EXMARK PARTS PLUS PROGRAM

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2 EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrive in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals Engine Deck Group " Mower Deck Hydraulics Group " Mower Deck Upper Handles & Controls Wiring Diagrams

4 Part Description Req'd. 36 MOWER DECK Part Description Req'd Front Deck w/decals & dogleg Powder metal bearing Deck weldmt /8-16 x 3/4 HH capscrew Baffle wldmnt, dogleg Idler pulley (heavy duty) Screw, 5/16-18 x 5/ Cutter Housing Complete /16-18 Whizlock nut /16-18 x 1 HH capscrew Engagement arm w/bushing (36 ) Guard, bottom Grease Zerk, 1/8 NPT straight Retaining ring Grease Zerk, 1/4-28 straight Bearing Knob, belt cover Cutter housing Quick pin, 10" caster Spacer, 10 caster /16-18 Nyloc hex nut Tube, spindle /8-16 x 1 HH capscrew Spacer /8-16 whizlock nut Flange, thrust bearing Ring, push-on 7/ Retaining washer, sheave /8 Disc spring washer Pulley /16 x 1 Clevis pin /8-18 UNF hex nut Yoke /8-18 x 8 HH Capscrew (Gr 5) Cotter hairpin Key, 1/4 x 3/16 x 1 1/ E-Ring for.875 rd Spacer, blade drive /8-16 x 2 capscrew /8 Spring disc washer Blade, Notched air foil (36") Engagement bushing Blade, Solid air foil (36") Eye bolt (left hand thread) Blade, Mulching (36") Turnbuckle body Blade, Low Lift (36") optional Eye bolt (right hand thread) Washer, special Assist arm (36 ) /2 spring lockwasher Screw, 5/16-18 X /2-13 Hex nut Assist arm linkage /2-13 x 6 HH capscrew Caster/mount, complete Washer, spindle Caster wheel support w/bearings Wheel & tire, complete Caster wheel support wldmnt Wheel & hub /16 Spring disc washer Tire, 9 x ply Spacer Roller bearing Housing w/brg, Spacer and Ring Bushing Wshr, flat std 5/ Drive belt (to blades) 36" Model Rod, brake Setscrew, 5/16-18 x 3/ Spring /16-18 x 1 1/4 HH capscrew Spring, compression Spacer, front caster Spacer, flanged Stud, belt shield (short) Nut, nyloc ¼ Stud, belt shield (long) Pad/spring assy Kit,shield w/decals Screw, HHCap ¼-20 X 3/ Shield weldmt, 36" Tube, pivot Washer, belt cover mount Wshr, flt SAE 5/ Fork wldmnt, caster E-ring Caster wheel assembly Chute Nut, nyloc ¼-20 thin... 1 Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36 ) Cutter housing complete includes sheave, washer, and nut and does not include blade. Deck weldment does include welded in flow control baffles. Use antisieze on bore of sheaves & bearings Exmark red touch up spray paint - P/N

5 36 MOWER DECK - 3 -

6 48 MOWER DECK Part Description Req'd. Part Description Req'd. * Front Deck w/decals & dogleg Zerk 1/4-28 strt... 1 * Deck Weldmt, (48 ) /8 Flatwasher Baffle, dogleg /8-16 x 3¼ HH Capscrew /16-18 x 5/8 HH capscrew Nut, nyloc ¼ /16-18 Whizlock nut Chute wldmt /16-18 Nyloc hex nut Tube, pivot /8-16 x 1 1/4 HH capscrew Washer, Flat Std 5/ /8-16 whizlock nut Rod brake 48 LH /8 disc spring washer Pad/spring assy /16 x 1 Clevis pin /16 SAE flat washer Yoke Pulley, idler (heavy duty) Idler pulley "V" Drive belt (main deck) 48" E-Ring for.875 rd Spacer, flanged Blade, Notched air foil (48") Bushing Blade, Solid air foil (48") /16-18 x 1 HH capscrew Blade, mulching (48") Spacer Blade, Low Lift (48 ) optional Housing w/brg, Spacer and Ring Assist arm linkage Caster/mount, complete Setscrew, 5/16-18 x 3/ Caster wheel support w/bearings /8-16 x 2 3/4 HH capscrew Caster wheel support wldmnt Nut, nyloc ¼ Grease zerk, 1/8 N.P.T Idler pulley Flange, thrust bearing Cutter Housing Complete Spacer, 10" caster Guard, bottom Caster wheel assembly Retaining ring Fork wldmnt, caster Bearing Spacer, front caster Cutter housing Wheel & tire, complete /8-16 x 2 HH Capscrew Wheel & hub Cutter spindle tube Tire, 9 x ply Spacer Roller bearing Nut, nylock 3/ Bushing Key, 1/4 x 3/16 x 1 1/ Washer, belt cover mount Pulley /8-16 x 3/4 HH capscrew /8 Spring disc washer /2-13 x 6 HH capscrew /8-18x8 HH Capscrew(Gr5) /2-13 Hex nut Spacer, blade drive /2 spring lockwasher Washer, retainer (sheave) Washer, special Assist arm (48 ) Quick pin, 10" caster /8-18 UNF hex nut Stud, belt shield (short) Engagement bushing Stud, belt shield (long) Eye bolt (left hand thread) Knob, belt cover Turnbuckle body Kit,shield w/decals 48" Eye bolt (right hand thread) Shield weldmt, 48" Spring, compression Spacer, belt guide Cotter hairpin /8-16 x 1 HH capscrew Washer, spindle Spring 5sp/dr idler Screw, 5/16-18 X E - ring Powder metal bearing /4-20 X 3/4 HH capscrew Washer, Sprg Disc 5/ Ring, push-on 7/ Engagement arm w/bushings / /4 HH capscrew... 1 Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483 Exmark red touch up spray paint - P/N * Deck weldmt does include welded in flow control baffles. Cutter housing complete includes sheave, washer, and nut and does not include blade. Use antisieze on bore of sheaves & bearings

