LAZER Z HP 465, 505, 565 MODELS
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1 LAZER Z HP 465, 505, 565 MODELS For Serial Nos. 720,000 & Higher Part No Rev. B
2 -1-
3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group Deck Group Electrical Diagram(s) Electrical Group Electrical Logic Schematic(s) Engine Group Front Frame Group Fuel Group...11 Hydraulic Group Main Frame Group Motion Control Group...12 Park Brake Group Spindle Assembly
4 DECK GROUP Stud, Belt Shield Knob Washer, Belt Shield Idler, Flat Pulley Spacer Idler, Flat Sheave, Idler 46 & Sheave, Idler Bushing, Idler Spacer Washer, Spring Disk 3/ Guard, Top Spring Bearing, Spherical Seal, Double Lip Seal, Single Lip Plate, Guide Belt Kit, Idler Arm W/Bearings Latch, Belt Shield Asm, Deck W/Decals Asm, Deck W/Decals Asm, Deck W/Decals Strip-Seal, 3" O-Ring Belt Belt Belt Asm, Shield W/Decals 46 LH Asm, Shield W/Decals 50 LH Asm, Shield W/Decals 56 LH Asm, Shield W/Decals 46 RH Asm, Shield W/Decals 50 RH Asm, Shield W/Decals 56 RH Zerk, 90 1/ Screw, HH 3/8-16 x 2 1/ Screw, HH 3/8-16 x 4-1/ Screw, HH 3/8-16 x Bolt, Carriage 5/16-18 x 5/ Bolt, Carriage 5/16-18 x Washer, 5/16 SAE Washer, 3/8 SAE Washer, 5/16 Std Washer, 3/8 Std Nut, Whizlock 3/ Nut, Nyloc 5/ Nut, Nyloc 3/ Ring, Retaining Nut, Whizlock 5/ Asm, Deck Complete Asm, Deck Complete Asm, Deck Complete Screw, HH 3/8-16 x 1 3/ Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Complete deck assembly includes all items from pages 3 6. Kit also includes items #10 & #
5 DECK GROUP - 4 -
6 DECK GROUP (cont.) Wld, Pin Deck Strut Fitting, Grease Balljoint Screw, HH 5/16-18 X 3/ Chain, Deck Lift Screw, HH 5/16-18 X Screw, HH 5/8-11 x Screw, HH 3/8-24 X 2 Gr8 46 & Nut, Nyloc 3/8-16 Flg Screw, HH 3/8-24 X 2 Gr Nut, Nyloc 3/8-16 Flg Nut, Hex 5/ Washer, Spring Disk 3/8 46 & Nut, Hex 5/ Washer, Spring Disk 3/ Bolt, Carriage 3/8-16 X Asm, Strut Washer, Lock 5/ Screw, HH 7/16-20 x 1-5/8 Sp Bolt, Carriage 5/16-18 x Axle, Anti-Scalp Roller 46 & Washer, 3/8 SAE Axle, Anti-Scalp Roller Washer Roller, Anti-Scalp 46 & Nut, Whizlock 3/ Roller, Anti-Scalp Nut, Nyloc 5/ Asm, Chain Deck Nut, Nyloc Wld, Baffle Front Adj LH Nut, Whizlock 7/ Wld, Baffle Front Adj LH Kit, Antiscalp 46 & Wld, Baffle Front Adj LH Kit, Anitscalp Wld, Baffle Front Adj RH Asm, Discharge Chute Wld, Baffle Front Adj RH Asm, Chain Deck Wld, Baffle Front Adj RH Baffle, Scroll 46 & Wld, Dogleg Baffle, Scroll Wld, Dogleg Bolt, Carriage 5/16-18 x 3/4, 46 & Wld, Dogleg Bolt, Carriage 5/16-18 x 3/4, Chute, Discharge LHP Nut, Nyloc 5/16-18 Flg 46 & Hinge, Grass Discharge Nut, Nyloc 5/16-18 Flg Wld, Deck Strut-Std...2 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N )
