Parts Manual RAM 44 / RAM 50 / RAM MAG 44 / RAM MAG 50 / RAM MAG 50 / RAM MAG 44 / RAM

Transcription

1 Parts Manual RAM 44 / RAM 50 / RAM MAG 44 / RAM MAG 50 / RAM MAG 50 / RAM MAG 44 / RAM MAG 50 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

2 008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.

3 CONTENTS CHASSIS / FRAME... 4 ENGINE... 6 BRIGGS & STRATTON... 6 HONDA... 8 KAWASAKI KOHLER... 1 STEERING & PARK BRAKE HYDRAULIC PUMP / MOTOR MOWER LIFT / DECK LIFT INCH CUTTING DECK INCH CUTTING DECK... CONTROLS... 4 MODELS , MODELS , , , , SEAT... 8 MODELS , MODELS , , , , CASTERS... 3 DECALS MODELS , MODELS , , , , NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

4 CHASSIS / FRAME REF DIXON

5 CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FRAME W/DECALS, before Serial no. 0749xxxxx FRAME W/DECALS, after Serial no. 0749xxxxx ZERK BATTERY, DRY TANK STUD SPRING, FUEL TANK GROMMET, RUBBER GROMMET BATTERY HOLD DOWN NUT ¼, PUSH BOLT, ¼ x 7½, SPEC PUSH MOUNT WIRE CLIP BATTERY TRAY BEARING, FLANGED PLUG, CASTER FUEL CAP, ANTISPLASH TANK, FUEL, LEFT HCS, 5 /16-18 x ¼ GUARD, REAR FOOT PLATE W/DECALS STRAP, REAR SPRING CAP SEAT SPRING VALVE, FUEL HCS, 5 /16-18 x ¾ HCS, 5 /16-18 x ¾ HCS, 5 /16-18 x RHSNB, 5 /16-18 x ¾ NUT, 5 /16-18, WHIZLK HCS, ½ -13 x WASHER, 5 / NUT, 5 /16-18, NYLOC PANEL, LIGHT DELETE, MODELS , PLATE LIGHT MODELS , , , , LIGHT, MODELS , , , , SCREW, #10-4 x 3 /8, SKT HD STRAP, EXT MODELS , BUSHING, CASTER NOT SHOWN BATTERY CABLE, NEG MAIN WIRE HARNESS Units produced before Serial No MAIN WIRE HARNESS Units produced after Serial No DIXON - 5

6 ENGINE BRIGGS & STRATTON DIXON

7 ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SOLENOID INSULATOR, BATTERY NUT, ¼ -0, THIN NYLOC RHSNB, ¼ -0 x CLUTCH WASHER OIL DRAIN FITTING PULLEY FUEL LINE, 4" FUEL LINE, 5" RHSSNB, ¼ -0 x 5 / CLUTCH CLUTCH TIE DOWN MUFFLER CLAMP, HOSE NUT, ¼ -0, NYLOC WASHER, ¼ WASHER, 7 / HCS, 7 /16-0 x SPACER, ENGINE PULLEY SCREW, ¼ -0 x 5 /8, THDRLL WIRE TIE HCS, 5 /16-18 X 1½ NUT, 5 /16-18, NYLOC NOT SHOWN CABLE, POSITIVE PIGTAIL GROUND WIRE WIRE TIE HARNESS, ADAPTOR DIXON - 7

8 ENGINE HONDA DIXON

9 ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SCREW, ¼ -0 x 5 /8, THDRLL INSULATOR, BATTERY NUT, ¼ -0, THIN NYLOC RHSNB, ¼ -0 x CLUTCH WASHER OIL DRAIN ADAPTER PULLEY FUEL LINE, 4" FUEL LINE, 30" CLUTCH HONDA PIGTAIL SPACER, ENGINE PULLEY MUFFLER CLAMP, HOSE NUT, ¼ -0, NYLOC WASHER, ¼ WASHER, 7 / HCS, 7 /16-0 x TIE DOWN, CLUTCH HCS, ¼ -0 x WASHER, ¼ HCS, 5 /16-18 X 1¾ NUT, 5 /16-18, NYLOC WASHER, 5 /16 NOT SHOWN CABLE, POSITIVE GROUND WIRE WIRE TIE HARNESS, ADAPTOR DIXON - 9

