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1 PARTS MANUAL F48K17FC

2 2

3 CONTENTS FRONT CASTER ASSEMBLY... 6 DRIVE TIRE ASSEMBLY... 7 SEAT ASSEMBLY... 8 BRAKE ASSEMBLY FUEL ASSEMBLY DECK SUPPORT ASSEMBLY MAINFRAME ASSEMBLY TAIL WHEEL FRAME TAIL CASTER ASSEMBLY UPPER FRAME ASSEMBLY ENGINE ASSEMBLY HYDRO ASSEMBLY FRONT DECK ASSEMBLY DECK ASSEMBLY SPINDLE ASSEMBLY TENSION IDLER ASSEMBLY REAR DOUBLE PULLEY DECAL ASSEMBLY ELECTRICAL SYSTEM ELECTRICAL SYSTEM

4 4

5 5

6 FRONT CASTER ASSEMBLY # PART NO. DESCRIPTION /2-13 HEX NYLOC NUT FRONT CASTER YOKE WELDMENT BEARING RETAINER " FRONT CASTER WHEEL COMPLETE TIRE W/TUBE-SMOOTH 4.10 x 3.5 x AXLE TUBE " WHEEL BEARING /2-13 X 6 HHCS 6

7 DRIVE TIRE ASSEMBLY # PART NO. DESCRIPTION X PLY TIRE X 6.38 RIM /2-20 LUG NUT x 9.5 x 8 DRIVE WHEEL ASM 7

8 SEAT ASSEMBLY 8

9 SEAT ASSEMBLY # PART NO. DESCRIPTION SEAT GREY /16-18 X 3/4 HHCS /16-18 HEX NYLOC NUT /16 SAE FLAT WASHER BATTERY TRAY SEAT PAN /8-16 X 3/4 HHCS /8-16 HEX NYLOC NUT /16-18 X 3/4 CARR. BOLT RUBBER BUMPER W/STUD SEAT HOLD DOWN BRACKET 12 FOR REFERENCE ONLY BATTERY 12V BATTERY HOLD DOWN ROD PLATED /4 WING NUT HOLD DOWN ANGLE - PAINTED /8-16 X 1-1/2 HHCS SPACER TURNBUCKLE /8-16 WHIZLOCK NUT STARTER RELAY-WP 9

10 BRAKE ASSEMBLY 10

11 BRAKE ASSEMBLY # PART NO. DESCRIPTION SPACER ID-FC FUZION BRAKE LEVER PIVOT E-RING 5/8 DIA /8 SAE FLAT WASHER PARK BRAKE REAR BRKT PNTD /16-18 X 3/4 CARR. BOLT /16-18 HEX NYLOC NUT #3 ISSCO HAIRPIN COTTER (#2) ROD SWIVEL ADJ. LEVER GRIP PARK BRAKE BRACKET PNTD - FC-F BRAKE LINKAGE - FC-F BRAKE LEVER WLDMNT PNDT - FC-F /32 X 3/4 COTTER PIN /8 HEAVY FLAT WASHER PARK BRAKE SPACER FC FUZION /16-18 X 1 HHCS LOWER BRAKE LINKAGE PLTD PARK BRAKE STRAP - PLATED PARK BRAKE SWIVEL WH SPRING, COMPRESSION /8 PUSH NUT /4-20 HEX NYLOC NUT /16 SAE FLAT WASHER BRAKE SHAFT MOUNT /4-20 X 5/8 HHCS BRAKE SWITCH ACTUATOR PLTD - F-FC PARK SWITCH #12-24 X 5/8 THD CUT BRAKE SPRING NUT - PLATED BRAKE SHAFT WLDMNT PNTD /8" FLANGE BUSHING PARK BRAKE LINK 11

12 FUEL ASSEMBLY # PART NO. DESCRIPTION FUEL TANK LH FUEL TANK ADAPTER FUEL CAP VALVE GROMMET VITON FUEL TANK RH CONTROL PANEL ELECTRIC LIFT SWITCH /2-20 HEX JAM NUT #12-24 X 3/8 WASHER HD TCS PTO SWITCH /16-18 X 3/4 HHCS FUEL VALVE /8 LOCK WASHER 12

