BLACK BEAR ZTR. Parts Manual. English

Transcription

1 BLACK BEAR ZTR Parts Manual KOHLER / 9999 KAWASAKI / KOHLER / 9999 KOHLER / 9999 KAWASAKI / 9999 KAWASAKI / KAWASAKI / Please read the operator s manual carefully and make sure you understand the instructions before using the machine. English

2 2007 Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A.

3 CONTENTS CHASSIS / MAINFRAME... KAWASAKI HP... KOHLER HP... KAWASAKI 7 HP AND 9 HP... 0 STEERING... 2 PARKING BRAKE... HYDRAULIC PUMP-MOTOR... MOWER LIFT / DECK LIFT... " DECK " DECK CONTROLS... 2 FUEL SYSTEM... 2 SEAT... 2 CASTERS... 0 ELECTRICAL... 2 DRIVE... DECALS... NOTE: ALL FASTENERS ARE GRADE UNLESS OTHERWISE SPECIFIED.

4 CHASSIS / MAINFRAME 29 7

5 CHASSIS / MAINFRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION / FLAT WASH TYPE A /- HEX NUT W/NYLOC GREASE ZERK U NUT, ¼ /- HEX FLANGE NUT CLIP NUT / HEADLIGHT BEZEL BHSS /- X DECAL, PARKER FRAME WLDMNT CHANNEL SEAT MNT FRONT PANEL FLOOR PLATE CHANNEL, HYDRO MNT MOUNT, SWITCH SPACER, FRAME TRAILING ARM WELD FENDER SUPPORT TANK SUPPORT REAR GUARD ¼-20 X ¾ WING SCREW GREASE ZERK - ¼ HEADLIGHT BRACKET, HEADLIGHT TANK W/ FILTER, CAP HITCH BRAKE SWITCH /-2 X -¾ HHB GR /- X ¾ HHB GR HEX NUT W/NYLOC / FLAT WASHER /- X ¾ GR ZD / FLAT WASHER /- HEX NUT W/NYLOC OIL FILTER CAP

6 ENGINE KAWASAKI HP

7 ENGINE KAWASAKI HP ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /-20 X 2¾ HHB GR KEY ¼ X WASHER. X.7 X MUFFLER, KAWASAKI CLUTCH STOP OIL DRAIN HUB BEARING SPACER ADAPTER, OIL DRAIN CLUTCH DRIVE PULLEY-ENGINE /- X ½ HHB GR /- X 2 HHB GR /- HEX NUT W/NYLOC /- X GR ZD /- HEX NUT W/NYLOC 7

8 ENGINE KOHLER HP

9 ENGINE KOHLER HP ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION RELAY /-20 X 2¾ HHB KEY ¼ X WASHER. X.7 X ¼-20 X ½ SCREW MUFFLER CLUTCH STOP OIL DRAIN HUB BEARING SPACER CLUTCH DRIVE PULLEY-ENGINE M X ¼ X 20MM HEX BOLT /- HEX NUT W/NYLOC /- X 9

10 ENGINE KAWASAKI 7 HP AND 9 HP 2 7 0

11 ENGINE KAWASAKI 7 HP AND 9 HP ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BOLT, 7 / -20 X 2¾ KEY, ¼ X WASHER, 7 / OIL DRAIN HUB, BEARING-SPACER ADAPTOR, OIL DRAIN CLUTCH DRIVE PULLEY, ENGINE

12 2 STEERING

13 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ½- X 2¾ HHB GR SPRT, STEER CNTRL RH /- X 2½ HHB GR SPRT, STEER CNTRL LH /- HEX NUT W/NYLOC GRIP /-2 HEX JAM NUT LEVER, PLATED LH / FLAT WASH TYPE A LEVER, PLATED RH /-2 HEX JAM NUT LH BUSHING ½ ID X ¾ OD WASHER,.2ID X LEVER, UPPER ½- HEX NUT W/NYLOC DAMPER, DUAL ACTION /- HEX NUT W/NYLOC BELLEVILLE WASHER, / GREASE ZERK /-X½ HHB GR U NUT, ¼ PAN HD SCR,0-2 X / /- HEX FLANGE NUT HEX NUT W/NYLOC CLIP NUT / /- HEX NUT ROD END - RH /- X HHB DECK SWITCH ½ FLAT WASH NARROW ROD END COUPLER /- X ¾ ZD ROD END - LH ¼-20 X ¾ HHB ROD /- HEX NUT W/NYLOC PLATED PIVOT, RH ¼-20 X ¾ HHB PLATED PIVOT, LH ¼-20 HEX JAM NUT MNT, DAMPNER

