ZVKH61272 ZVKH72272 ZVKW52252 ZVKW61252 ZVHO61242 MANUAL REV. 02 (03/17/05)
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1 Parts Manual Models: ZVKH6 ZVKH ZVKW ZVKW6 ZVHO6 MANUAL 06 REV. 0 (0//0)
2 Model Number: Serial Number: Date of Purchase: Dealer Information: Notes: 00 Yazoo/Kees Power Equipment. All Rights Reserved. Beatrice, NE. Printed in U.S.A.
3 Table Of Contents MAIN FRAME ASSEMBLY... DECK LIFT ASSEMBLY... 6 DECK ASSEMBLY... 6 DECK ASSEMBLY... 0 DECK ASSEMBLY... PARK BRAKE ASSEMBLY... HYDRAULIC ASSEMBLY... 6 MOTION CONTROL ASSEMBLY... KOHLER ENGINE ASSEMBLY... 0 KAWASAKI ENGINE ASSEMBLY... HONDA ENGINE ASSEMBLY... KAWASAKI, KOHLER & HONDA FUEL ASSEMBLY... CASTER ASSEMBLY... 6 SEAT ASSEMBLY... WIRING ASSEMBLY... 0 DECAL PLACEMENT ASSEMBLY... FOOT PEDAL... ROPS... WIRING DIAGRAMS... 6
4 Main Frame Assembly
5 Main Frame Assembly ITEM PART NO. QTY DESCRIPTION FRAME W/DECALS,... /6 DECKS FRAME W/DECALS,... DECK PULLEY KEY, MM SQ X MM PUMP BELT IDLER FLANGE BUSHING SPRING FUEL CAP TANK SPACER GUARD STUD/PLATE MOUNT STRAP PAD, ANTI-SKID KNOB W/STUD FOOT PLATE BUMPER THROTTLE CABLE ZERK SKID PLATE SEAT ROD CONSOLE W/DECALS U CLIP, /6C HCS, /C X / NUT, /C, NYLOC NUT, /C, WHIZ HCS, /6C X, GR LOCKWASHER, / HCS, /6C X / NUT, /6C, NYLOC ROLL PIN, / TFS, /C X / WASHER, / HCS, /C X / LOCKWASHER, / SKID PLATES WASHER, / TANK MOUNT NUT, /C, NYLOC HCS, #0- X / NUT, #0-, NYLOC LOCKWASHER HCS, /6C X U TYPE RETAINER, /C COTTER PIN ITEM PART NO. QTY DESCRIPTION HCS, /C X SEAT BRACKET STUD HOSE BARB PUSH MOUNT WIRE CLIP NUT, /C, NYLOC NUT, /6C, CENTERLOCK HCS, /6C X RHSSNB, /6C X / CLEVIS PIN, / STRUT,... /6 DECKS STRUT,... DECKS, LEFT STRUT,... DECKS, RIGHT SPACER,... /6 DECKS SPACER,... DECKS, LEFT SPACER,... DECKS, RIGHT PIVOT PIN... /6 DECKS PIVOT PIN... DECKS, LEFT PIVOT PIN... DECKS, RIGHT CROSS SHAFT... /6 DECKS CROSS SHAFT... DECKS SPRING CHOKE CABLE NUT, /C, CENTERLOCK HCS, /C X / WASHER, / IDLER PULLYE NUT, /C, NYLOC SUPPORT PLATE PIVOT BUSHING IDLER ARM ZERK WASHER, / HCS, /C X /, GR RUBBER GROMMET... (NOT SHOWN)
6 Deck Lift Assembly NOTE: ENTIRE FOOT ASSIST ASSEMBLY P/N 00 - INCLUDES ITEMS THRU 6
7 Deck Lift Assembly ITEM PART NO. QTY DESCRIPTION HCS /6 C X / PLATE PILLOW BLOCKS WASHER / SAE COTTER PIN FT. LIFT SHAFT CONN. LINK NUT /6C, NYLOC NUT /6C CTR. LOCK NUT /6C WHIZ HCS /6C X / LIFT CHAIN EYE BOLT / SPRING NUT /6C WHIZ HCS / X NUT /C, NYLOC E-RING BUSHING MACH. BUSHING LIFT SHAFT, REAR ZERK HCS /C X / HAIR PIN SKID PAD SPACER ADJ. PLATE LANYARD HITCH PIN LEVER GRIP GRIP PIN PIN MOUNT SPRING GROOVED PIN HCS /C X / NUT / CTR. LOCK MACH. BUSHING CLEVIS PIN LIFT LINKAGE E-RING NUT /C NYLOC PLATE PEDAL HCS, /C X /
8 Deck Assembly
9 Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING PULLEY BLADE NUT /6 CTR. LOCK ROLLER BUSHING WASHER / FLAT NUT / CTR. LOCK BELT HCS / X HCS /6 X CHUTE BELT SHIELD RT BELT SHIELD LT. -NOT SHOWN HEAVY WASHER NUT, /C, NYLOC SPRING IDLER PULLEY IDLER PULLEY IDLER BUSHING HCS / X HCS /F X WASHER / LOCK WASHER /6 LOCK HCS /6 X., SPECIAL WASHER, / KNOB PAD HCS / X SERR ZERK IDLER ARM PIVOT BUSHING CENTER BAFFLE MAIN BAFFLE RHSNB /6 X WASHER /6 FLAT HCS /6 X SHAFT SEAL SPACER MINI SPINDLE DUST CAP, BOTTOM DUST CAP, TOP GREASE POPET DECAL HCS /6 X CHAIN NUT /6 WHIZ NUT /6 CTR. LOCK WASHER SUPPORT HCS / X.
