Z 242F. Parts Manual. Zero Turn Mower /

Transcription

1 Parts Manual Z 242F Zero Turn Mower / Please read the operator manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear All rights reserved. Orangeburg, SC. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... 8 IGNITION BRAKE / LIFT... HYDRAULIC PUMP - MOTOR WHEELS AND TIRES MOWER DECK / CUTTING DECK... SEAT DECALS Illustrations may or may not represent the actual assemblies and it is not recommended to use this manual as a guide to assemble or disassemble the mower. NOTE: All fasteners are Grade 5 unless otherwise specified.

4 4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION GUARD, REAR BLK FRAME, FRONT RT ORG FRAME, FRONT LT ORG FRAME, REAR TUBE ORG FOOT PLATE w/ SAFETY DECAL COVER, FOOTREST SUPPORT, FOOTREST GROMMET, BUMPER CROSS MEMBER PLATE, SKID SILV COVER, RAIL RT COVER, RAIL LT KNOB w/ STUD BRACKET, BYPASS ROD SUPPORT, CONSOLE LT SUPPORT, FENDER BLK SUPPORT, CONSOLE RT SCREW 5 /16- x 5 /8 WSH HD SCREW #10-24 x ¾ HEX HD BOLT 5 /16- x 2¼ BOLT 5 /16- x 2¾ BOLT 3 /8-16 x BOLT 5 /16- x 1 CARRIAGE BOLT 3 /8-16 x BOLT 3 /8-16 x 3 SHOULDER BOLT 5 /16- SHOULDER NUT 5 /16- HEX FLG NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 5 /16- ACORN NUT 5 /16- HEX FLG LCK WASHER 5 /16 SAE FLT 5

6 ENGINE PLATE

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE BLK CLUTCH TUBE, EXHAUST RT TUBE, EXHAUST LT BRACKET, MUFFLER BLK ARM, IDLER SPINDLE, IDLER PULLEY, IDLER PULLEY, ENGINE SPACER SHIELD, HEAT STOP, CLUTCH BLK GUARD, MUFFLER BLK MUFFLER ASSY SPRING, DECK DRIVE GASKET, MUFFLER BOLT 5 /16- x 1 RD HD SQNK BOLT 5 /16- x ¾ RD HD SQNK BOLT 3 /8-16 x 3½ HEX HD BOLT 7 /16-20 x 2½ HEX HD BOLT ½-13 x 3¼ HEX HD SCREW, SCKT HD SCREW 3 /8-16 x 1 THD FRM SCREW 5 /16- x ¾ THD FRM NUT 3 /8-16 HEX NYLOC NUT ½-13 HEX NYLOC NUT 5 /16- HEX FLG NYLOC WASHER, CLUTCH WASHER ½ FLT WASHER 5 /16 STD FLT WASHER, HEAVY NOT SHOWN ENGINE, BRIGGS & STRATTON 44T HP For engine service and replacement parts, see a B&S dealer 7

8 STEERING

9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER w/ GRIP GRIP, FOAM BRACKET, CONTROL BEARING, FLANGED CONTROL, LEVER LEVER, HANDLE SPACER, PIVOT CONTROL DAMPENER BLOCK, TRACKING BOOT, STEERING COUPLER, ROD END FLANGE, BOOT ROD, MOTION CONTROL ROD END RH ROD END MALE LH BOLT 5 /16- x 1¾ TPBLT BOLT ½-13 x 2¾ BOLT 5 /16- x 1 THD FRM BOLT 5 /16- x 1¼ BOLT HEX FLG 5 /16- X ¾ SCREW 5 /16- X 1¾ BTN HD SCREW 5 /16- X 1¼ BTN BLK NUT 5 /16- HEX NYLOC NUT ½-13 HEX JAM NYL GR NUT 5 /16- HEX FLG NYLOC NUT 5 /16-24 HEX JAM LH NUT 5 /16- HEX NYLOC BLK NUT 5 /16- HEX WHIZLK NUT 5 /16-24 HEX NUT 5 /16- THIN NYLOC WASHER 5 /16 SAE FLT BLK WASHER 5 /16 SAE FLT WASHER 11 /32 9

10 IGNITION

11 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ASSY, FENDER, RT GRY ASSY, FENDER, LT GRY ASSY, FUEL TANK CAP, FUEL w/ TETHER CABLE, THROTTLE CONTROL, CHOKE SWITCH, IGNITION SWITCH, CLUTCH SWITCH, INTERLOCK KNOB PANEL, CONTROL BATTERY TIE DOWN, BATTERY BOX, BATTERY BLK TERMINAL COVER INSULATOR VALVE, FUEL CHECK ASSY, FUEL LINE w/ VALVE SOLENOID HARNESS, BATTERY CABLE HOSE 3 /16 x 23" PURGE GROMMET, RUBBER GROMMET, CHECK VALVE ELBOW METER, SERVICE KEY, IGNITION CABLE, BATTERY POSITIVE SCREW #10-24 x ½ SKT HD SCREW 6-19 x 7 /16 PAN HD SCREW ¼-20 x 5 /8 BTN SKT SCREW x BOLT ¼-20 x ½ BOLT 3 /8-16 x 1 RDHD SQNK BOLT 5 /16- x ¾ RDHD SQNK NUT ¼-20 HEX NYLOC NUT 5 /16- FLANGE NYLOC NUT 3 /8-16 HEX FLG NYLOC WASHER ¼ ITLW NOT SHOWN HARNESS, WIRING 11