7 SPINDLE ASSEMBLY Asm, Cutter Housing Complete Nut, Nyloc 3/ Retaining Ring, Internal Bushing, Splined Asm, Bearing W/O-Rings O-Ring Nut, Flange 5/8-18 Centerlock Guard, Bottom Spacer, Bearing Spacer, Splined Stepped Spacer, Splined Asm, Cutter Housing Spindle, Double Spline Asm, Spindle Housing Asm, Housing W/Studs Sheave, Blade Drive Sheave, Blade Drive Sheave, Blade Drive Nut, Spindle 7/ Screw, Hex Flange 1/ Blade, High Lift Notched 46" Blade, Low Lift 46" Blade, Medium Lift 46" Blade, High Lift Solid 46" Blade, High Lift Ls Solid 46" Blade, Mulch 46" Blade, High Lift Notched 50" Blade, Low Lift 50" Blade, Medium Lift 50" Blade, High Lift Solid 50" Blade, High Lift Ls 50" Blade, High Lift Ls Solid 50" Blade, Mulch 50" Blade, High Lift Notched Blade, Low Lift 56" Blade, Medium Lift 56" Blade, High Lift Solid 56" Blade, High Lift Ls 56" Blade, High Lift Ls Solid 56" Blade, Mulch 56"... 3 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK465 (46 ), MK505 (50 ), and MK565 (56 ). Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the spindles and bearings. DO NOT use a copper or nickel based antisieze
8 FRONT FRAME GROUP Asm, Lever W/Grip ( ) Grip, Lift Lever Arm Wldmt, Deck Lift Spring, Compression Washer, 3/8 SAE Nut, Nyloc 3/ Arm, Deck Lift Asm, Deck Lift Spring Screw, 3/8-16 x 1 1/ Plug Plate, Deck Lift Screw, 3/8-16 x 2 3/ Bushing, Lift Lever Plate Wldmt, Deck Lift W/Decal Nut, Whizlock 3/ Hitch Pin W/Lanyard Screw, 3/8-16 x Bushing, Lift Lever Asm, Front Frame (46 ) Asm, Front Frame (50 ) Asm, Front Frame (56 ) E-Ring Washer, 7/8 SAE Flat Shaft Wld, Deck Lift LH Wld, Foot Deck Lift RH Zerk, 1/4-28 Straight Nut, 5/8-11 Regular Swivel, Deck Mount Jam Nut, 5/ Washer, 5/8 Std Flat Rod, Deck Lift Spring, Deck Support Axle, Caster Spacer, Nut Seal, Bearing Bearing Cone Screw, Socket Head 5/16-18 x 1 1/ Guard, Seal Screw, 1/2-13 x 7 ½ Caster Wldmt Nut, Nyloc 1/2-13 (Light Thin) Seal, Grease Nut, Jam 5/ Asm, Caster Wheel (Semi-pneumatic) Asm, Caster Wheel (Pneumatic) Tire, 13 x Ply Pneumatic Washer, Spring Disk Nut, Nyloc 3/ Cap, Grease Asm, Floorpan Liftout ( ) W/Decal Bushing Bolt, Carriage 5/16-18 x 3/ Nut, Whizlock 5/ Screw, Cap 3/8-16 x Hairpin, Cotter Bearing Cone, Tapered Roller Washer, 3/8 Disc Spring Washer, 5/8 SAE Flat Asm, Floorpan Front ( ) W/Decal Screw, HH 3/8-16 x 1 3/ Bushing, Spring Bearing Cup, Tapered Roller... 4 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Exmark black touch up spray paint gloss black. Use Pro-Lock, Nut Type (P/N ,.5 ml tube) on spacer nut. Includes these items: #19 - #24, #35, #40, #41, #45, #57 - #59. Deck lift assist kit P/N (includes items #20, #21, & #23). Includes hitch pin plus hairpin, item #51. Standard on all models except LHP19KA465 S/N & Higher Standard on LHP19KA465 S/N & Higher - 7 -