7 48 MOWER DECK - 5 -

8 ENGINE DECK GROUP Part Description Req'd. Part Description Req'd Key, woodruff 1 x 1/ Key, 5mm sq. x 25mm Nut, slotted 3/ Screw, 5/16-18x1½ HHCS Pin, cotter 9/64 x 1-1/ Bushing - Idler pivot Nut, wheel 1/ /8-16 Whizlock Nut Tire & Wheel Assembly Pulley, pump drive Tire 16 x Deck, engine wldmt Wheel Bolt,.500 x 1.75(shoulder) Hub,tapered(4 bolt)w/stds Zerk Stud, wheel 1/ Bellcrank assy. w/zerk Screw, whizloc 3/8-16x3/ Bellcrank weldmt Screw, 3/8-16 x Hairpin Washer, 3/8 spring disc Linkage, blade engmnt Mount, motor (36 ) Nut, nylock 5/ Mount, motor (48 ) Spring, compression Washer, spacer Bellcrank Washer, swivel Screw, 5/16-18 x Washer, 5/16 spring disc Switch, blade engagement Washer, 7/16 spring disc Nut nylock Sheave, blade drive (48 ) Bracket, switch Sheave, blade drive (36 ) Screw, x 5/ Setscrew, 5/16-18 x Screw, 1/4-20 x 5/ Key, 1/4 sq. x Screw, 7/16-20 x 1 1/ Setscrew, 5/16-18 x 3/ Washer, 3/8 (SAE) Setscrew, 5/16-18 x 3/ Nut, whizlock 1/ Idler, pulley Washer, 5/16 flat Bushing, idler Screw, 5/16-18 x 3/ Screw, 3/8-16 x 1-3/ Screw, 3/8-16 x 3/ Lockwasher, 3/ Arm Screw, 3/8-16 x 2-1/ Shield, Trailing Washer, swivel Zerk, 1/4-28 STRT Bearing, pivot Screw, 3/8-16 x 2 1/ Arm, assy idler (w/brgs) Split ring Arm, assy idler (w/o brgs) Nut, 3/8-16 nylock Spring, extension Screw, 3/8-16 x 4 1/ Screw, 5/16-18 x Chain, twist link Anchor, spring Washer, # Nut, whizlock 5/ Screw, 10-24x7/8HxSktHd Belt, pump drive Clip, loom 1/ Setscrew, 5/16-18 x 3/ Screw, 3/8-16 x 2 3/ Sheave - pump Screw, 5/16-18 x 1 ¾ Guide,Belt Use anti-seize compound on pulley bore. Use Pro-Lock (nut type, Part no , 5 ml tube) on setscrew threads. Exmark red touch up spray paint - P/N

9 ENGINE DECK GROUP - 7 -

10 ENGINE DECK GROUP (cont.) Part Description Req'd Part Description Req'd Knob, tracking Screw, 5/16-18 x 1-1/ Crank weldmt Spring, extension Bolt,.375 x.375 (shoulder) Spacer, short Washer, 3/8 (sae) Screw, 3/8-16 x Bushing, nylon flanged /16-18 x 3/ Spring, neutral return Shield, hydro control Bolt, neutral return Spacer, long Washer, 1/4(std) Bearing, flange Nut, 5/ Zerk, 1/ Rod, control arm Washer, 5/16 (SAE) Spacer Lockwasher, 5/16 (heavy) Yoke, adjustable Arm weldmt, RH Pin, clevis 5/ Nut, whizlock 5/ Nut, jam 5/ Anchor, spring Pin, cotter 3/32 x 1/ Hairpin Swivel Nut, nyloc 5/ Nut, 1/4-20 whizlock Setscrew, 5/16-18 x 5/ Screw, 5/ /8 special Spacer, shield Klipring Nut, whizlock 3/ Arm weldmt, left hand Screw, 3/8-16 x Sulky hitch kit, (Vik Hydro) Spring Mount, hitch Linkage, drive Bracket, hitch adapter Swivel, drive lever Tapbolt, 5/16-18 x 1 1/ Use Pro-Lock nut type, Part (.5 ml tube) on shoulder bolts & setscrew threads. Exmark red touch up spray paint - PN