12 BRAKE / LIFT

13 BRAKE / LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ASSY, SHAFT w/ NUTS, E-RINGS LINK, BRAKE LT LINK, BRAKE RT ASSY, LIFT HANDLE SPACER BRACKET, BELLCRANK ASSY, CENTERING LNK GRIP, HANDLE SPRING SPRING PIN ½ CLEVIS CLIP CLIP PUSHROD NUT, PLASTIC BELLCRANK RT BELLCRANK LT SCREW ¼-20 x 5 /8 THD ROLL SCREW ¼-20 x 2¼ THD ROLL 13

14 HYDRAULIC PUMP - MOTOR

15 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION EZT, LT EZT, RT ROD, EZT BRAKE LT ROD, EZT BRAKE RT BELT, EZT ROD, BYPASS LT ROD, BYPASS RT SPRING, BYPASS SPRING, BRAKE ROD COG, BRAKE DISC ASSY, BRAKE ARM ASSY, HUB w/ NUTS BLADE, FAN SPACER TUBE SUPPORT, EZT FRT MOUNT, EZT RR BLK CLIP CLIP PIN, CLEVIS BOLT 5 /16- x 2¾ BOLT 5 /16- x ¾ BOLT 5 /16- x 2¼ BOLT 3 /8-16 x 2½ NUT 5 /16- HEX NYLOC NUT ¼-20 HEX NYLOC WASHER 5 /16 SAE FLT WASHER 3 /8 SPLT LCK WASHER 3 /8 SAE FLT WASHER ¼ SAE FLT 15

16 WHEELS AND TIRES

17 WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ASSY, WHEEL REAR x ASSY, CASTER TIRE 11 x YOKE, ORG VALVE STEM SPACER BEARING, FLANGED ZERK 3 /16 DRIVE PLUG, CASTER SPRING, CASTER BUSHING, CASTER CAP, GREASE BOLT ½-13 x 7½ RD HD SQNK BOLT 5 /16- x 1 w/ NYLON NUT ½ HEX CNTRLK NUT ½ LUG WASHER WASHER ½ FLT 17

18 MOWER DECK / CUTTING DECK

19 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK BLADE, BAGGING BELT PULLEY, IDLER PULLEY, IDLER LH PULLEY, MANDREL ARM, CLUTCH BLK ARM, SUSPENSION BLK COVER, BELT ORG ASSY, DEFLECTOR KEEPER, BELT LINK FRT PORT, WASHOUT ROD, HINGE ROD, NOSE ROLLER BRACKET, HINGE ORG ROLLER, NOSE BUSHING, PIVOT STUD w/ ANTI- ROTATE MANDREL BEARING, BALL MANDREL SHAFT, MANDREL SPRING, DEFLECTOR SPRING, DRIVE PIN 5 /16 COTTER PUSHNUT EYEBOLT 5 /16 x 3½ BOLT 3 /8-16 x 2½ RD HD SQNK BOLT, SHOULDER BOLT/WASHER 7 / SCREW 7 /16-14 x 2 HEX WSH HD SCREW 5 /16- x 1 THD ROLL SCREW ¼-20 x 5 /8 THD ROLL SCREW #10-32 FLANGE NUT 5 /16- HEX WHIZ LK NUT 5 /16- HEX FLG NYLOC NUT 7 /16-20 HEX NYLOC NUT 9 /16 TOP CNTR LK NUT 3 /8-16 CROWN LK NUT 7 /16-20 HEX JAM NUT 7 /16-20 LIFT LINK NUT 3 /8-16 FLG LK NUT 5 /16- HEX FLG LK WASHER FLAT HARDENED WASHER, SPACER 19

20 SEAT

21 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT PAN, SEAT PLATE, LIFT SUPPORT PLATE, DECK LIFT SUPPORT, SEAT ORG SUPPORT, SEAT RR BLK SPRING, LATCH SPRING, SEAT SWITCH, SEAT HANDLE, SLIDE LEG, SUPPORT GROMMET, BUMPER RETAINER, U TYPE BOLT 5 /16- x ¾ RD HD SQNK BOLT 5 /16- x 2½ RD HD SQNK BOLT 3 /8-16 x 1¼ BOLT 3 /8-16 x 5 / BOLT 5 /16- SHOULDER SCREW 5 /16- x ¾ THD FRM SCREW 5 /16- x 5 /8 WSH HD NUT 5 /16- HEX FLG NYLOC NUT 3 /8-16 HEX FLG NYLOC WASHER 3 /8 SPECIAL WASHER 3 /8 STD FLT 21

22 DECALS

23 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, STEER / BRAKE LT DECAL, STEER / BRAKE RT DECAL, Z 242F DECAL, BATTERY WARNING DECAL, CROWN DECAL, DO NOT TOW DECAL, EXIT MOWER DECAL, SERVICE DECAL, SAFETY WARNINGS DECAL, RESPONSIBILITY DECAL, START DECAL, DEFLECTOR DECAL, NO STEP DECAL, BELT ROUTING DECAL, HUSQVARNA PAD, ABRASIVE 23

24 Rev A