9 FRONT FRAME GROUP - 8 -
10 MAINFRAME GROUP Seat, Complete W/Armrests Track, Seat (4 Adjust.) Spring, Seat Rail Spacer, Seat Track Cushion, Armrest (RH) Cushion, Armrest (LH) Cushion, Backrest Wheel/Tire Assy (46 MultiTrac C/S) Wheel/Tire Assy(50 &56 MultiTrac C/S) Wheel/Tire Assy (46 TurfMaster) Wheel (46 Deck) Wheel (50 & 56 ) Tire, 24 x Ply (MultiTrac C/S) Tire, 23 x Ply (TurfMaster) Catch, Seat Latch Screw, 3/8-16 x Nut, Whizlock 5/ Nut, Nyloc 5/ Rod, Seat Hold Up Screw, 5/16-18 x Asm, Mainframe( ) W/Decals Nut, Nyloc 1/ Nut, Wheel 1/ Nut, Nyloc 3/ Asm, Console( ) W/Decals Panel, Instrument ( ) W/Decals FRPSL Kit, Rops LHP Screw, 5/16 18 x 3/ Cushion, Seat Washer, Flat 5/16 SAE Asm, Rops Fold Pin Asm, Seat Frame Nut, Nyloc 1/4-20 (black) Bracket, Instrument Panel Screw, HH 5/16-18 x 7/ Bumper Bumper, Rubber Seat Frame Screw, 5/16-18 x 5/ Clip, Loom Washer, Flat Std 5/ Bolt, Seat Cushion Asm, Seat Belt Nut, Nyloc 7/ Bolt, Carriage 3/8-16x Screw, HH 1/2-13 x 3 1/ Nut, Hex Flange Side Lock 1/ Cotter, Hair Pin Double Loop Screw, HH 7/16-10 x Screw, HH 3/8-16 x Nut, Whizlock 3/ Washer, Spring Disk 3/ Grip Latch, Seat Bushing Spring Screw, 3/8-16 x 3 1/ Washer, 3/8 SAE Flat... 1 Exmark black touch up spray paint gloss black. Not Illustrated. Includes ROPS fold pin plus hairpin item #40. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #24, catch item #7, and seat belt assembly item #35. Includes armrests and seat back decal. Does not include seat belt or tracks. Standard on all models except LHP19KA465 S/N & Higher Standard on LHP19KA465 S/N & Higher - 9 -
11 MAINFRAME GROUP
12 FUEL GROUP Clamp, Fuel Line Kohler Part No Fuel Filter...1 Kawasaki Part No Fuel Filter Hose, Fuel Line 20 1/ Hose, Fuel Line Valve, Fuel Cap, Fuel Tank Fitting, Fuel Bulkhead W/Strainer O-Ring Grommet, Fuel Line Screw, 5/16-18 x 3/ Washer, Lock 5/ Washer, 5/16 SAE Nut, Nyloc 5/ Spring, Fuel Tank Stud, Fuel Tank Asm, Tank Fuel (LH) Asm, Tank Fuel (RH) Asm, Control Panel W/Decals Control, Throttle (Red) Control, Choke (Black) (Kohler) Control, Choke (Black) (Kawasaki) Plastic Tie (Large) Fitting, Barbed Tee Kit, Fuel Gage Hose, Fuel Line 3 1/ Screw, PPH #10-24 x 1/ Hose, Fuel Line 2 1/ Bolt, Carriage #10-24 x 1/ Nut, Nyloc # Clip, Loom 5/ Nut, Whizlock 5/ Valve, Fuel Check... 2 Use Pro-Lock, Retaining Type (P/N ,.5ml tube) on stud threads going into tank. Refer to Engine Owner s manual. (Fuel filter Must be 15 Micron or smaller). Includes tank, cap, fitting, and studs. LH tank also includes fuel gauge. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on fuel fitting. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand
