Parts manual. Models: /ZEKW /ZEKW /ZEKW48190 MANUAL NO REV. IR (06/26/06)

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1 Parts manual Models: /ZEKW /ZEKW /ZEKW8190 MANUAL NO REV. IR (0//0)

2 MODEL NUMBER SERIAL NUMBER DATE PURCHASED DEALER ADDRESS NOTES: 00 Yazoo/Kees Power Equipment. All rights reserved. Beatrice, NE. Printed in U.S.A.

3 SECTION PAGE CONTENTS MAIN FRAME... - DECK LIFT CONTROL LEVERS PARK BRAKE CASTER ASSEMBLY SEAT ASSEMBLY CONSOLE ASSEMBLY KAWASAKI ENGINE ASSEMBLY DECK ASSEMBLY DECK ASSEMBLY... - DECK ASSEMBLY... - HYDRAULIC ASSEMBLY DECAL ASSEMBLY ACCESSORY MULCH KIT... ACCESSORY MULCH KIT... WIRING DIAGRAM... NOTE: ALL FASTENERS ARE GRADE UNLESS OTHERWISE SPECIFIED.

4 MAIN FRAME

5 MAIN FRAME ITEM PART NO. QTY. DESCRIPTION GROMMET, BUMPER NUT, /1-18, U-TYPE GROMMET, RUBBER ENGINE, GUARD GROMMET FLOOR PAN GUARD, LOWER GUARD, UPPER RIGHT GUARD, UPPER LEFT PLATE, SKID PAD, ABRASIVE RHSNB, /1-18 X 1, GR RHSNB, /1-18 X /, GR WASHER, / NUT, /1-18, NYLOC FRAME W/DECALS TIRE & RIM, MODEL TIRE & RIM, MODELS: , TIRE, MODEL TIRE, MODELS , RIM, MODEL RIM, MODELS , VAVLE STEM

6 MAIN FRAME

7 MAIN FRAME ITEM PART NO. QTY. DESCRIPTION BATTERY, DRY STUD, /1C SPRING, FUEL TANK TANK, FUEL, LEFT FUEL CAP, ANTISPLASH HCS, /1-18 X 1/, GR BATTERY HOLD DOWN NUT, 1/, PUSH NYLON BOLT, 1/ X 1/, SPEC WIRE CLIP, PUSH MOUNT BATTERY TRAY TANK SPACER VALVE, FUEL HCS, /1-18 X /, GR WASHER, / HCS, /1-18 X 1, GR WASHER, / NUT, /1-18, NYLOC HARNESS, MAIN (NOT SHOWN)

8 DECK LIFT

9 DECK LIFT ITEM PART NO. QTY. DESCRIPTION HCS, /1-1 X 1 1/, GR NUT, 1/-1, NYLOC HCS, /1-18 X /, GR PIN LIFT, 1/ X, W/RINGS NUT, /1-1, WHIZLK HCS, /8-1 X /, GR SPACER REINFORCER BAR BLOCK, PILLOW LANYARD PAD, ANTI SKID HCS, 1/-1 X 1/, GR LIFT CHAIN, LINK CROSS LINK FRONT LIFT SHAFT STRUT LINKAGE REAR LIFT SHAFT HEIGHT ADJUSTMENT PLATE HEIGHT ADJUSTMENT PLATE, OUTER PAWL, STOP SPACER NUT, /8-1, NYLOC WASHER, /8, SAE PIN, HAIR, 1/8 X 1/ WASHER, 1/, SAE HCS, /8-1 X 1, GR HCS, /8-1 X 1/, GR PIN COTTER, / X 1 1/ NUT, /1-18, NYLOC NUT, /1-1, CENTERLOCK, GR A 9

10 CONTROL LEVERS REF

11 CONTROL LEVERS ITEM PART NO. QTY. DESCRIPTION CUSHION - DRIVE LEVER WASHER, /8, SPRING, SPEC DAMPENER BUSHING, PLASTIC DRIVE LEVER, RIGHT DRIVE LEVER, LEFT DAMPENER BRACKET CONTROL, LEFT CONTROL, RIGHT SWITCH, N.C CONTROL ARM SCREW, 10- X /8, WASHER HD HCS, /8-1 X 1 1/, GR, (LEFT CONTROL ONLY) NUT, /8-1, NYLOC WASHER ZERK RIVET, NYLON PUSH-IN HCS, /8-1 X 1/, TPBLT, GR (RIGHT CONTROL... ONLY) (NOT SHOWN) NUT, /8-1, LOCK,(RIGHT CONTROL ONLY)... (NOT SHOWN) PIVOT SHAFT BRAKE SHAFT PIN HAIR,.0 X 1 / RHSNB, /1-18 X /, GR NUT, /1-18, WHIZLK HCS, /8-1 X 1 1/, GR WASHER, / NUT, /1-18, NYLOC HCS, /1-18 X 1 1/, GR 11