13 MOTION CONTROL ASSEMBLY 13

14 MOTION CONTROL ASSEMBLY # PART NO. DESCRIPTION LH CONTROL HANDLE HANDLE GRIP HANDLE PLUG /16-18 X 1-1/4 HHTB HANDLE MOUNT WLDMNT PNTD - FC-F DAMPER/CONTROL RH STEERING CNTRL WLDMNT PNTD- FC-F /8-16 X 1-1/2 HHCS /16-24 HEX JAM NUT /8-16 HEX NYLOC NUT DRIVE LINKAGE - FC-F DRIVE CONTROL SPACER PLTD /4" FLANGE BEARING ROD END, 5\16 LH - FEMALE RH CONTROL HANDLE /16-18 WHIZLOCK NUT MM BALL STUD /16-18 HEX NYLOC NUT /16 SAE FLAT WASHER ROD END (F) LH STEERING CNTRL WLDMNT PNTD- FC-F 14

15 DECK SUPPORT ASSEMBLY 15

16 DECK SUPPORT # PART NO. DESCRIPTION /16-18 HEX NYLOC NUT SCREW, HH TAP 1/4-20 X 3/ DECK SUSPENSION BRKT ASSY - F-FC /8 STD FLAT WASHER /8-16 X 2 HHCS ENGAGEMENT BUSHING DRIVE IDLER BUSHING REAR CHAIN - 3 LINKS - FC-F /8-16 HEX NYLOC NUT /2-13 X 2 HHCS DECK ATTACH PIN PLATED E-RING 7/8 DIA /8 NPT STRAIGHT ZERK DECK ROTATION PLATE PNTD - FC-F WASHER, 1/ /8 SAE FLAT WASHER WASHER-ISO MOUNT PLTD /8-16 X 1-1/2 HHCS /2-13 HEX NYLOC NUT /8-16 WHIZLOCK NUT /8 CLAMP COLLAR /8 STD FLAT WASHER SPRING D X 7.57 ID X /8"-16 INT. THD SPRING BOLT IDLER TENSION ANGLE /16-18 X 3/4 HHCS CLAMP COLLAR DRIVE WHEEL BEARING 16

17 MAINFRAME ASSEMBLY # PART NO. DESCRIPTION AIR CLEANER GUARD WLDMNT FRAME WLDMNT PNTD /16-18 HEX NYLOC NUT BELT GUIDE BRKT CLUTCH PNTD HEAT DEFLECTOR /16-18 X 3/4 HHCS 17

18 TAIL WHEEL FRAME # PART NO. DESCRIPTION /8 CLAMP COLLAR /8 NPT STRAIGHT ZERK REAR WEIGHT /8-16 HEX NYLOC NUT /8-16 X 1 CARR. BOLT /8 FLANGE BEARINGS TAIL WHEEL FRAME-PNTD /8-16 X 2-1/4 HHCS 18

19 TAIL CASTER ASSEMBLY # PART NO. DESCRIPTION FRONT CASTER YOKE WELDMENT X RIB TIRE /2-13 X 6 HHCS BEARING RETAINER AXLE TUBE " WHEEL BEARING /2-13 HEX NYLOC NUT 19