13 MOTION CONTROL GROUP Handle W/Grip (RH) Handle W/Grip (LH) Grip, Motion Cntrl Handle Screw, 3/8-16 x Washer, Disc Spring 3/ Arm, Control Shaft Screw, 3/8-16 x 1 3/ Bracket, Motion Cntrl (RH) Nut, Nyloc 3/ Screw, 3/8-16 x 3/ Nut, Whizlock 5/ Setscrew, 5/16 x 5/ Arm, Pump Control Washer, 5/16 Std Ball Joint (LH) Screw, 5/16-18 x 1 1/ Bolt, (Neutral Return) Spring, (Neutral Return) Bushing, Nylon (Reverse Ind.) Nut, 5/16-24 (LH) Link, Pump Control Nut, Whizlock 3/ Pin, Damper Anchor Washer, 5/16 SAE E-Ring Damper Screw, 5/16-18x1 1/4 Special Bearing, Flanged Bracket, Motion Control(LH) Washer, 1/ Nut, 5/ Tab, Adjustment Yoke Pin, Clevis 5/16 x Pin, Cotter 3/32 x 1/ Ball Joint (RH) Spring, Compression Knob, Tracking Asm, Tracking Asm, Tracking Nut, Hex 5/ Bolt, Carriage 5/16-18 x 3/4, short neck Nut, Nyloc 5/ Exmark black touch up spray paint gloss black. Not Illustrated. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on setscrews
14 PARK BRAKE GROUP Crank Wldmt, Brake Pin, Cotter 1/8 x 3/ Yoke Pin, Clevis 3/8 x 1 1/ Nut, 3/ Rod, Brake Spacer (Long) 46 & 50 Deck Spacer (Long) 56 Deck Woodruff Key, 5/16 x Screw, HH 1/2-13 x 3, 46 & Screw, HH 1/2-13 x 4, Band, Brake Hub & Drum W/Studs, Plated Stud, Wheel Nut, Slotted Pin, Cotter 9/64 x 1 1/ Retainer, Brake Band Spacer Screw, 5/16-18 x 1 3/ Ring, Retaining Pin, Trunion Washer, 3/8 Std Spring, Brake Rod Screw, 3/8-16 x 3/ Asm, Lever ( ) W/Grip Grip, Brake Lever Spacer(Short) 46 & 50 Deck Spacer(Short) 56 Deck Nut, Square Special 1/ Pin, Spring Clevis Bearing, Flange Nut, Whizlock 3/ Shaft Wldmt, Brake Linkage, Brake Handle Zerk, Grease Washer, Disc Spring 3/ Washer, Spacer Bracket, Brake 46 & Bracket, Brake Exmark black touch up spray paint gloss black. Not Illustrated
15 PARK BRAKE GROUP
16 HYDRAULIC GROUP Asm, Reservoir W/ Decal Asm, Cap W/Gasket Gasket, Reservoir Cap Screw, 1/4-20 x Washer, Flat SAE 1/ Wld, Reservoir Stand Adapter, Straight Boss O-Ring Adapter, Straight Boss O-Ring Clamp, Hose (17/32) Clamp, Hose (11/16) Asm, Supply Hose Asm, Filter Head Adapter, Straight O-Ring Screw, 1/4-20 x 5/ Screw, 5/16-18 x Lockwasher Element, Oil Filter Element, Oil Filter (Winter) Asm, Charge Hose Asm, Case Drain Hose Hose, RH Rear 46 & Hose, RH Rear Hose, RH Front 46 & Hose, RH Front Elbow, 90 (RH Wheel Motor) Boss O-Ring Flare O-Ring Motor, Wheel Kit, Output Shaft & Seals Kit, Seal Elbow, Boss O-Ring Key 5 x 5 x 25mm Elbow, Boss O-Ring...1 Exmark black touch up spray paint gloss black. Use only for operation below 32 F (0 C). Use