Parts Manual DX254 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.
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1 Parts Manual DX254 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine. Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Form Number Rev C
2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Accessories Available Collection System Drive Kit OCDC Mulch Kit All rights reserved. Orangeburg, SC. Printed in U.S.A.
3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... IGNITION SYSTEM HYDRAULIC PUMP-MOTOR ZT5400 UPPER ZT5400 LOWER PARKING BRAKE WHEELS AND TIRES... 1 MOWING DECK / CUTTING DECK SEAT DECALS PROTECTION FRAME... 2 ACCESSORIES HOOD and MOUNTS BAFFLES and WEIGHTS OCDC MULCH KIT... 3 MOWER LIFT / DECK LIFT NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
4 FRAME
5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FRAME w/ DECALS BLU CLAMP, DOUBLE TUBE FLOORPAN BLU HHFS 3 /-16 x 1 HEX FLG FOOTREST BLU HHFS 5 /16-1 x 2¼ HEX FLG BUMPER, REAR BLU HHFS 5 /16-1 x 3¾ HEX FLG GUARD, REAR BLU HHFS 5 /16-1 x 1¼ TPBLT PLATE, SKID BLK HHFS 5 /16-1 x ¾ HEX FLG MOUNT, F/F INSERT HCS 5 /16-1 x ½ SLF TAP MOUNT, TANK RT RR BLK RHSNB 3 /-16 x MOUNT, TANK LT RR BLK BOLT 5 /16-1 x 1 THD FRM MOUNT, TANK RT FRT BLK NUTSERT 5 / MOUNT, TANK LT FRT BLK NUT 3 /-16 HEX FLG NYLOC BRACKET, REST MOUNT NUT ¼-20 HEX THIN NYLOC SPRING, TANK MOUNT NUT 5 /16-1 HEX FLG NYLOC BUMPER, ¼-20 STUD 3 /" WASHER 5 /16 DISC SPRING STUD, FUEL TANK WASHER 5 /16 SAE FLAT 5
6 ENGINE PLATE
7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE BLK HCS /16-14 x 1 HEX NYLOC PULLEY, ENGINE HCS /16-20 x 1½ HEX NYL MUFFLER HCS 3 /-16 x 1 HEX NYLOC CLUTCH, GT HHFS 5 /16-1 x 2¼ HEX FLG STOP, CLUTCH RHSNB 5 /16-1 x ADAPTOR, OIL DRAIN NUT MX1.25 NYLOC PIPE 3 / NPT x 3" NUT 5 /16-1 HEX FLG NYLOC ELBOW 90 O NUT /16-14 HEX WHIZ LK PLUG, DRAIN 3 / NPTF WASHER /16 SLW FUEL LINE 10" WASHER 3 / SPRING KEY ¼ SQ x 3½ WASHER, HEAVY O-RING NOT SHOWN CLAMP, HOSE ENGINE HARNESS, KAW TIE WRAP w/ CLIP KIT, SPARK ARRESTOR
8 STEERING
9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FRAME, SEAT MOUNT BLU MOUNT, BLK BRACKET, CONTROL RETAINER, U TYPE BRACKET, DAMPENER HCS 5 /16-1 x 1¼ TPBLT LEVER, MOTION HCS ½-13 x 2¾ LEVER, w/ GRIP, RT RHSNB ¼-20 x ¾ GR LEVER, w/ GRIP, LT SCREW x ¾ SKT HD LEVER, CONTROL SCREW 5 /16-1 x 1¾ BTN HD GRIP, LEVER HHFS 5 /16-1 x ¾ HEX FLG SPRING HHFS 3 /-16 x 1 HEX FLG SPRING NUT ½-13 HEX JAM NYL GR SWITCH N.C NUT 5 /16-1 HEX FLG NYLOC SWITCH, BRAKE (3-POLE) NUT ¼-20 HEX THIN NYLOC DAMPENER ASSY NUT ¼ PUSH BLOCK, TRACKING NUT 5 /16-1 HEX NYLOC PLATE, TAPPED NUT 3 / RETAINER BUMPER WASHER 5 /16 SAE FLAT BEARING, FLANGE WASHER 5 /16 SLW BUSHING ¼ FLANGE NOT SHOWN LINK, SWITCH HARNESS, MAIN WIRING BALL STUD 10MM SPACER, PIVOT 9
