FOR SERIAL NUMBERS THROUGH 60847
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1 PARTS MANUAL ER52FX730V FOR SERIAL NUMBERS THROUGH 60847
2 ENCORE MANUFACTURING A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC. ENCOREEQUIPMENT.COM 2415 ASHLAND AVE BEATRICE, NE FAX
3 3
4 Contents CASTER ASSEMBLY... 5 FRONT FRAME... 7 CONTROL ASSEMBLY LH... 9 CONTROL ASSEMBLY RH UPPER HANDLE ASSEMBLY UPPER FRAME GROUP IDLER PULLEY ASSEMBLY FUEL TANK ASSEMBLY FUEL TANK STRAP UPDATE KIT PUMP IDLER ASSEMBLY DECK ASSEMBLY LOWER DECK IDLER ASSEMBLY UPPER DECK IDLER ASSEMBLY SULKY/BRAKE GROUP ENGINE GROUP HYDRO GROUP DECAL GROUP
5 CASTER ASSEMBLY 5
6 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION CASTER YOKE WELDMENT CASTER WHEEL W/BEARINGS 3 B BOLT M12 X B LOCKNUT M12 5 B BEARING SPRING WASHER A40 7 B LOCKNUT M CASTER TUBE CASTER WHEEL BEARING TIRE 11 X 4 NOT DETAILED ABOVE RIM NOT DETAILED ABOVE 12 B SEAL 6
7 FRONT FRAME 7
8 FRONT FRAME ITEM PART NO. DESCRIPTION FRAME, FRONT WELDMENT BUSHING, REAR BUSHING, FRONT 4 B SNAP RING 5 B SNAP RING 6 B WASHER M LATCH WELDMENT, RH LATCH WELDMENT, LH 9 B896-9 SNAP RING COUNTERWEIGHT SPRING 12 B BOLT, CARRIAGE SN M10 X B96-10 WASHER, FLAT M SPRING 15 B LOCKNUT M10 16 B GREASE FITTING M DUST CAP 18 B SCREW, HH M12 X SHIELD, BELT CENTER KNOB 8
9 CONTROL ASSEMBLY LH ITEM PART NO. DESCRIPTION SPRING CONTROL WLDMT LH W/ZERK HANDLE W/GRIP PIN, CONTROL PIVOT GRIP, MOTION CONTROL SWITCH, DELTA NYLON BUSHING 8 B OILITE BRONZE BEARING 9 B SHOULDER BOLT 10 B NUT M5 11 B LOCKNUT M5 12 B LOCKNUT M6 13 B LOCKNUT M8 14 B SCREW M5 X B SCREW M5 X B GREASE FITTING M6 9
10 CONTROL ASSEMBLY RH ITEM PART NO. DESCRIPTION SPRING CNTROL WLDMT RH W/ZERK HANDLE W/GRIP PIN, CONTROL PIVOT GRIP, MOTION CONTROL SWITCH, DELTA NYLON BUSHING 8 B OILITE BRONZE BEARING 9 B SHOULDER BOLT 10 B NUT M5 11 B LOCKNUT M5 12 B LOCKNUT M6 13 B LOCKNUT M8 14 B SCREW M5 X B SCREW M5 X B GREASE FITTING M6 10
11 UPPER HANDLE ASSEMBLY 11
12 UPPER HANDLE ASSEMBLY ITEM PART NO. DESCRIPTION SWITCH, KEY CONTROL ROD ASM COMPLETE CONTROL ASM, RH COMPLETE CONTROL ASM, LH COMPLETE CONSOLE W/DECAL REFERENCE BAR WLD PIN, CONTROL PIVOT SWITCH, BLADE CABLE, CHOKE HOUR METER CABLE, THROTTLE 12 B SCREW, HH TAP M8 X B SCREW, HH FLANGED M8 X B SCREW, HH FLANGED M8 X B NUT, SERRATED FLANGE M8 16 B NUT, NYLOC M5 17 B NUT, NYLOC M8 18 B LOCKNUT M8 19 B SCREW M5 X BEARING SILBJK8S SPRING 22 B6171-8L NUT M8 LH CONTROL ROD 24 B NUT M BEARING SIBJK8S 12
13 UPPER FRAME GROUP 13