20 UPPER FRAME ASSEMBLY 20

21 UPPER FRAME ASSEMBLY # PART NO. DESCRIPTION /16-18 X 3/4 CARR. BOLT /16-18 X 3/4 HHCS TANK SUPPORT TIME DELAY MODULE LABEL - FUEL VALVE HOURMETER #10-24 WHIZLOCK NUT #10-24 HEX NYLOC NUT #10-24 X 5/8 MACH SCREW /4-20 X 3/4 HHCS CONSOLE PLATE W/FUEL VALVE /16-18 X 1-3/4 FULL-THRD CARR /4 LOCKWASHER-HEAVY /4-20 X 3/4 CARR. BOLT Z-STEP TREAD FOOT PLATE WLDMNT PNTD RUBBER BUMPER W/STUD TANK SUPPORT WLDMNT PNTD /4-SAE FLAT WASHER /16 STD FLAT WASHER FLOOR PAN PIVOT /4-20 HEX NYLOC NUT SWITCH BRACKET LT CONTROL BRACKET RT CONTROL BRACKET SWITCH - NEUTRAL /4-20 NUT CLIP /16-18 SQUARE CAGE NUT DRAIN CLAMP OIL TANK MOUNT /16-18 HEX NYLOC NUT FRAME WLDMNT FINAL ASSY PNTD - F-FC 21

22 ENGINE ASSEMBLY # PART NO. DESCRIPTION CHOKE CONTROL ASM THROTTLE CONTROL ASM #10-24 HEX NYLOC NUT #10-24 X 5/8 MACH SCREW /16 DISC SPRING /16-18 X 1-3/4 HHCS /16-18 X 2 HHCS BELT GUIDE LONG KEY-SQ.25 X 1.25 X.25 SAE ELECTRIC CLUTCH 125 LB SPRING DISC 7/ /16-20 X 3 HHCS MUFFLER PULLEY FOR REFERENCE ONLY FH541V KAW ENGINE 22

23 HYDRO ASSEMBLY 23

24 HYDRO ASSEMBLY # PART NO. DESCRIPTION OIL TANK TRANSAXLE (2800) CAP, EXPANSION TANK /4-20 HEX NYLOC NUT /4-20 X 3/4 HHCS PUMP DRIVE BELT /8-16 X 2-1/2 HHCS /8 STD FLAT WASHER /4 FLANGE BUSHING IDLER SPRING /8-16 WHIZLOCK NUT PUMP DRIVE IDLER /8 ANS TYPE B FLATWASHER TENSIONER ARM /16 LOCKWASHER-HEAVY EYEBOLT SPACER TENSIONER W/BUSHING RETAINING WASHER /8-16 X 4-1/2 HHCS /8-16 X 2-3/4 HHCS PUMP IDLER PIVOT - FINISHED DECK TENSIONER W/BUSHING PUMP IDLER SPRING BUMPER SPACER DECK TENSION IDLER /8 SAE FLAT WASHER /8-16 HEX NYLOC NUT /16-18 X 3/4 HHCS SPRING MOUNT-DECK EYEBOLT-RIGHT /4 STD FLAT WASHER BYPASS LINKAGE AXLE MOUNT TRANSAXLE ZT 2800 LH /8-16 X 1 CARR. BOLT /8-16 X 2 HHCS /16-18 X 2-1/4 HHCS TIE ROD PLTD /8-16 X 3-1/4 HHCS x5 FLAT IDLER BELT GUIDE /16-18 X 2-3/4 HHCS TRANSAXLE ZT 2800 RH /16 SAE FLAT WASHER /16-18 HEX NYLOC NUT #3 ISSCO HAIRPIN COTTER (#2) FAN 24

25 FRONT DECK ASSEMBLY 25

26 FRONT DECK ASSEMBLY # PART NO. DESCRIPTION DECK TUBE WLD /2 X 2 CLEVIS PIN TOP STRAP CUT GAGE RH CASTER ARM WLD /8 CLAMP COLLAR CASTER WASHER WAVY WASHER /8 FLANGE BEARING /4-28 ZERK CASTER TUBE W/BEARINGS /4-28 HEX NYLOC NUT /8 LOCKWASHER /8-16 X 3/4 HHCS POINTER - CUT GAGE BACK PLATE LH RAW /8-16 X 3 HHCS CASTER BAR WELDMENT /16-18 HEX NYLOC NUT /16 DISC SPRING /8 X 1-1/4 COTTER PIN /16-18 X 3/4 HHCS LIFT MT. ADJMT. PLT FORMED /8" x 2 1/8" CLEVIS PIN ROD END (M) PULLEY SPT BRKT ACTUATOR FC FUZION /8-18 HEX JAM NUT ROD END THREADED PLTD 26