Pro-Lock, Nut Type (P/N ) Washer, 3/8 SAE Flat Bearing, Spherical Adapter, Straight (LH Wheel Motor) Boss O-Ring Flare O-Ring Nut, Whizlock 3/ Screw, 3/8-16 x 1 1/ Adapter, Straight Long Boss O-Ring Flare O-Ring Setscrew, x Sheave, Pump Drive Spring, Extension Nut, Nyloc 3/ Washer, Disc Spring Seal, Double, Lip Spacer Arm, Idler W/ Bearings Screw, 3/8-16 x 1 Whizlock Zerk, 90 1/ Screw, 3/8-16 x 1 3/ Screw, 3/8-16 x 4 Gr Washer, 3/8 Std Flat O-ring Nut, 5/16-18 Whizlock Pulley, Idler Hose, LH 46 & Hose, LH Belt, Pump Drive Pump, Hydro Kit, Input Shaft 10A Kit, Thrust Bearing 10A Kit, Cylinder Block 10A Kit, Overhaul Seal Kit, Shock Valve 10a/10l Seal, Single Lip Ring, Retaining
17 HYDRAULIC GROUP
18 ENGINE GROUP Strap, Engine Guard Nut, Whizlock 5/ Screw, 5/16-18x3/ Screw, HH M x 20 (KAW) Screw, HH 7/16-20 x 2 1/2 (KOH) Gasket, (23 HP KAW) Gasket, (19 HP KAW) Muffler, Kit (KOH) Washer, Lock 5/16 Heavy (KOH) Washer, 5/16 Std Flat Nut, Nyloc 5/16-18 (KAW) Nut, Whizlock 5/16-18 (KOH) Screw, HH 5/16-18 x Wld, Tailpipe Guard Asm, Oil Drain W/Plug (KOH) Anchor, Clutch (KOH) Anchor, Clutch (KAW) Guard, Rear LHP Washer, Lock 1/4 Hvy (KOH) Washer, Lock 1/4 Hvy (KAW) Nut, Flange 1/4-20 (KOH) Nut, Flange 1/4-20 (KAW) Screw, Carr 1/4-20 x 1/2 (KOH) Screw, Carr 1/4-20 x 1/2 (KAW) Guard, Muffler RH (56 ) Guard, Muffler LH (56 ) Key Spacer, Crankshaft (27 KOH) Spacer, Crankshaft (KAW & 23 KOH) Screw, HH M6-1 x 20mm (KOH) Nut, Hex M6-1 (KOH) Washer, Disc Spring 7/ Exmark black touch up spray paint gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt Screw, 7/16-20 x 3 (KAW) Screw, 7/16-20 x 2 1/2 (KOH) Plastic Tie (Large) Washer, Spring Disc Washer, 5/16 SAE Flat(46 &50 ) Washer, 5/16 SAE Flat (56 ) Shield, Heat Screw, HH M6-1 x 16mm (KAW) Screw, HH M6-1 x 25mm (KAW) Counterweight, 60# (56 ) Screw, Cap HH 5/16-18x1 1/2 (56 ) Asm, Hose Oil Drain W/Plug (KAW) Plug Muffler, Kit 23HP (KAW) Muffler, Kit 19HP (KAW) Bracket, Muffler LH (23 HP KAW) Bracket, Muffler LH (19 HP KAW) Bracket, Muffler RH (23 HP KAW) Bracket, Muffler RH (19 HP KAW) Gasket, (KOH) Deflector, Air LH (KOH) Deflector, Air RH (KOH) Bracket, Muffler LH (KOH) Bracket, Muffler RH (KOH) Clutch, W/Pigtail (KAW & 23 KOH) Clutch, W/Pigtail (27 KOH) Kit, Brake Pole Module Sheave, Pump Drive (KAW) Sheave, Pump Drive (KOH) Screw, HH 5/16-18 x 1 (46 & 50) Screw, HH 5/16-18 x 1 (56)... 9 Kohler Replacement Parts List (Refer to Engine Owner s Manual) Description Kohler P/N Air Filter Element Outer S Air Filter Element Inner S Oil Filter Kawasaki Replacement Parts List (Refer to Engine Owner s Manual) Description Kawasaki P/N 23 HP Air Filter Element Kit (Inner & Outer) HP Air Filter Element
