/4 ID X HOSE, VENT 3/16 ID X HOSE, VENT 3/16 ID X PANEL, CONTROL EFI BLACK FUEL VALVE TEE, HOSE 3/16 ID CUP HOLDER, BLACK 13 B1972-A16 WASHER, SPRING DISC A B SCREW, FLANGED HH M6 X B SCREW, PAN HEAD PHILLIPS M8 X ASM, FUEL VENT W/GROMMET VALVE GROMMET VITON FITTING, 90 FUEL W/TUBE #10-24 HEX NYLOC NUT MODULE, SEAT DELAY METER, MS HOUR ASM, IGNITION SWITCH PTO SWITCH GAS CAP EPA BOLT, CARRIAGE #10-24 X 1/2 39

40 FUEL ASSEMBLY EFI - CARB 40

41 FUEL ASSEMBLY EFI - CARB ITEM PART NO. DESCRIPTION CLAMP, FUEL LINE 1/4 ID HOSE, FUEL 1/4 ID X WASHER, SPRING DISC 1/ HOSE, FUEL 1/4 ID X CANISTER, CARBPM 680cc HOSE, VENT 3/16 ID X HOSE, VENT 3/16 ID X ASM, FUEL TANK LH ASM, FUEL TANK RH PANEL, CONTROL EFI, BLACK FUEL VALVE HOSE, FUEL 18/4 ID X REDUCER, HOSE 3/16-1/ TEE, HOSE 3/16 ID CUP HOLDER, BLACK 16 B1972-A16 WASHER, SPRING DISC A B SCREW, HH TAP M6 X B SCREW, FLANGED HH M6 X B SCREW, PAN HEAD PHILLIPS M8 X #10-24 HEX NYLOC NUT MODULE, SEAT DELAY METER, MS HOUR BOLT, CARRIAGE #10-24 X 1/ IGNITION SWITCH (ELECT) PTO SWITCH GAS CAP EPA FITTING, 90 FUEL W/TUBE VALVE GROMMET VITON ASM, FUEL VENT W/GROMMET 41

42 5400 HYDRO ASSEMBLY 42

43 5400 HYDRO ASSEMBLY ITEM PART NO. DESCRIPTION /2-13 X 1-1/2 HHCS PIVOT BLOCK PIVOT BLOCK PLATE ASM, 150MM FLAT IDLER W/STEP SPACER ASM, HYDRO IDLER 5400 W/BEARING ASM, BRAKE LEVER WITH GRIP AND BUSHING ASM, BRAKE LINK 5400 COMPLETE ASM, BRAKE ROD COMPLETE BELT, HYDRO SPACER ADAPTER, HYDRAULIC HYDRO, ZT 5400LH L HYDRO, ZT 5400 RH R TANK, HYDRO OVERFLOW 1 QT ASM, HYDRO VENT EXTENSION, CONTROL ARM SPACER ANCHOR, SPRING SPACER SPRING, EXTENSION WLD, CROSS SHAFT BRAKE, BLACK 22 B SCREW, HH M8x50 23 B SCREW, HH M12 X B SCREW, HH TAP M8x30 25 B SCREW, HH TAP M10x25 26 B BOLT M10X40 27 B SCREW, HH FLANGE M10 X B NUT, FLANGED NYLOC M8 29 B NUT, NYLOC FLANGE M10 30 B NUT, NYLOC FLANGE M12 31 B BOLT, CARRIAGE SN M8X25 32 B BOLT, CARRIAGE SN M12 X B896-6 E-CLIP SWIVEL, BRAKE SPRING, COMPRESSION RETAINER, BRAKE SPRING /8 PUSH NUT NUT, BRAKE SPRING END, SPHERICAL ROD M10 40 B NUT M10X BUSHING, MOTION CONTROL GRIP, PARK BRAKE 43 B RS BEARING RS 43

44 5400 HYDRO ASSEMBLY ITEM PART NO. DESCRIPTION 44 B SNAP RING SPACER, IDLER SPACER, STEPPED CLAMP, HYDRO HOSE BEARING, 30BD40DF2 49 B RING, SNAP 56mm SPACER, STEPPED LINK, BRAKE IDLER, FLAT 150 mm 44

45 ROPS ASSEMBLY ITEM PART NO. DESCRIPTION ROPS ASSEMBLY, COMPLETE ROPS STOP 3 B SCREW, HH M12 X 80 4 B NUT, NYLOC FLANGE M /2-13 HEX NYLOC NUT PIN, ROPS W/LANYARD SCREW, HH 1/2-13 X 3-1/ KNOB, ROPS 45

46 ELECTRICAL ASSEMBLY 46

47 ELECTRICAL ASSEMBLY ITEM PART NO. DESCRIPTION /4-20 X 3/4 HHCS #10-24 X 5/8 MACH SCREW #10-24 HEX NYLOC NUT /4-20 WHIZLOCK NUT /4 WING NUT PLASTIC TIE HOLDDOWN ANGLE - PAINTED 8 FOR REFERENCE ONLY BATTERY 12V BATTERY HOLD DOWN ROD - PLATED HARNESS, WIRING CLIP, ROSEBUD LOOM 13MM ASM, BATTERY CABLE POSITIVE CABLE, BATTERY NEGATIVE 14 B NUT, NYLOC M TERMINAL INSULATOR CAP BATTERY BOOT V RELAY (USA) 47

48 DECAL GROUP 48

49 DECAL GROUP 49

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