12 PARK BRAKE

13 PARK BRAKE ITEM PART NO. QTY. DESCRIPTION SWITCH-INTERLOCK BUSHING BRAKE LEVER BUSHING, PLASTIC GRIP, PARK BRAKE NUT, /8-1, NYLOC PIVOT SHAFT LINKAGE PIN HAIR,.0 X 1 / RHSNB, /1-18 X /, GR WASHER, / WASHER, / NUT, /1-18, NYLOC SCREW, #10- X /8, WASH HD NUT, /1-18, WHIZLK HCS, /8-1 X 1/, GR 1

14 CASTER ASSEMBLY

15 CASTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ZERK BEARING, FLANGED HEAVY WASHER HCS, 1/-1 X 1, GR NUT, 1/-1, NYLOC HCS, 1/-1 X 1/, GR SPACER CASTER YOKE TIRE, COMPLETE TIRE VALVE STEM RIM ZERK, DEGREES FLANGE BEARING ROLLER BEARING, 1/ (NOT SHOWN) 1

16 SEAT ASSEMBLY 1 8 1

17 SEAT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SEAT SWITCH SEAT W/ARMREST SEAT MOUNT HCS, /1-18 X /, GR NUT, /8-1, NYLOC HCS, /8-1 X /, GR LOCKWASHER, / WASHER, /1 1

18 CONSOLE ASSEMBLY

19 CONSOLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SWITCH WASHER, # IGNITION SWITCH DECAL, THROTTLE CONSOLE PLATE HOUR METER THROTTLE CABLE CHOKE CABLE CONSOLE NUT, #10-, NYLOC SCREW, #10- X 1/ 19

20 KAWASAKI ENGINE ASSEMBLY TORQUE TO 0 FT./LBS. 0

21 KAWASAKI ENGINE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SOLENOID CLIP INSULATOR, BATTERY OIL DRAIN EXTENSION O-RING RHSNB, 1/-0 X 1, GR CLUTCH WASHER PULLEY FUEL LINE, FUEL LINE, RHSSNB, 1/-0 X /8, GR CLUTCH CLUTCH TIE DOWN CLAMP - HOSE HCS, /1-18 X 1 1/, GR NUT, 1/-0, NYLOC WASHER, 1/ WASHER, / NUT, /1-18, NYLOC HCS, /1-0 X 1/, GR CABLE-POSITIVE, LONG (NOT SHOWN) PIGTAIL - KAWASAKI 1

22 DECK ASSEMBLY TORQUE TO - FT/LBS PLACES 1 TORQUE TO 1-0 FT/LBS 1 PLACES TORQUE TO - FT/LBS PLACES

23 DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION HCS, /8-1 X, GR SPRING-EXTENSION PAD DECAL, NUT, /1-18, RETAINER-U TYPE WASHER,., SPACER BOLT, /1, SPEC NUT, 9/1, CENTERLOCK, GR ROLLER, NOSE ROD, ROLLER, NOSE, NARROW SCREW, /1-18 X 1 /8, WASH HD, SPEC PULLEY DISCHARGE CHUTE SPRING - TORSION PIN - CLEVIS, /1 DIA X BLADE IDLER BUSHING HOUSING IDLER PULLEY, NYLON NUT, 1/-1, NYLOC WASHER, BUSHING, PIVOT HCS, 1/-1 X 1/, GR IDLER ARM ZERK, STRAIGHT, 1/ WASHER, / WASHER, 9/ HCS, /8-1 X 1, GR DECK STOP BELT CONFINEMENT PLATE DECK W/DECALS BELT SHIELD, RIGHT BELT SHIELD, LEFT NUT, /8-1, NYLOC LOCKWASHER, / HCS, /1-18 X 1, GR RHSNB, /1-18 X /, GR PIN COTTER, 1/8 X / WASHER, / NUT, /1-18, NYLOC RHSNB, /1-18 X /8, GR

24 8 DECK ASSEMBLY TORQUE TO - FT/LBS PLACES 1 TORQUE TO 1-0 FT/LBS 1 PLACES TORQUE TO - FT/LBS PLACES 1

25 8 DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION HCS, /8-1 X, GR SPRING-EXTENSION PAD NUT, /1-18, RETAINER-U TYPE WASHER,., SPACER BOLT, /1, SPEC NUT, 9/1, CENTERLOCK, GR SB, 1/ X /8, SPEC WHEEL, GAUGE ROLLER, NOSE ROD, ROLLER, NOSE, NARROW SCREW, /1-18 X 1 /8, WASH HD, SPEC PULLEY DISCHARGE CHUTE SPRING - TORSION PIN - CLEVIS, /1 DIA X BELT IDLER BUSHING HOUSING IDLER PULLEY, NYLON NUT, 1/-1, NYLOC WASHER, BUSHING, PIVOT HCS, 1/-1 X 1/, GR IDLER ARM ZERK, STRAIGHT, 1/ WASHER, / WASHER, 9/ HCS, /8-1 X 1, GR DECK STOP BELT SHIELD W/DECALS, RIGHT BELT SHIELD W/DECALS, LEFT DECK W/DECALS BLADE, 1 1/ CONFINEMENT PLATE NUT, /8-1, NYLOC LOCKWASHER, / HCS, /1-18 X 1, GR RHSNB, /1-18 X /, GR PIN COTTER, 1/8 X / WASHER, / NUT, /1-18, NYLOC RHSNB, /1-18 X /8, GR