14 PARKING BRAKE

15 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /- X GR ZD WLDMT, BRAKE PIVOT /- HEX JAM NUT BRAKE LINK, DRILLED /- HEX NUT W/ NYLOC BRAKE HANDLE DRILLED ROLL PIN, / X ¼ BRACKET, TANK MNT, LH /- HEX FLANGE NUT BRACKET, TANK MNT, RH HAIR PIN COTTER E-RING 7 / SPRING GREASE ZERK-¼ SHAFT, BRAKE GRIP, BRAKE HANDLE SWIVEL, BRAKE /- X ¼ HHB GR ROD, BRAKE LH /- HEX NUT W/NYLOC ROD, BRAKE RH /- X ¾ GR ZD WLDMT, BRAKE SHOE LH /- HEX FLANGE NUT WLDMT, BRAKE SHOE RH /- HEX NUT W/NYLOC

16 HYDRAULIC PUMP-MOTOR

17 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION IDLER PULLEY WASHER. X.7 X ½- HEX NUT W/NYLOC BUSHING TUBE HYD LH-A TUBE HYD LH-B TUBE HYD RH-A TUBE HYD RH-B T-ASM HYD SUCTION T-ASM HYD CASE DRAIN WLDT, BELT TENSIONER V-BELT SPRING /- X HHB GR ½- X ¾ HHB GR FITTING HYDRAULIC FITTING HYDRAULIC FITTING HYDRAULIC SPRING MOUNT ADAPTER-MALE 9 / / INT EXT L-WASHER /- HEX NUT W/NYLOC / FLAT WASHER /- X HHB PUMP, LH PUMP, RH 7

18 MOWER LIFT / DECK LIFT

19 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /- HEX JAM NUT ½- X ¼ HHB GR BLADE ADAPTOR HAIR PIN COTTER / STD FLAT WASHER ½-20 HEX JAM NUT / X.0 WASHER ½- HEX NUT W/NYLOC ½-20 HEX JAM NUT LH SPACER WLDT, LIFT ARM, LH WLDT, LIFT ARM, RH LINK, LIFT HANDLE E-RING 7 / OUTER QUADRANT LIFT HANDLE WELDMENT LIFT LATCH FOOT PEDAL /- X ½ FLG HHB GR CLEVIS PIN SPACER HAIR PIN COTTER GRIP, BRAKE HANDLE FEMALE CLEVIS RH FEMALE CLEVIS LH LIFT SPRING CHAIN WASHER,. X ¼ TIE BAR CLEVIS PIN ½ X ½ /- X ¾ HHB GR /- X ½ HHB GR /- HEX NUT W/NYLOC / FLAT WASHER ½ FLAT WSHER NARROW /- HEX FLANGE NUT ½- X HHB /- HEX NUT W/NYLOC 9

20 " DECK

21 " DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ½- X 2½ HHB GR ½ FLAT WASHER HINGE, DEFLECTOR DEFLECTOR BUSHING ½ ID X ¾OD IDLER PULLEY EYEBOLT / X ½ ½- HEX NUT W/NYLOC ¼-20 X ½ SCREW STUD ½- X DECAL, DANGER DECAL - DANGER H.D. PULLEY SPACER TUBE-. X.7 X DEFLECTOR PIN BELT GUARD DECAL, FUSION DECK ASSEM W/DECALS V-BELT BLADE WASHER PULLEY GUARD, IDLER WELDMENT DECAL, DEFLECTOR MNT WLDMT SPINDLE ASSEMBLY " HI-LIFT BLADE DECAL - BELT ROUTING HAIR PIN COTTER SPRING, DECK BELT /- X.0 HHB GR BUSHING ROLLER, -¾ /- HEX NUT W/NYLOC / FLAT WASHER ½ FLAT WASHER NARROW /- X ¾ GR ZD / FLAT WASHER /- HEX NUT W/NYLOC HHB ½- X 2½ ½- HEX NUT W/NYLOC /- X 2¼ HHB GR 2

22 22 " DECK

23 " DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ½- HEX NUT W/NYLOC /- X 2¼ HHB GR ½- X 2¼ HHB GR HI-LIFT FUSION ½- X 2½ HHB GR IDLER WELDMENT ½- X HHB GR DECAL, ½ FLAT WASHER BELT HINGE, DEFLECTOR SPINDLE ASSEMBLY DEFLECTOR DEFLECTOR MNT WLDMT BUSHING ½ID X ¾OD PULLEY GUARD, IDLER PULLEY SPACER EYEBOLT / X ½ IDLER PULLEY ½- HEX NUT W/NYLOC HAIR PIN COTTER ¼-20 X ½ SCREW SPRING, DECK BELT DECAL, DANGER GAUGE WHEEL DECAL - DANGER DECAL - BELT ROUTING H.D. PULLEY SPACER / FLAT WASHER DEFLECTOR PIN ½ FLAT WASHER NARROW BELT GUARD ½- HEX NUT DECAL, FUSION /- X ¾ GR ZD DECK ASSEM W / DECALS /- HEX NUT W/NYLOC BLADE WASHER 2