10 0 6 Deck Assembly
11 6 Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING PULLEY BLADE NUT /6 CTR. LOCK ROLLER BUSHING WASHER / FLAT NUT / CTR. LOCK BELT HCS / X HCS /6 X CHUTE BELT SHIELD RT BELT SHIELD LT. - NOT SHOWN HEAVY WASHER NUT, /C, NYLOC SPRING IDLER PULLEY IDLER PULLEY IDLER BUSHING HCS / X HCS /F X WASHER / LOCK WASHER /6 LOCK HCS /6 X., SPECIAL DECAL KNOB PAD HCS / X SERR ZERK IDLER ARM PIVOT BUSHING CENTER BAFFLE MAIN BAFFLE RHSNB /6 X WASHER /6 FLAT HCS /6 X SHAFT SEAL SPACER MINI SPINDLE DUST CAP, BOTTOM DUST CAP, TOP GREASE POPET WASHER / FLAT HCS /6 X CHAIN NUT /6 WHIZ NUT /6 CTR. LOCK WASHER SUPPORT HCS / X.
12 Deck Assembly
13 Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING PULLEY BLADE NUT /6 CTR. LOCK ROLLER BUSHING WASHER / FLAT NUT / CTR. LOCK BELT HCS / X HCS /6 X CHUTE BELT SHIELD RT BELT SHIELD LT. - NOT SHOWN HEAVY WASHER NUT, /C, NYLOC SPRING IDLER PULLEY IDLER PULLEY IDLER BUSHING HCS / X HCS /F X WASHER / SPRING WASHER /6 LOCK HCS /6 X., SPECIAL "U" CLIP KNOB W/STUD PAD HCS / X SERR ZERK IDLER ARM PIVOT BUSHING CENTER BAFFLE MAIN BAFFLE RHSNB /6 X WASHER /6 FLAT HCS / X SHAFT SEAL SPACER MINI SPINDLE DUST CAP, BOTTOM DUST CAP, TOP GREASE POPET DECAL HCS /6 X CHAIN NUT /6 WHIZ NUT /6 CTR. LOCK HCS / X WASHER / FLAT
14 Park Brake Assembly
15 Park Brake Assembly ITEM PART NO. QTY DESCRIPTION NUT / NYLOC HCS / X MOTOR STANDOFF HFCS / X WHEEL MOTOR WOODRUFF KEY HUB COTTER PIN CASTLE NUT WHEEL ASM., MODELS WHEEL ASM., 6 & MODELS LUG NUT /F CLEVIS PIN BRAKE BAND SUPPORT BKT BAND PIVOT NUT / WASHER / LOCK E-RING HCS / X.0 GD COTTER PIN BELLCRANK BRONZE BEARING TRUNION PIN WASHER / SAE NUT /F YOKE CLEVIS PIN BRAKE LEVER BUSHING GRIP BRAKE BKT. LH BRAKE BKT. RH ZERK WASHER WASHER / LOCK RETAINING RING, / YOKE W/SHAFT BUSHING, MACHINE ROLL PIN, / BRAKE ROD BRAKE YOKE SPRING SHAFT HAIR PIN COTTER PIN CLEVIS PIN NOTE: ITEM 0, 06 OFFSET WHEEL ASM. IS STOCK ITEM ON MODELS: ZVKH6, ZVKH, ZVKHL6, ZVKW6, ZVHO6
16 6 Hydraulic Assembly REF. REF ? 0??