10 10 IGNITION SYSTEM
11 IGNITION SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TANK ASSY, RT BLK TANK ASSY, LT BLK PANEL, CONTROL TIMER, SEAT HOUR METER SWITCH, IGNITION SWITCH, PTO 10 AMP KEY, IGNITION CABLE, CHOKE CABLE, THROTTLE KNOB BATTERY CAP w/ TETHER, FUEL VALVE, FUEL CHECK VALVE, FUEL CABLE, POSITIVE CABLE, NEGATIVE CAP, IGNITION SWITCH CLAMP, HOSE CLAMP, HOSE LINE 22" FUEL LINE 3" FUEL HOSE 3 /16 39" HOSE 3 /16 21" HOSE 3 /16 30" VAPOR LINE ASSY INSULATOR LOOM 5 / SPLIT BRACKET, VALVE BRACKET, BATTERY BLK BRACKET, BATTERY MOUNT J HOOK TEE 3 /16 FUEL LINE GROMMET, RUBBER GROMMET, CHECK VALVE GROMMET FITTING, FUEL HCS ¼-20 x ¾ RHSNB 5 /16-1 x ¾ SCREW x ¾ SKT HD SCREW x 3 / SKT HD WINGNUT ¼-20 NYLOC NUT 5 /16-1 HEX FLG NYLOC NUT ¼-20 HEX THIN NYLOC NUT HEX NYLOC WASHER ¼ FLAT 11
12 HYDRAULIC PUMP-MOTOR ZT5400 UPPER
13 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SHIELD, FAN TIE WRAP w/ CLIP BELT EYE BOLT 5 /16 x 3½ RELAY HHFS ½-13 x 3 HEX FLG TANK, EXPANSION ASSY HHFS 3 /-16 x 1 HEX FLG HOSE, RT HHFS 5 /16-1 x ¾ HEX FLG HOSE, LT RHSNB 3 /-16 x MOUNT, EXPANSION TANK RHSNB ¼-20 x ¾ GR MOUNT, IDLER SCREW x ¾ SKT HD SPRING, EXTENSION NUT ¼-20 HEX NYLOC ARM, IDLER w/ BEARINGS NUT 5 /16-1 HEX FLG NYLOC PULLEY, IDLER NUT #10-24 HEX NYLOC IDLER, FLAT 5½ NUT ½-13 HEX FLG NYLOC PIVOT, IDLER NUT 3 /-16 HEX FLG NYLOC BUSHING, PIVOT WASHER ¼ FLAT SHIELD, DUST, ½" ID NOT SHOWN SHIELD, DUST TIE PLASTIC SHIELD, DUST HARNESS w/ RELAY BUMPER, MALE STUD ¼ RETAINER, U TYPE 13
14 HYDRAULIC PUMP-MOTOR ZT5400 LOWER
15 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FRAME, ZT ZT5400, RT ZT5400, LT FILTER w/ O-RING LINKAGE, CONTROL, FT SPACER 1" TAPERED FITTING, ROD, CONTROL BALL END TURNBUCKLE 3 / HHFS 5 /16-1 x 2¼ HEX FLG HHFS 5 /16-1 x 1¼ TPBLT BOLT ½-13 x 4 HEX FLG SCREW ½-13 x 1 HEX FLG NUT ½-13 HEX FLG NYLOC NUT ½ LUG NUT 5 /16-1 HEX FLG NYLOC NUT 5 / NUT 3 /-24 JAM WASHER 5 /16 STD FLT 15
16 PARKING BRAKE