10 ENGINE KAWASAKI DIXON

11 ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SOLENOID INSULATOR, BATTERY OIL DRAIN EXTENSION O-RING RHSNB, ¼ -0 x CLUTCH WASHER PULLEY FUEL LINE, 4" FUEL LINE, 5" RHSSNB, ¼ -0 x 5 / CLUTCH CLUTCH TIE-DOWN CLAMP, HOSE NUT, ¼ -0, NYLOC WASHER, ¼ WASHER, 7 / HCS, 7 /16-0 x SPACER, ENGINE PULLEY SCREW, ¼ -0 x 5 /8, THD RLL HCS, 5 /16-18 x 1½ NUT, 5 /16-18, NYLOC WIRE TIE NOT SHOWN CABLE, POSITIVE MUFFLER PIGTAIL, KAWASAKI GROUND WIRE HARNESS, ADAPTOR GASKET, EXHAUST DIXON - 11

12 ENGINE KOHLER DIXON

13 ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SOLENOID INSULATOR, BATTERY BOLT, 3 /8-16 X 1, THREAD FORMING RHSNB, ¼ -0 x CLUTCH WASHER OIL DRAIN FITTING PULLEY FUEL LINE, 35" FUEL LINE, 5" RHSSNB, ¼ -0 X 5 / CLUTCH CLUTCH TIE DOWN MUFFLER CLAMP, HOSE NUT, ¼ -0, NYLOC WASHER, ¼ WASHER, 7 / HCS, 7 /16-0 x 1½ KEY SCRW, ¼ -0 x 5 /8 THDROLL CABLE, POSITIVE NOT SHOWN PIGTAIL, KOHLER GROUND WIRE WIRE TIE DIXON - 13

14 STEERING & PARK BRAKE DIXON

15 STEERING & PARK BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SWITCH, INTERLOCK BUSHING LOCKWASHER, 3 / DAMPENER BUSHING, PLASTIC DAMPENER BRACKET PIVOT SHAFT BRAKE SHAFT LINKAGE BATTERY TRAY BRAKE LEVER LEVER, DRIVE, RIGHT LEVER, DRIVE, LEFT GRIP GRIP, ADJUSTMENT LEVER NUT, 3 /8-16, NYLOC PIN HAIR RHSNB, 5 /16-18 x ¾ WASHER, 3 / NUT, 5 /16-18, WHIZLK HCS, 3 /8-16 x 1½ HCS, 5 /16-18 x 1¼ HCS, 3 /8-16 x ¼ HCS, 3 /8-16 x 1½ WASHER, 5 / NUT, 5 /16-18, NYLOC SCREW, #10-4 x 5 /8, WASH CONTROL, RIGHT CONTROL ARM END PLUG, 1 5 /16" ZERK RIVET, NYLON PUSH-IN NUT ¼-0 HEX NYLOC Units produced after Serial No HCS ¼-0 x ½ Units produced after Serial No BRACKET, BRAKE SWITCH Units produced after Serial No SWITCH, BRAKE (3-POLE) Units produced after Serial No NOT SHOWN CONTROL, LEFT SWITCH Units produced before Serial No DIXON - 15

16 HYDRAULIC PUMP / MOTOR TORQUE TO 19 FT./LBS. 8 TORQUE TO 19 FT./LBS DIXON

17 HYDRAULIC PUMP / MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT, ½ -0, LUG HCS, 5 /16-18 x ¾ SPRING SPRING EXTENSION BELT, PUMP NUT, ¼ RHSNB, ¼ -0 x PULLEY, IDLER NUT, 5 /16, NYLOC SPINDLE, IDLER NUT, ½ -13, NYLOC HCS, ½ -13 x ¾ HCS, 3 / IDLER ARM HEAVY WASHER WASHER, 5 / BRAKE SWIVEL BRAKE LINKAGE ZT800, RT MODELS , , , , ZT800, RT, NOT CHARGED MODELS , ZT800, LT MODELS , , , , ZT800, LT, NOT CHARGED MODELS , EXPANSION TANK W/CAP CAP BYPASS LINKAGE CROSS SUPPORT IDLER PULLEY PLATE SWIVEL, ¼ SPACER HCS, 5 /16-18 x ¼ NUT, ¼ -0, NYLOC NUT, 3 /8-16, NYLOC PIN, HAIR,.073 x 1 7 / WASHER, 3 / WASHER, 5 /16, SAE RHSNB, 5 /16-18 x ¾ HCS, 3 /8-16 x NUT, 3 /8-16, WHIZLK HCS, 3 /8-16 x 1½ NUT, 5 /16-18, NYLOC OIL FILTER DRIVE LINKAGE NUT, 5 / NUT, 5 /16-4, LH ROD END, LEFT ROD END, RIGHT HOSE KIT TAB, SPRING SPRING TIRE, COMPLETE, MODELS , , after serial no. 0805xxxxx TIRE, COMPLETE, MODELS , , , after serial no. 0749xxxxx TIRE MODELS , , after serial no. 0805xxxxx TIRE MODELS , , , after serial no. 0749xxxxx RIM VALVE STEM DIXON - 17