26 DECK ASSEMBLY TORQUE TO - FT/LBS PLACES TORQUE TO 1-0 FT/LBS 1 PLACES TORQUE TO - FT/LBS PLACES

27 DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION DECAL HCS, /8-1 X, GR SPRING-EXTENSION PAD NUT, /1-18, RETAINER-U TYPE WASHER,., SPACER BOLT, /1, SPEC NUT, 9/1, CENTERLOCK, GR SB, 1/ X /8, SPEC WHEEL, GAUGE ROLLER, NOSE ROD, ROLLER, NOSE, NARROW SCREW, /1-18 X 1 /8, WASH HD, SPEC DISCHARGE CHUTE SPRING - TORSION PIN - CLEVIS, /1 DIA X BLADE, IDLER BUSHING HOUSING PULLEY IDLER PULLEY, NYLON NUT, 1/-1, NYLOC WASHER, BUSHING, PIVOT HCS, 1/-1 X 1/, GR IDLER ARM ZERK, STRAIGHT, 1/ WASHER, / WASHER, 9/ HCS, /8-1 X 1, GR DECK STOP BELT CONFINEMENT PLATE DECK W/DECALS BELT SHIELD, RIGHT BELT SHIELD, LEFT NUT, /8-1, NYLOC LOCKWASHER, / HCS, /1-18 X 1, GR RHSNB, /1-18 X /, GR PIN COTTER, 1/8 X / WASHER, / NUT, /1-18, NYLOC RHSNB, /1-18 X /8, GR

28 HYDRAULIC ASSEMBLY TORQUE TO 19 FT./LBS TORQUE TO 19 FT./LBS. 1 8

29 HYDRAULIC ASSEMBLY ITEM PART NO. QTY. DESCRIPTION NUT, 1/-0, LUG HCS, /1-18 X /, GR SPRING SPRING, EXTENSION BELT NUT, 1/ RHSNB, 1/-0 X 1, GR NUT, /1F, NYLOC SPINDLE, IDLER NUT, 1/-1, NYLOC HCS, 1/-1 X /, GR HCS, /8-1 X, GR, TAPBOLT PULLEY, IDLER IDLER ARM HEAVY WASHER NUT, /8-1, NYLOC WASHER, / BRAKE SWIVEL BRAKE LINKAGE ZT 800, RIGHT ZT 800, LEFT EXPANSION TANK W/CAP CAP, TANK BYPASS LINKAGE CROSS SUPPORT IDLER PULLEY PLATE OIL FILTER SWIVEL, 1/ LINKAGE, DRIVE SPACER HCS, /1-18 X 1/, GR NUT, 1/-0, NYLOC PIN HAIR,.0 X 1 / WASHER, / WASHER, /1, SAE RHSNB, /1-18 X /, GR HCS, /8-1 X, GR NUT, /8-1, WHIZLK HCS, /8-1 X 1 1/, GR NUT, /1-18, NYLOC NUT, / NUT, /1-, LH SPHERICAL ROD END, LH SPHERICAL ROD END, RH HOSE KIT (NOT SHOWN) 9

30 DECAL ASSEMBLY

31 DECAL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION DECAL, PROP DECAL, MOTION CONTROL DECAL DECAL DECAL, EURO NO STOP DECAL, EURO DANGER BELT DECAL, EURO BATTERY WARNING DECAL, DURO SEVERING DECAL, WARNING DECAL, START DECAL, DO NOT TOW DECAL, TRASPORT RELEASE DECAL, HEIGHT ADJUST DECAL, BELT ROUTING DECAL, ESTEEM DECAL, WARNING DECAL, CAUTION DECAL, WARNING 1

32 ACCESSORY MULCH KIT ITEM PART NO. QTY. DESCRIPTION MULCH CAP MULCH BAFFLE RHSNB, /1-18 X 1, GR RHSNB, /1-18 X /, GR WASHER, / NUT, /1-18, NYLOC

33 ACCESSORY MULCH KIT ITEM PART NO. QTY. DESCRIPTION MULCH CAP MULCH BAFFLE, LEFT MULCH BAFFLE, RIGHT RHSNB, /1-18 X 1, GR RHSNB, /1-18 X /, GR WASHER, / NUT, /1-18, NYLOC

34 WIRING DIAGRAM. Seat unoccupied 8. Blade switch in OFF position 11. Brake switch OFF pos Motion control levers OUT Battery. Accessory outlet. Key switch. To engine pigtail. Hour meter. Seat switch Run relay 8. Blade switch 9. Brake relay Electric clutch 11. Brake switch Start relay 1. Starter solenoid 1. Left motion control lever Right motion control lever 1. Starter 1. 0 AMP fuse 18.. fuse 19. Diode Voltage regulator 1. Fuel shut-off solenoid. Ignition 0 1

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