17 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER, BRAKE LEVER, LOWER BRAKE LINKAGE, BRAKE UPPER LINKAGE, BRAKE, MIDDLE LINKAGE, BRAKE LOWER LINK, FOLLOWER ARM, RT BRAKE SHAFT, BRAKE SHAFT, LOWER SWIVEL, BRAKE SPRING BUSHING, BRAKE BUSHING, SLEEVE ¾ x BUSHING, FLANGED GRIP, LEVER YOKE 3 / HAIRPIN COTTER PIN 3 / CLEVIS SPRING ROLL PIN 5 /16" DIA E-RING ¾ E-RING 5 / RHSNB 3 /-16 x 1¼ BOLT 3 /-16 x 3¼ HEX NYLOC NUT 3 /-16 HEX FLG NYLOC NUT 5 /16-1 NYLOC INSERT NUT 3 /-16 HEX JAM NYLOC NUT 5 /16-1 HEX FLG NYLOC WASHER 3 / SAE FLT WASHER, FRICTION WASHER, CONE WASHER, WAVE
18 WHEELS AND TIRES
19 WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TIRE ASSY SPACER, AXLE TIRE, CASTER STEM, VALVE TIRE ASSY 23 x FORK, CASTER BLU RIM 12 x.5 NEG OFFSET ZERK TIRE 23 x PLY ZERK CAP, DUST BOLT ½-13 x 9½ HEX NYLOC BEARING, TAPERED NUT ½-13 HEX FLG NYLOC BEARING (CUP AND CONE) NUT ¾-16 HEX THIN NYLOC SEAL, CASTER TIRE WASHER ½ SAE SEAL, BEARING WASHER ¾ HARDENED 19
20 20 MOWER LIFT / DECK LIFT
21 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, INNER HEIGHT PEDAL, RELEASE PLATE, OUTER HEIGHT CAP, HEIGHT BAR PLATE, PILLOW BLOCK PIN /16 CLEVIS ROD, LIFT PIN, HEIGHT ROD, HEIGHT LATCH PIN, STRUT BAR, HEIGHT EYEBOLT 4½ SHAFT, LIFT RR KEY 5 /16 SQ x SHAFT, LIFT FT E-RING 5 /" TRUNION, LIFT SHAFT E- RING 3 /" BLOCK, PILLOW E-RING /16" PIVOT, SPRING E-RING ½" LATCH, HEIGHT E-RING ¾" LATCH, TRANSPORT E-RING 1" BUSHING, FLANGED RHSNB 5 /16-1 x BUSHING, SLEEVE RHSNB 3 /-16 x 3 GR BUSHING HHFS ½-13 x SPRING, EXTENSION HHFS ½-13 x 4 TPBLT SPRING, TORSION HHFS 3 /-16 x 3½ SPRING, TORSION HHFS 3 /-16 x STRUT ASSY BOLT, SHOULDER LINK, INDICATOR BOLT ½ x 2¼, 3 /-16 SHLDR SWIVEL ¾ BALLJOINT SCREW 5 /16-1 x ¾ HEX SCKT SWIVEL, HEIGHT LATCH HHFS 5 /-11 x 3 HEX FLG SWIVEL, HEIGHT BAR HHFS 5 /16-1 x 1½ HEX FLG SPACER, STRUT NUT 3 /-16 HEX FLG NYLOC SPACER, HEIGHT PLATE NUT ¼-20 JAM LEVER, DECK LIFT NUT ½-13 HEX FLG NYLOC ARM, LIFT NUT 5 /-11 FLG NYLOC ARM, CAST LIFT NUT ½-13 HEX JAM LIFT CHAIN NUT ¾-10 HEX PAD, FOOT PEDAL NUT 5 /16-1 HEX FLG NYLOC GUIDE, HEIGHT BAR NUT 3 /-24 HEX JAM PEDAL, DECK HEIGHT WASHER 3 / SAE FLT 21
22 22 MOWING DECK / CUTTING DECK
23 MOWING DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ SAFETY DECALS V-RING BELT, DECK CUP, DEBRIS BLADE, 19" WASHER 5 /16 DISC SPRING BAFFLE, FLOW DIVERTER WASHER 5 /16 STD FLT ARM ASSY, IDLER WASHER 5 /16 SLW BEARING, IDLER PIVOT WASHER, HEAVY BEARING, IDLER ARM WASHER 3 / THICK BEARING HHFS 5 /16-1 x ¾ HEX FLG ZERK HHFS ½-13 x 1 HEX FLG SPINDLE ASSY HHFS 3 /-16 x 2¾ HEX FLG PULLEY HHFS 3 /-16 x 1 HEX FLG PULLEY, IDLER " NARROW