17 Hydraulic Assembly ITEM PART NO. QTY. DESCRIPTION PUMP OIL TANK FILTER FILTER HEAD COOLER CAP, HYDRAULIC COOLER BRACKET, BACK COOLER BRACKET, FRONT FILTER BRACKET HCS, /C X / LOCKWASHER, / SCREW /C X /, SELF TAP HOSE CLAMP NUT, /C, NYLOC F FITTING, STRAIGHT F F HYDRAULIC LINE F NWO HOSE HOSE T. ASM HOSE T. ASM CAP / O RING / O RING / O RING / O RING FLARE / O RING FLARE SKT /-0 X /, BLK OXIDE RETAINER, /C, `U TYPE
18 Motion Control Assembly
19 Motion Control Assembly ITEM PART NO. QTY. DESCRIPTION BALL STUD DRIVE LEVER, RIGHT DRIVE LEVER, LEFT DAMPENER GRIP DAMPENER BRACKET BUSHING U CLIP, /6C NUT, /6C, NYLOC HFCS, /C X HCS, /C X WASHER, /, SPRING NUT, /C, CENTERLOCK CONTROL SHAFT HCS, /6C X /, TAP BOLT NUT, /6C KNOB SPRING E-RING, / NUT, /6F, NYLOC NUT, /6C, CENTERLOCK HCS, /6C X ROD END, SPHERICAL, R.H ROD END, SPHERICAL, L.H TRACKING LINKAGE NUT, /6F, JAM, LH NUT, /6F CONTROL, LEFT CONTROL, RIGHT ARM, CONTROL SHAFT SWITCH N.C TAPPED PLATE NUT, /C, NYLOC HCS, /-6 X /, GR SCREW, #0- X / ZERK WASHER
20 Kohler Engine Assembly NEG. CABLE FROM BATT. NEG. WIRE FROM HARNESS 0 6 TO ENGINE OIL DRAIN (BOLTED TO THE TOP SIDE OF THE LT. SKID PLATE.) 0 6 TO ENGINE CHAMFER SIDE UP TOWARDS ENGINE PULLEY SIDE DOWN TORQUE TO 0 FT./LBS. 0
21 Kohler Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT /6 NYLOC HCS /6 X KEY / SQ PULLEY CLUTCH WASHER /6 LOCK HCS /6 X CLUTCH TIE DOWN MUFFLER WASHER /6 LOCK WASHER /6 FLAT MUFFLER BKT HCS /6 X PIPE ELBOW DRAIN HOSE DRAIN CAP NUT / CTR. LOCK CLAMP HCS / X CHOKE CONTROL - NOT SHOWN KOHLER PIGTAIL - NOT SHOWN CLUTCH PIGTAIL
22 Kawasaki Engine Assembly NEG. CABLE FROM BATT. TO ENGINE OIL DRAIN NEG. WIRE FROM HARNESS 6 (BOLTED TO THE TOP SIDE OF THE LT. SKID PLATE.) 0 TO STARTER TO ENGINE 0 TO ENGINE 6 HUB DOWN CHAMFER SIDE UP TOWARDS ENGINE 0 6 PULLEY SIDE DOWN TORQUE TO 0 FT./LBS.