18 MOWER LIFT / DECK LIFT DIXON

19 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HCS, 5 /16-18 x ¾ BUSHING PIN LIFT, ½ x, W/RING REINFORCEMENT BAR BLOCK, PILLOW CROSS LINK STRUT LINKAGE LIFT SHAFT, REAR LIFT SHAFT, FRONT PLATE, HEIGHT, OUTER SPACER PEDAL, FOOT FOOT PAD NUT, 3 /8-16, NYLOC WASHER, 5 /8, SAE PIN HAIR, 1 /8 x ½ WASHER, ½, SAE WASHER, 3 / HCS, 3 /8-16 x ½ PIN COTTER, 5 /3 x 1¼ HCS, 3 /8-16 x ¼ NUT, 5 /16-18, NYLOC DIXON - 19

20 44 INCH CUTTING DECK DIXON

21 44 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PIN COTTER, 1 /8 x ¾ DECAL, WARNING SWIVEL L BOLT, S L BOLT, L DECK W/DECALS IDLER SPACER IDLER ARM V-BELT PULLEY, IDLER COTTER PIN, 1 /8 x ¾ RHSNB, 3 /8-16 x ¾ WASHER, ½ HH BOLT, ½ -13 x NUT, ½ -13, THIN NYLOC SCREW, #1-14 x ¾, TAP NUT, 5 /16-18, FLANGE L DEFLECTOR SPRING HHB, ½ -13 x ½ DEFLECTOR PIN DEFLECTOR BRACKET DEFLECTOR MOUNT BRCKT TRASH GUARD IDLER PULLEY BLADE BOLT SPINDLE BLADE, HI LIFT SPRING, DECK BELT EYE BOLT, 4½ BAFFLE HINGE DEFLECTOR PULLEY GUARD PULLEY GUARD BOLT, 3 /8 x BLOW-BY BAFFLE BUSHING ROLLER NUT, ¼ -0, NYLOC NUT, 3 /8-16, NYLOC NUT, 7 / WASHER, 5 /16, SAE WASHER, ½, SAE RHSNB, 5 /16-18 x ¾ WASHER, 3 / HCS, ¼ -0 x ¾ NUT, 5 /16-18, NYLOC HUB PULLEY SPACER HHB, ½ -0 x 1¼ WASHER, ½ GREASE ZERK OUTER SHAFT KEY BEARING SPACER PULLEY SHAFT, SHORT DECK HUB TRASH GUARD HHB, 3 /8-16 x 1½ NUT, ¼ HCS, ¼ -0 x DECAL, EURO SEVERING DECAL, DECAL, BELT ROUTING DECAL, DANGER DIXON - 1

22 - DIXON - DIXON 50 INCH CUTTING DECK

23 50 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION RHSNB, 5 /16-18 x PIN COTTER, 1 /8 x WASHER, ½ IDLER PULLEY SWIVEL L BOLT, S L BOLT, L SPACER, IDLER DECK W/DECALS SPINDLE PULLEY GUARD, RIGHT PULLEY GUARD, LEFT V-BELT PULLEY, IDLER COTTER PIN, 1 /8 x ¾ RHSNB, 3 /8-16 x ¾ WASHER, ½ NUT, ½ -13, NYLOC EYE BOLT, 5 /16 x 3½ BOLT, ½ -13 x NUT, ½ -13, THIN NYLOC SCREW, #1-14 x ¾, TAP NUT, 5 /16-18, FLANGE SPRING, TORSION HHB, ½ -13 x ½ DEFLECTOR PIN BAFFLE DEFLECTOR BRACKET DEFLECTOR MOUNT BRCKT HCS, ½ -13 x IDLER SPACER HHB, ½ -13 x 1¾ IDLER PULLEY TRASH GUARD BLADE BOLT BLADE, HIGH LIFT DECAL, 50" DECK SPRING, DECK BELT HINGE DEFLECTOR GAUGE WHEEL BOLT, 3 /8 x BLOW-BY BAFFLE BRACKET IDLER ARM BUSHING ROLLER NUT, ¼ -0, NYLOC NUT, ¾ -16, NYLOC NUT, 7 / WASHER, 5 /16, SAE WASHER, ½, SAE NUT, ½ RHSNB, 5 /16-18 x ¾ WASHER, 3 / HCS, ¼ -0 x ¾ NUT, 5 /16-18, NYLOC DECK HUB BEARING SPACER PULLEY, METRIC SHAFT SHORT TRASH GUARD HUB PULLEY SPACER WASHER, ½ ZERK, 3 / KEY, OUTER SHAFT HHB, 3 /8-16 x 1½ HHBLT, ½ -0 x 1¼ DECAL, EURO SEVERING DECAL, BELT ROUTING DECAL, WARNING NUT, 5 /16-18, WHIZLK DECAL, DANGER DIXON - 3