14 UPPER FRAME GROUP ITEM PART NO. DESCRIPTION /16 X 1.00 BOLT BOLT 3/8 X 1-1/ NUT 5/ WASHER, 5/16 USS /4 WING NUT CLIP, NUT M BATTERY BOOT BELT GUIDE BATTERY HOLD DOWN BATTERY 350 CCA MIN ROD, BATTERY HOLD DOWN IDLER PULLEY ASM SEE PG 15 FOR EXPLODED VIEW PUMP IDLER ASM SEE PG 18 FOR EXPLODED VIEW BELT, PUMP FUEL TANK COMPLETE CUSHION, LEG ENCORE BUMPER WASHER 3/8 DISC SPRING SPACER SPRING SPRING BRAKE SWITCH NUT PLATE STAND OFF, WL MOTOR WLD, REAR DECK WLD, BUMPER MOUNT BAR, CROSSMEMBER BATTERY TRAY TANK SUPPORT COVER SIDE PLATE LH COVER, UPPER SIDE PLATE RH BRACKET, BRAKE SPRING 35 B LOCKNUT M8 36 B LOCKNUT M12 37 B BOLT, M12 X B BOLT M12 X B SCRFW, HH TAP M6 X B SCREW, HH TAP M10 X B SCREW, HH TAP M12 X B BOLT M6 X B BOLT M8 X B BOLT, FLANGE M12 X B LOCKNUT M6 46 B NUT, NYLOC M10 47 B BOLT, CARR M6 X B BOLT, CARRIAGE SN M8 X B BOLT, CARRIAGE SN M10 X B SCREW M5 X B96-6 WASHER, FLAT M6 52 B96-12 WASHER, FLAT M12 14
15 IDLER PULLEY ASSEMBLY ITEM PART NO. DESCRIPTION STEPPED SPACER IDLER PULLEY ASSEMBLY 3 B RS BEARING 4 B SNAP RING IDLER PULLEY COMPLETE 15
16 FUEL TANK ASSEMBLY ITEM PART NO. DESCRIPTION EPA GAS CAP WITH TETHER FUEL TANK ASSEMBLY COMPLETE RUBBER GROMMET FUEL VENT ASSEMBLY WITH GROMMET FUEL FITTING WITH 10 TUBE GROMMET GAS TANK BELT 16
17 FUEL TANK STRAP UPDATE KIT KIT PART NO ITEM PART NO. DESCRIPTION T-BOLT WELDMENT INSTRUCTION SHEET, FUEL TANK FIX KIT PIN STRAP, FUEL TANK BRACKET, TANK BAND LONG BLACK 6 B NUT, NYLOC M6 7 B96-6 WASHER, FLAT M6 8 XSZ HAIR PIN 17
18 PUMP IDLER ASSEMBLY 18
19 PUMP IDLER ASSEMBLY ITEM PART NO. DESCRIPTION IDLER ARM W/BEARINGS COMPLETE 1A B RS BEARING RS 1B BUSHING 1C B SNAP RING 40 1D IDLER ARM WELDMENT BUSHING, STEPPED IDLER PULLEY ANCHOR, SPRING B BOLT, M10 X 40 6 B LOCKNUT M10 7 B WASHER M10 19
20 52 DECK ASSEMBLY 20
21 52 DECK ASSEMBLY ITEM PART NO. DESCRIPTION BOLT 3/8 X 1-1/ BLADE BOLT NYLOC NUT 3/ /4-16 HEX NUT WASHER, FLAT SAE 5/ BLADE SPACER, PLATED IDLER PULLEY ASM SEE PG 22 FOR EXPLODED VIEW IDLER ARM ASM SEE PG 24 FOR EXPLODED VIEW PULLEY, DOUBLE PULLEY, DECK FRONT FRAME ASM DECK HEIGHT ASM HEIGHT PIN WLDMT DECK BELT SERPENTINE BELT SPACER SPACER SPRING ANCHOR ROLLER, ANTI-SCALP BLADE SPINDLE ASM /8 SPRING WASHER BLADE KNOB PIN, DECK SPACER SPRING DISCHARGE CHUTE 27A INNER BRACKET DISCHARGE CHUTE 27B DISCHARGE CHUTE RUBBER 27C OUTER BRACKET DISCHARGE CHUTE DECK W/DECALS BAFFLE BELT SHIELD W/DECALS, RH BELT SHIELD W/DECALS, LH BAFFLE, BIRDWING LH 33 B NUT NYLOC M8 34 B NUT, NYLOC M12 35 B SCREW, HH M12 X B SCREW, HH FLANGE M8 x B SCREW, HH FLANGE M8 x B SCREW, HH FLANGE M10 x B SCREW, HH FLANGE M10 x B SCREW, HH FLANGE M12 x B NUT, NYLOC M10 42 B LOCKNUT M10 43 B BOLT, CARRIAGE SN M8 x 20 21
22 LOWER DECK IDLER ASSEMBLY 22