23 Kawasaki Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT /6 CTR. LOCK HCS /6 X CLUTCH TIE DOWN KEY / SQ PULLEY CLUTCH WASHER /6 LOCK HCS /6 X MUFFLER HCS /6 X WASHER /6 FLAT MUFFLER BKT WASHER /6 LOCK HCS / X LOOM CLIP NUT / CTR. LOCK CLAMP DRAIN HOSE CABLE POS GROUND WIRE SOLENOID HCS / X WASHER / SERR CLUTCH PIGTAIL CHOKE CONTROL - NOT SHOWN INSULATOR - NOT SHOWN KAWASAKI PIGTAIL - NOT SHOWN
24 Honda Engine Assembly NEG. CABLE FROM BATT NEG. WIRE FROM HARNESS TO ENGINE CHAMFER SIDE UP TOWARDS ENGINE HUB DOWN 6 PULLEY SIDE DOWN TORQUE TO 0 FT./LBS. ITEM PART NO. QTY DESCRIPTION NUT, /6C, LOCK HCS /6C X / KEY, / X / PULLEY CLUTCH LOCKWASHER, / HCS /6F X / CLUTCH TIE DOWN MUFFLER HONDA WIRE ADAPTOR (NOT SHOWN) HCS M-. X 6 MM (NOT SHOWN)... (MUFFLER BRACKETS TO ENGINE) CAP, HONDA ENGINE (NOT SHOWN) KAWASAKI PIGTAIL SCREW, /- X /, TAPPING CHOKE CONTROL INSULATOR CAP, HONDA, MUSHROOM HCS, /C X.0, MOUNT ENGINE REG./RECT. (NOT SHOWN) NUT, /C, NYLOC, MOUNT ENGINE REG./RECT. (NOT SHOWN)
25 Kawasaki, Kohler & Honda Fuel Assembly ITEM PART NO. QTY DESCRIPTION FUEL CAP FUEL TANK RT FUEL TANK LT STUD HOSE BARB HOSE CLAMP FUEL LINE SPACER WASHER /6 FLAT SPRING NUT /6 NYLOC WASHER /6 LOCK HCS /6 X VALVE FUEL LINE FUEL LINE (KAW) FUEL LINE (KOH) HCS /6 X.00
26 Caster Assembly 0 6 6
27 Caster Assembly ITEM PART NO. QTY DESCRIPTION HCS / X CASTER YOKE SPACER WHEEL ASM TIRE RIM SEAL BEARING VALVE NUT / NYLOC SEAL BEARING W/CUP ZERK CASTLE NUT COTTER PIN GREASE CAP
28 Seat Assembly TORQUE - FT./LBS. 6 0
29 Seat Assembly ITEM PART NO. QTY. DESCRIPTION SEAT, COMPLETE ARM REST ASSEMBLY, RIGHT KIT HCS, /6-0 X / SEAT MOUNT SEAT LATCH ROD SEAT LATCH SPRING, TORSION CLEVIS PIN COTTER PIN RETAINING RING NUT, /6C, NYLOC SEAT RAILS ARM REST ASSEMBLY, LEFT KIT SEAT BELT (NOT SHOWN) SWITCH/SNAP MOUNT KIT (NOT SHOWN) DECAL, Y/K, BACK OF SEAT (NOT SHOWN)
30 Wiring Assembly 6 6 GROUND TO ENGINE BOLT ELECTRIC CLUTCH TO RIGHT MOTION CONTROL LEVER TO SEAT 0 0 TO LEFT MOTION CONTROL LEVER TO PARK BRAKE 0
31 Wiring Assembly ITEM PART NO. QTY DESCRIPTION BUMPER BATTERY HOLD DOWN KNOB INSULATOR NUT /6 LOCK BATTERY HCS /6 X NEG. CABLE SCREW SELF TAP POS. CABLE FRAME HARNESS SCREW #0- X SWITCH TAPPED PLATE SCREW #0- X RELAY HOUR METER PTO SWITCH IGNITION SWITCH ASSY KEY PADDED
32 Decal Placement Assembly 0 0 ON ENGINE GUARD 6 6
33 Decal Placement Assembly ITEM PART NO. QTY DESCRIPTION DECAL ANTI-SCALP DECAL, EURO SERVICE DECAL, WARNING DECAL, BELT ROUTE DECAL, YAZOO KEES DECAL, BELT DRIVES DECAL, CONSOLE DECAL, COMMERCIAL DECAL, MAX DECAL, BATTERY DECAL, PROP DECAL, MOTION CONTROL DECAL, YAZOO/KEES DECAL, WARNING DECAL, HEIGHT DECAL, HEIGHT DECAL, SERVICE DECAL, NO STEP DECAL, MOBIL DECAL, SMALL MAX DECAL, Y/K DECAL, DECAL, DECAL, DECAL, Y/K DECAL, TRACKING DECAL, RELAYS DECAL, FUEL (NOT SHOWN) DECAL, EXHAUST (NOT SHOWN)
34 Foot Pedal ITEM PART NO. QTY DESCRIPTION NUT, /C, NYLOC TIGHTING PLATE LIFT PEDAL ANTI-SKID PAD HCS /C X /
35 ROPS ITEM PART NO. QTY. DESCRIPTION ROPS, complete w/seat belt Lanyard w/pin, / Nut, /-, centerlock HCS, /C X /, GD Knob w/stud
36 Wiring Diagram 6
37 Wiring Diagram
38
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