24 CONTROLS MODELS , DIXON

25 CONTROLS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SWITCH IGNITION SWITCH HOUR METER TANK, CONTROLS, RIGHT CONTROL PANEL PANEL, LIGHT DELETE SCREW, #10-4 x 3 / CABLE, THROTTLE CHOKE CABLE NUT, #10-4, NYLOC SCREW, #10-4 x ½ DECAL, CONTROL DIXON - 5

26 CONTROLS MODELS , , , , DIXON

27 CONTROLS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SWITCH IGNITION SWITCH HOUR METER TANK, CONTROLS, RIGHT PLATE, LIGHT SCREW, #10-4 x 3 / CABLE, THROTTLE HEADLIGHT CHOKE CABLE NUT, #10-4, NYLOC SCREW, #10-4 x ½ CONTROL PANEL DECAL, CONTROL NOT SHOWN PIGTAIL HEADLIGHT WIRE TIE PLASTIC TIE DIXON - 7

28 SEAT MODELS , DIXON

29 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PAN, SEAT WASHER, 5 / LOCKWASHER, 5 / NUT, 3 /8-16, NYLOC HCS, 3 /8-16 x ¾ NUT, 5 /16-18, NYLOC SEAT ASSEMBLY HCS, 5 /16-18 x ARM, PROP, SEAT SEAT SWITCH Units produced after Serial No SEAT SWITCH Units produced before Serial No SCREW, ¼ -0 x ¾, GR NOT SHOWN SEAT SLIDE SET DIXON - 9

30 SEAT MODELS , , , , DIXON

31 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PAN, SEAT WASHER, 5 / LOCKWASHER, 5 / NUT, 3 /8-16, NYLOC HCS, 3 /8-16 x ¾ NUT, 5 /16-18, NYLOC SEAT ASSEMBLY ARM, PROP, SEAT HCS, 5 /16-18 x SEAT SWITCH Units produced after Serial No SEAT SWITCH Units produced before Serial No SCREW, ¼ -0 x ¾, GR NOT SHOWN SEAT SLIDE SET DIXON - 31

32 CASTERS DIXON

33 CASTERS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION RHSNB ½ -13 x 6½ CASTER YOKE NUT, ½ -13, NYLOC CASTER TIRE, COMPLETE TIRE, 4 PLY, VALVE STEM RIM ZERK BEARING, FLANGED SPACER ZERK BEARING, FLANGED PLUG, CASTER HCS, 5 /16-18 x GREASE CAP SPRING, CASTER WASHER, BUSHING, CASTER SPACER, 5 /16 NOT SHOWN ROLLER BEARING, 3¼ DIXON - 33

34 DECALS MODELS , DIXON

35 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, PROP DECAL, MOTION CONTROL DECAL, EURO DANGER BLT DECAL, EURO BATT WARN DECAL, WARNING DECAL, DO NOT TOW DECAL, WARNING DECAL, HEIGHT DECAL, RAM DECAL, ZRT DECAL, HYDRO GEAR DECAL, FLAG DECAL, ENGINE, B & S NOT SHOWN DECAL, DANGER DIXON - 35

36 DECALS MODELS , , , , DIXON

37 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, PROP DECAL, MOTION CONTROL DECAL, DANGER BELT DECAL, BATTERY WARNING DECAL, WARNING DECAL, DO NOT TOW DECAL, WARNING DECAL, HEIGHT DECAL, RAM MAG DECAL, HYDRO GEAR DECAL, FLAG DECAL, PRO ZTR DECAL, ENGINE, KOHLER DECAL, ENGINE, KAWASAKI NOT SHOWN DECAL, DANGER DIXON - 37

38 38 - DIXON

39 DIXON - 39

40 P/N R03 07//08