HCS 5 /16-1 x ½ HEX NYLOC PULLEY, IDLER 6" RHSNB ½-13 x PULLEY, IDLER " WIDE RHSNB ½-13 x 4¾ SHIELD, BELT RHSNB 5 /16-1 x 1½ SHIELD, DUST RHSNB 5 /16-1 x 1¼ SHIELD, DUST RHSNB 5 /16-1 x 1 RD HD BRACKET, CHUTE PIVOT HCS 5 /16-1 x 1 HEX HD CHUTE, DISCHARGE HCS 3 /-16 x 4½ HEX GR SUPPORT, CHUTE BRACKET BOLT, BLADE SPACER, IDLER PIVOT BOLT 3 /-16 x 2½ CARRIAGE SPACER EYEBOLT 3 / x KEEPER, BELT BOLT ¼-20 x ¾ CARRIAGE SHAFT, SPINDLE NUT 5 /16-1 HEX FLG NYLOC ROLLER, GAUGE NUT ¼-20 HEX NYLOC TUBE, ROLLER AXLE NUT ¾-16 FLG TUBE, ROLLER AXLE LONG NUT ½-13 HEX FLG NYLOC GUIDE, BELT NUT 3 /-16 HEX FLG NYLOC SPRING, TORSION RETAINER, U TYPE HUB 23
24 SEAT
25 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT ASSY RHSNB 3 /-16 x SEAT BELT BOLT 3 / x 1¼ 5 /16-1 SHLDR TRACK KIT BOLT 5 /16-1 x 1 THD FRM ARMREST, LT HHFS 3 /-16 x 1¼ ARMREST, RT RETAINER NUT 3 / PAN, SEAT BLK NUT 3 /-16 HEX FLG NYLOC ROD, SEAT NUT 5 /16-1 HEX FLG NYLOC LATCH, SEAT NOT SHOWN SPRING, TORSION COVER, SEAT CUSHION SPRING, TORSION COVER, SEAT BACK SWITCH, SEAT 25
26 DECALS
27 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, DECK DECAL, BELT DRIVE WARN DECAL, BATTERY WARNING DECAL, NO STEP DECAL, SEVERING DECAL, MOTION CONTROL DECAL, BLADE WARNING DECAL, FUEL DECAL, DEFLECTOR WARN DECAL, TRACKING DECAL, PARK BRAKE DECAL, WARNINGS DECAL, EMBLEM DECAL, COMMERCIAL DECAL, FUSE DECAL, ROPS DECAL, ROPS WARNING DECAL, DX DECAL, SERVICE DECAL, SPARK ARRESTOR DECAL, ZT DECAL, HEIGHT DECAL, HEIGHT DECAL, CONTROL DECAL, FLAG DECAL, BELT ROUTING 2
28 PROTECTION FRAME
29 PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BUMPER, MALE STUD ¼ PIN, HAIR LATCH PIN w/ LANYARD HCS 5 /-11 x 3½ NUT 5 /-11 FLG NYLOC NUT ¼-20 HEX NYLOC WASHER 5 / STD FLAT 29
30 30 ACCESSORIES
31 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOUSING, IMPELLER HOUSING, BLOWER BELT SHIELD w/ DECALS, BELT DECAL, WARNING DECAL, SEVERING GUARD IMPELLER MOUNT, REAR, BLK RING, BLOWER PLATE, TOP PULLEY PULLEY, DRIVE PULLEY, IDLER PULLEY, IDLER HUB KNOB 5 /16-1 x ½ PIN, RETENTION PIN, MOUNT KEEPER, BELT LATCH BUSHING, BRAKE ARM, IDLER BEARING SHAFT, SPINDLE SHAFT, IMPELLER TUBE, SPINDLE HOSE BRACKET, RETAINER BRACKET, MOUNT, FT BRACKET, DIVERTER BLK KEY 3 /16 x 1½ SQ KEY 3 /16 x ½ SPACER SPACER CLAMP, HOSE SPRING, DECK DRIVE SPRING, IDLER HHFS 3 /-16 x 1¼ BOLT 3 /-24 x 1¼ HEX GR EYE BOLT HCS 3 /-16 x 1¾ HCS 3 /-16 x 1¼ HCS 5 /16-1 x HCS 5 /16-1 x ¾ HCS 3 /-16 x 1½ HCS 5 /16-1 x ½ RHSNB ¼-20 x 5 / RHSNB 5 /16-1 x RHSNB 5 /16-1 x ¾ RHSNB ¼-20 x 5 / NUT 3 /-16 HEX FLG NYLOC NUT 5 /16-1 HEX JAM NUT 3 /-16 HEX JAM NYLOC NUT 5 /16-1 TEE NUT ¼-20 HEX THIN NYLOC NUT 5 /16-1 HEX FLG NYLOC WASHER WASHER ¼ FLAT WASHER 3 / SAE FLT WASHER 3 / SPLT LOCK WASHER, HARDENED WASHER 5 /16 SAE FLAT 31