24 CONTROLS

25 CONTROLS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOUR METER BACKING PLATE ¼-20X½ SCREW CIRCUIT BREAKER FENDER CONTROL PANEL CONTROL PANEL MODELS: , DECAL,CONTROL PANEL DECAL, CONTROL PANEL MODELS: , THROTTLE CABLE IGNITION SWITCH IGNITION SWITCH KEY CLUTCH SWITCH /- X ¾ HHB GR PAN HD SCR #0-2 X / HEX NUT W/NYLOC / FLAT WASHER CHOKE CABLE, MODELS: ,

26 FUEL SYSTEM

27 FUEL SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CAP, FUEL FUEL TANK FUEL LINE CLAMP FUEL VALVE HOSE ¼ X /- X ¾ HHB GR HOSE ¼ X / FLAT WASHER 27

28 SEAT

29 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /- X.00 HHB W/NY /- X.0 HHB W/NY NYLON WASHER BOTTOM BRACKET - LH BOTTOM BRACKET - RH SEAT BACK BRACKET - LH SEAT BACK BRACKET - RH ARM REST BRACKET - LH ARM REST BRACKET - RH ARM REST SEAT BACK SEAT SLIDE (SET) WASHER, ¼ FLAT SAE ZD WASHER / SAE FLAT ZD RRSNB /- X HCS ¼-20 X ¾ NUT /- HEX NYLOC ZD /- HEX FLANGE NUT SPACER SEAT PLATE CLIP ISO MOUNT ½ X ¾ /- X ¾ HHB GR / FLAT WASHER /- HEX NUT W/NYLOK SEAT SWITCH WASHER / SLW ZD 29

30 CASTERS

31 CASTERS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /- X HHB W/NY GR WASHER,.02 ID X. OD CASTER SPRING CASTER PLUG BEARING CASTER WLDT CASTER BUSHING BEARING DUST CAP BEARING - ECC LOCK CASTER WHEEL & TIRE TUBE ½- HEX NUT W/NYLOC ½- X ½ CAR BOLT(SAE) RIM TIRE ZERK NOT SHOWN: VALVE STEM

32 ELECTRICAL

33 ELECTRICAL ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TIE DOWN W/INSULATOR SOLENOID/STARTER CBL SOLENOID NOT SHOWN: WIRE LOOM ADAPTER, WIRE LOOM TERMINAL COVER-SM MODELS: 9999, V BATTERY ADAPTER, WIRE LOOM TERMINAL COVER MODELS: 9999, BATTERY CABLE ¼-20 HEX NUT W/NYLOC 9999, ADAPTER, WIRE LOOM MODELS: , ¼ INT L-WASHER / FLAT WASHER WIRE HARN, CHRG-N-HLD ¼-20 X.7 HHB GR

34 DRIVE

35 DRIVE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /- X ¼ GR ZN ½-20 UNF HEX LUGNUT ½- HEX NUT W/NYLOC ½- X 2½ HHB ½- X ¼ HHB BRAKE ROD KEY, / X / FLAT WASH TYPE A / ID X / OD WASHER COTTER PIN, /2 X LG /- HEX FLANGE NUT SPRING TIRE ASM 2 X CONTROL ARM, DRILLED MOUNT, MOTOR SET SCREW W/HEX HEAD SPRING MOTOR, PARKER SPRING MOUNT PULLEY M X X MM HEX BOLT /- X. SET SCREW /- HEX NUT W/NYLOC /-X HHB / FLAT WASHER /- X ¼ HHB /- HEX NUT W/NYLOC TIRE RIM, 2 X VALVE STEM WHEEL HUB ASM

36 DECALS 7 2

37 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, PARKER DECAL, KAWASAKI, MODELS: 9999, 99999, , DECAL, OPERATION DECAL, FLAG DECAL, BLACK BEAR DECAL, CONTROL PANEL, MODELS: 9999, 9999, 9999, 9999, DECAL, CONTROL PANEL, MODELS: , DECAL, CUT HEIGHT DECAL, LEVER 7

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40 Part No. 9 R0 (0//07)