27 48 DECK ASSEMBLY 27

28 48 DECK ASSEMBLY # PART NO. DESCRIPTION /16-18 X 1 HHCS /16-18 HEX NYLOC NUT PLASTIC CHUTE ASSY RH BELT GUARD DRIVE BELT BELT GUIDE WLD /16 STD FLAT WASHER LH BELT GUARD /8-11 HEX NYLOC NUT REAR DECK ROLLER /8-11 X 4-1/2 HHCS /4 LOCKWASHER /4 SAE FLAT WASHER PULLEY WASHER /4-16 UNF REF HEX NUT HEX PULLEY /4-20 NUT CLIP FLOATING IDLER FLAT /8-16 HEX NYLOC NUT DECK DRIVE PULLEY SEE PAGE 32 FOR DETAIL BLADE SPINDLE ASM SEE PAGE 28 FOR DETAIL /16-18 X 1 CARR BOLT SWITCH ATTACHMENT BRACKET SWITCH ACTIVATION WLD DECK LIFT SWITCH #12-24 X 5/8 THD CUT /8-16 X 2-1/4 HHCS ANGLED PULLEY COVER /16-18 X 3/4 CARR. BOLT DECK CHANNEL DECK ASM DECK TENSIONER ASM SEE PAGE 30 FOR DETAIL /4 STD FLAT WASHER /4-20 X 3/4 HHCS /8-11 X 8-1/2 HHCS ANTI SCALP ROLLER HEX PULLEY FLOATING IDLER - FLAT X48 MULCH PLATE MULCH BAFFLE WLD BLOWOUT PLATE 42/48 FUZION BLADE /8-11 X 1-1/4 HHCS /8 SPRING DISC WASHER /2-13 REG HEX NUT /2 STD FLAT WASHER ANTI SCALP ROLLER /2-13 X 4 HHCS DECK IDLER SPRING DECK BELT - FUZION 34 28

29 SPINDLE ASSEMBLY 29

30 SPINDLE ASSEMBLY # PART NO. DESCRIPTION " HEX PULLEY /4-16 UNF REG HEX NUT SPINDLE SHAFT BEARING BLADE SPINDLE BEARING SPACER TUBE SPINDLE HOUSING PULLEY WASHER /4 LOCKWASHER DECK ARM WASHER /8-11 X 1-1/4 HHCS /8 SPRING DISC WASHER /16-18 X 1-1/4 HHTB /16-18 HEX NYLOC NUT 30

31 TENSION IDLER ASSEMBLY 31

32 TENSION IDLER ASSEMBLY # PART NO. DESCRIPTION SPRING MOUNT DECK /16-18 HEX NYLOC NUT /16-18 X 1 CARR. BOLT EYEBOLT RIGHT PUMP IDLER SPRING TENSIONER WLDMT /4 FLANGE BUSHING TENSION SPRING CONNECTION FLAT IDLER MULE DRIVE /8-16 X 2 HHCS CONNECTION PLATE INSERT /8-16 WHIZLOCK NUT SPACER TURNBUCKLE RH IDLER WASHER RETAINING WASHER IDLER PIVOT PLATED /8-16 HEX NYLOC NUT /8-16 X 3-1/4 CARR. BOLT 32

33 REAR DOUBLE PULLEY 33

34 REAR DOUBLE PULLEY # PART NO. DESCRIPTION /4-16 UNF REG HEX NUT /4 LOCKWASHER /4 SAE FLAT WASHER DECK DRIVE PULLEY PULLEY SPACER /16-18 X 1-1/4 HHTB BEARING - BLADE SPINDLE BEARING SPACER TUBE SPINDLE HOUSING SPINDLE SHAFT /16-18 HEX NYLOC NUT 34

35 DECAL ASSEMBLY 35

36 DECAL ASSEMBLY 36

37 ELECTRICAL SYSTEM 37

38 ELECTRICAL SYSTEM 38

39

40

41

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