32 32 ACCESSORIES HOOD and MOUNTS
33 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOOD BAG, LARGE SUPPORT, OUTER SUPPORT, HOOD REAR SUPPORT, HOOD SUPPORT, DRAW LATCH ARM, SUPPORT HANGER, BAG TUBE, BAG FRAME TUBE, INLET TUBE, HITCH STRAP, SEAL STRAP PLATE, HOOD MOUNT PLATE, HITCH MOUNT MESH, POLY DIAMOND DECAL, VENTILATION LATCH, DRAW SEAL, RUBBER PIN, RETENTION PIN, MOUNT PIN, COTTER 1 / x ¾ HAIRPIN BOLT, PIVOT BRACKET, HINGE SPRING, COMPRESSION HCS ¼-20 x 1¾ HCS 3 /-16 x HCS ¼-20 x ¾ HCS 3 /-16 x 2¼ RHSNB 3 /-16 x RHSNB 5 /16-1 x ¾ SCREW #10-24 x 1 1 / MACH BOLT 3 /-16 x 1 THD FRM NUT ½-13 HEX JAM NUT ½-13 HEX WHIZLK NUT #10-24 HEX NYLOC NUT ¼-20 HEX NYLOC NUT 5 /16-1 NYLOC NUT 3 /-16 HEX FLG NYLOC WASHER, FRICTION WASHER ¼ FLAT WASHER #10 MACH SCR WASHER 3 / SAE FLT WASHER WASHER ½ SLW WASHER 5 /16 FLAT 33
34 ACCESSORIES BAFFLES and WEIGHTS
35 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BAFFLE, RH BAFFLE, LH LATCH, WELDMENT BRACKET, WEIGHT, BLK WEIGHT CAST, FRONT PIN, DETENT SHIELD, BELT DECAL, NO STEP KNOB BELT PULLEY BLADE SPACER, PULLEY RHSNB ¼-20 x RHSNB 5 /16-1 x ¾ RHSNB ½-13 x HCS 5 /16-1 x 2½ NUT ½-13 HEX FLG NYLOC NUT ¼-20 HEX NYLOC NUT 5 /16-1 HEX FLG NYLOC 35
36 ACCESSORIES OCDC Operator Control Discharge Chute
37 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, BLOCKER PLATE, REINFORCEMENT PLATE, HINGE MOUNT, PIVOT MOUNT, CHUTE GATE, 54" GATE, 60" BRACKET, MOUNTING BRACKET, HANDLE SWIVEL LINK, MAIN PIVOT, GATE HANDLE ASSY w/ GRIP GUARD, PIVOT SPRING RING, RETAINING ROD END RH RHSNB 5 /16-1 x 1¼ RHSNB 5 /16-1 x HCS 5 /16-1 x HCS 5 /16-1 x 1¼ HHFS 3 /-16 x SCREW ¼-20 x ¾ RD HD GR BOLT 3 /-16 x 3 / SHOULDER NUT ¼-20 HEX NYLOC NUT 3 /-16 HEX FLG NYLOC NUT 5 /16-1 HEX FLG NYLOC NUT 3 /-16 HEX CNTRLK WASHER, FRICTION ½ WASHER 5 /16 STD FLT WASHER, FRICTION 5 / WASHER 5 /16 SAE FLAT WASHER, FRICTION 3
38 ACCESSORIES MULCH KIT
39 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BAFFLE, MULCH LH BAFFLE, MULCH RH CAP, MULCH BAFFLE, LH CORNER BLADE, 19" GATOR RHSNB 5 /16-1 x ¾ RHSNB 5 /16-1 x NUT 5 /16-1 HEX FLG NYLOC 39
40
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