19 ENGINE GROUP
20 KAWASAKI ELECTRICAL GROUP Wingnut, Nyloc 1/ Strap, Battery Holdown Bolt, Battery Holdown Cable, Ground (-) Insulator, Battery Screw, 1/4-20 x 3/ Washer, 1/4 Flat Nut, 1/4-20 Whizlock Nut, Nyloc 5/ Cable, Battery (+) Screw, 5/16-18 x Spring, Seat Switch Screw, #10-24 x 5/ Bracket Wldmt, Seat Switch Screw, 5/16-18 x 3/ Nut, Whizlock 5/ Washer Switch, Seat Plate Fuse-20 Amp Harness, Wiring Plastic Tie, Small Insulator, Solenoid (+) Relay, 12 V Cable, Starter (+) Switch, 12V Solenoid Grommet Clip, Loom 5/ Switch, Drive Lever N.O Plastic Tie, Large Meter, Engine Hours Switch, Brake N.O./N.C Module, Seat Delay Asm, Switch W/Nut Key, Exmark Logo Key, Ignition Switch, Blade Nut, Nyloc # Screw-head, Truss [#10-24X.75] Asm, Seat Switch Actuator Nut, Ignition Clip, Loom Half Nut, Hex 5/ Harness, Clutch... 1 Exmark black touch up spray paint gloss black. Use dielectric grease on all wiring harness connectors
21 KOHLER ELECTRICAL GROUP Wingnut, Nyloc 1/ Strap, Battery Holdown Bolt, Battery Holdown Cable, Ground (-) Insulator, Battery Screw, 1/4-20 x 3/ Washer, 1/4 Flat Nut, 1/4-20 Whizlock Nut, Nyloc 5/ Cable, Battery (+) Screw, 5/16-18 x Spring, Seat Switch Screw, #10-24 x 5/ Bracket Wldmt, Seat Switch Screw, 5/16-18 x 3/ Nut, Whizlock 5/ Washer Switch, Seat Plate Fuse-20 Amp Harness, Wiring Plastic Tie, Small Insulator, Solenoid (+) Relay, 12 V Screw-head, Truss [#10-24X.75] Asm, Seat Switch Actuator Grommet Clip, Loom 5/ Switch, Drive Lever N.O Plastic Tie, Large Meter, Engine Hours Switch, Brake N.O./N.C Module, Seat Delay Asm, Switch W/Nut Key, Exmark Logo Key, Ignition Switch, Blade Nut, Nyloc # Nut, Ignition Clip, Loom Half Nut, Hex 5/ Harness, Clutch... 1 Exmark black touch up spray paint gloss black. Use dielectric grease on all wiring harness connectors
22 DECAL GROUP Decal, Console LHP Decal, Guard Decal, Anti-Scalp Decal, Triton Decal, No step Decal, Danger slope Decal, ROPS folding Decal, Missing Cover Decal, Control LHP Decal, Discharge Warning Decal, Caution Hot Surface Decal, Belt Routing Decal, Danger Decal, Hyd Tank/Hot Surface Decal, Deck Height Decal, Bolt Torque Decal, Exhaust System Decal, LHP Model Decal, Check Service Decal, Exmark Logo Decal, Triton Decal, Triton Decal, Ignition/PTO Decal, Choke Decal, Baffle Adjustment Decal, Top Console Decal Kit
23 DECAL GROUP
24 KAWASAKI ELECTRICAL DIAGRAM
25 KOHLER ELECTRICAL DIAGRAM
26 KAWASAKI ELECTRICAL LOGIC SCHEMATIC
27 KOHLER ELECTRICAL LOGIC SCHEMATIC -26-
28 Exmark Mfg. Co., Inc. Part No Rev. B Industrial Park Box 808 (402) Beatrice, NE Fax (402) All Rights Reserved Printed In USA.
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