23 LOWER DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION IDLER PULLEY ASSEMBLY COMPLETE 1A B SNAP RING 47 1B B RS BEARING RS 1C SPACER, STEPPED 1D PULLEY IDLER ARM W/BEARINGS COMPLETE 2A B RS BEARING RS 2B BUSHING 2C B SPACER 40 2D IDLER ARM BUSHING, STEPPED SPACER, STEPPED 5 B NUT, M12 6 B BOLT, CARRIAGE M12 X 90 23
24 UPPER DECK IDLER ASSEMBLY 24
25 UPPER DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION IDLER ARM W/BEARINGS COMPLETE 1A BUSHING 1B B RS BEARING RS 1C B SPACER 40 1D WELDMENT, IDLER ARM, TOP BUSHING, STEPPED DECK TENSION IDLER ANCHOR, SPRING ENGINE BASE SPACER 6 B BOLT M10 X 60 7 B NUT M8 8 B LOCKNUT M10 25
26 SULKY/BRAKE GROUP 26
27 SULKY/BRAKE GROUP ITEM PART NO. DESCRIPTION WELDMENT, BRAKE PLATED WELDMENT, REAR DECK PAINTED WELDMENT, SULKY MOUNT, PAINTED SUPPORT, TANK PAINTED PLATE, SIDE RH 6 B KNOB M10 X 35 7 B NUT M COMPRESSION SPRING PIN, LATCH 10 B BOLT, M6 X B96-6 WASHER SEAT SPRING 13 B LOCKNUT M6 14 B BOLT M12 X BUSHING BUSHING WELDMENT, FOOTPLATE PAINTED 18 B BOLT, FLANGE M12 X SPACER, STEPPED 20 B LOCKNUT M12 21 B NUT M12 22 B BOLT, FLANGE M12 X B BOLT, M8 X BRACKET, BRAKE PAINTED BUSHING, MOTION CONTROL BRAKE HANDLE W/BUSHINGS AND GRIP 27 B PIN, SHAFT B 10 X CONNECTING YOKE 29 B L NUT, M10 X 1.0 L.H ROD, BRAKE 19MM O.D. 31 B NUT, M10 X CONNECTING YOKE 33 B LOCKNUT M8 34 B LOCKNUT M12 35 B PIN, SHAFT B10 X GRIP 27
28 ENGINE GROUP 28
29 ENGINE GROUP ITEM PART NO. DESCRIPTION BOLT 7/16-20 X 2/ KEY.25 SQ X DRAIN, OIL 90 DEG CLAMP FUEL LINE WASHER, 7/16 ID X 1.50 OD X.25 THK WASHER, SPRING DISC 7/ POSITIVE CABLE, LONG NEGATIVE CABLE PULLEY, PUMP DRIVE CLUTCH, 125 FT/LB HARNESS, WIRE, KAW (NOT SHOWN) MUFFLER, SHORT MANIFOLD, EXHAUST 14 N/A 26HP KAWASAKI FOR REFERENCE ONLY HOSE, VENT 3/16 ID X FUEL LINE ¼ X B SCREW, HH FLANGED M8 X 16 NOT SHOWN MUFFLER GASKET 29
30 HYDRO GROUP 30
31 HYDRO GROUP ITEM PART NO. DESCRIPTION WHEEL COMPLETE X TANK, HYDRO SMALL OIL FILTER WHEEL HUB ASM ADAPTER 90 DEG ADAPTER, DEG KEY, PUMP 5MM SWIVEL TEE F ELBOW F WHEEL MOTOR PUMP, RH PG W/FAN PUMP, LH PG W/FAN TUBE, 52 RH A TUBE, 52 RH B TUBE, 52 LH A TUBE, 52 LH B ADAPTER 45 DEG SPACER HOSE OIL TANK CAP HOSE HOSE ADAPTER, STR NUT, LUG PULLEY, PUMP 26 B BOLT M10 X B BOLT M12 X B BOLT, M8 X B NUT, NYLOC M8 30 B NUT, NYLOC M10 31 B NUT, NYLOC M12 32 B96-10 WASHER, FLAT M HYDRO OIL, SYNTHETIC 31
32 DECAL GROUP PART NO. DESCRIPTION PRO-52 DECAL OIL DECAL DANGER DECAL ENCORE LOGO ENCORE LABEL 8304 DECAL, NO STEP 8303 DECAL, CAUTION 8406 DECAL, HEIGHT ADJUSTMENT 8008 DECAL, CAUTION DECAL, 10 ENCORE DECAL, CONSOLE SMALL ENCORE LOGO DECAL, RAGE EPA DECAL FRONT TIRE PRESSURE DECAL REAR TIRE PRESSURE DECAL 32
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