11 HYDRAULIC GROUP Part Description Req'd Part Description Req'd Fitting, straight connector Pump, hydro Boss O-Ring Elbow, Flare O-Ring O-Ring Wheel motor Hose, high pressure Kit, Bearing Adapter, straight thread Kit, seal Boss O-Ring Clamp, hose (5/8) Flare O-Ring Fitting, Hose Tee (3/8 I.D) Elbow, Connector, male Hose, supply Head, filter Hose, charge line Element, oil filter Spacer, hydraulic tank Element, oil filter(winter) Nut, whizlock 5/ Cap, hydraulic reservoir Screw, 1/4-20 x Gasket, tank cap Screw, 3/8-16 x 1-1/ Elbow, Screw, 5/16-18 x Reservoir, hydraulic fluid Nut, whizlock 1/ Hose Clamp 1/ Nut, whizlock 3/ Fitting - Hose Tee(1/4 I.D) Grip, dump valve Elbow Washer, 5/16 std O-Ring Hose, case drain Nut, nylock 1/ Hose assy, lo pressure Screw, 1/4-20x2 pan head Hose, lo pressure Hose assy, lo pressure... 1 Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings. Use only for operation below 32 F(0 C) Emark black touch up spray paint - gloss black

12 UPPER HANDLE and CONTROLS Part Description Req'd. Part Description Req'd Handle w/decals( ) Fuel line, 8.5" Grip, handle Kawasaki PN fuel filter Latch, thumb w/grip (RH)... 1 with 6.0 fuel line... 1 ƒ Latch, thumb w/grip (LH) Switch, on/off w//key Grip, latch Tank, gas Washer, 1/4 spring disc Cap, gas Screw, 1/4-20 x 1-3/ Grommet... 1 ƒ Lever, drive (LH) Module, Interlock Lever, drive (RH) Screw, ¼-20 x 5/ Bushing, drive lever Tie, plastic 5 1/2 (Kaw) Hairpin Tie, plastic 7 5/ Nut, whizlock 1/ Harness wiring (Kawasaki) Screw, #10-24x½ carriage Setscrew, 5/16-24 x 5/ Screw, 1/4-20 x 1-1/ Lever, OPC (RH) Spring, fuel tank Bushing, nylon Stud, fuel tank Rod weldmt, connecting Pin, clevis Screw, 5/16-18 x 3/ Bearing Lever, OPC (LH) Switch Clip,.56 Loom Plate, tapped Nut, nylock # Spring, actuator Knob, 1-3/ Knob, (push/pull) Nut, nylock 5/ Nut, jam 5/ Spring, compression Bushing, nylon.38 I.D Lever, shift Push Nut (.50 shaft) Washer, 5/16 SAE Nut, nylock 1/ Washer, friction Linkage, blade push/pull Plate, shift lever Screw, 3/8-16 x Washer, friction Washer, 3/8 spring disc Screw, 5/16-18 x Clip, loom 3/8 (Kaw) Rod, speed control Washer 1/4 std flat Nut, jam 5/ Nut, nyloc thin 5/ Pin, clevis Nut, whizlock 3/ Yoke, adjustable Nut, Sq Reg Knob, red ball Bushing, fuel valve Cable, throttle (15hp Kaw) Elbow, fuel tank Screw, 1/4-20 x 3/ Clamp, gas line Washer, 5/16 lock Fuel line, 6" Screw, #10-24 x 5/ Valve, gas Asm,Drive Lever RH Asm,Drive Lever LH. 1 ƒ Not Illustrated. Use Pro-Lock,nut type (Part no on setscrew threads and on shifter knob threads. Use Pro-lock, retaining type (Part no cc tube) on inside bore of OPC hub and on fuel tank studs. Apply dielectric grease on all electrical connectors. Exmark black touch up spray paint - Gloss black

13 UPPER HANDLE and CONTROLS

14 DECALS.Part Description Req'd. Part Description Req'd Decal, Hydraulic Tank Decal, Caution Decal, Large Vik Hydro Decal, Danger (36 ) Decal, Commercial Decal, Danger (48 ) Decal, Commercial Decal, Console Decal, Throttle/Choke Decal, Tracking Decal, Neutral Lock Label Decal, Drive Wheel Release Decal, TriVantage Decal, Muffler Decal, Belt Drive Decal, Patent Decal, Discharge Warning Decal, Belt routing (36 Deck) Decal, Small Viking Decal, Belt routing (48 ) Decal, Sulky Warning Decal Kit, Viking Hydro

15 WIRING DIAGRAMS

16 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO-MULCH ACCESSORY 1997,1998,1999 PART NO EXMARK MFG. CO. INC. (402) INDUSTRIAL PARK BOX 808 FAX (402) BEATRICE, NE ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO. INC.

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