When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: Engine

Transcription

1 Parts Manual LZ5 / LZ30 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine. English

2 D R O When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Illustration at left shown with engine removed. 0 N COMMERCE STREET TRICE NE 6830 U.S.A. MADE IN U.S.A. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. 00 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.

3 CONTENTS SECTION PAGE SECTION PAGE CHASSIS / FRAME... ENGINE PLATE... 6 KOHLER ENGINE... 6 KAWASAKI ENGINE... 8 STEERING... 0 IGNTION SYSTEM... PARKING BRAKE... HYDRAULIC PUMP-MOTOR... 6 WHEELS AND TIRES... 8 MOWER LIFT / DECK LIFT... 0 FUEL SYSTEM... SEAT... DEBRIS SHIELD... 6 DECALS... 8 PROTECTION FRAME SCHEMATIC... 3 NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

4 CHASSIS / FRAME

5 CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PULLEY KEY HCS 5 /6-8 x SPRING-FUEL TANK BELT-PUMP SPACER, STRUT FOOT PLATE PAD, ANTI-SKID RETAINER, 5 /6-8 U-TYPE SPACER-TANK SPRING GUARD, BLACK SKID PLATE STRAP, BLACK ARM, IDLER-W/BEARINGS PULLEY, IDLER HD BUSHING, IDLER FLANGE PIVOT BEARING WASHER, 3 /8 SPECIAL WASHER, 3 /8 SAE FLT NUT 3 /8-6 HEX NYLOC HCS 3 /8-6 x WASHER 3 /8 FLAT STD HCS 3 /8-6 x SHIELD, DUST NUT 3 /8-6 HEX WHIZLK HCS 3 /8-6 x ½ BLADE BOLT/WASHER HCS 3 /8-6 x NUT 5 /6-8 HEX CTRLK WASHER 5 /6 FLAT STE STD RHSNB 5 /6-8 x ¾ HCS 5 /6-8 x NUT 5 /6-8 HEX NYLOC ROLL PIN WASHER 5 /6 LOCK BUMPER GROMMET FUEL LINE CROSS SHAFT STRUT FRAME W/DECALS NOT SHOWN DECK STOP BOLT 3 /8-6 x THD FRM 5

6 ENGINE PLATE KOHLER ENGINE WHITE VIOLET RED WHITE VIOLET 9 6

7 ENGINE PLATE KOHLER ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT 5 /6-8 HEX NYLOC HCS 5 /6 x ¾ KEY PULLEY CLUTCH WASHER, /6 LOCK HCS /6 x ½ CLUTCH TIE DOWN WASHER, 5 /6 FLAT MUFFLER LOCK WASHER 5 / BRACKET MUFFLER HCS 5 /6-8 x OIL DRAIN HOSE HCS ¼-0 x ¾ CLAMP NUT ¼-0 CNTRLOCK OIL DRAIN FITTING PIGTAIL

8 ENGINE PLATE KAWASAKI ENGINE VIOLET WHITE WHITE VIOLET GRAY GRAY GRAY 9 8

9 ENGINE PLATE KAWASAKI ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT 5 /6-8 HEX NYLOC HCS 5 /6 x ¾ KEY PULLEY CLUTCH WASHER /6 LOCK HCS /6 x ½ CLUTCH TIE DOWN WASHER 5 /6 FLAT MUFFLER WASHER 5 /6 LOCK BRACKET MUFFLER HCS 5 /6-8 x OIL DRAIN HOSE HCS ¼-0 x ¾ CLAMP NUT ¼-0 CNTRLOCK GROUND WIRE PIGTAIL HCS ¼-0 x 5 / WASHER, ¼ INT TOOTH 9

10 STEERING

11 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT 5 /6-8 HEX NYLOC DAMPENER STUD, 0mm BALL CONTROL WLDMT LT CONTROL WLDMT RT E-RING 5 / E-RING ½ CONTROL SHAFT SPHERICAL ROD END LH SPHERICAL ROD END RH NUT 5 /6- HEX JAM LH NUT 5 /6- HEX BRACKET DAMPENER NUT ¾-6 HEX KNOB SPRING WASHER, 5 /6 FLAT BUSHING HCS 5 /6-8 x HCS 5 /6-8 x ¾ TPBLT NUT 5 /6-8 HEX RETAINER, 5 /6-8 U-TYPE NUT 5 /6-8 HEX CTRLK NUT 5 /6- NYLOC HCS 3 /8-6 x WASHER 3 /8 SPRING SWITCH-INTERLOCK P ARM, CONTROL SHAFT TAPPED PLATE NUT 3 /8-6 HEX NYLOC HCS 3 /8-6 x ¾ SCREW 0- x ZERK CONTROL-DRIVE, LT CONTROL- DRIVE, RT NUT 3 /8-6 HEX CTR LK HCS 3 /8-6 x WHIZLK

12 IGNTION SYSTEM

13 IGNITION SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CONSOLE SWITCH, PTO 0 AMP THROTTLE CABLE SCREW ¼-0 x 5 / WASHER, ¼ SPLIT LOCK NUT #0- HEX NYLOC HCS #0- x ½ IGNITION SWITCH HOUR METER KEY, IGNITION WASHER, ¼ FLAT SCREW #0- x /8 SLT HD HCS 5 /6-8 x ¾ NUT 5 /6-8 HEX NYLOC CABLE, NEGATIVE INSULATOR-BATTERY CHOKE CNTRL / LZ5 ONLY KNOB HOLD DOWN, BATTERY CABLE, POSITIVE / LZ CABLE, POSITIVE / LZ BUMPER WIRE CLIP PUSH-MOUNT SWITCH, BRAKE BATTERY, DRY HARNESS 3

14 PARKING BRAKE

15 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CALIPER, PARK BRAKE LINKAGE, BRAKE LINKAGE, REAR BRAKE NUT 3 /8- HEX CTRLK BRACKET L NUT 3 /8- HEX JAM WASHER, 3 /8 SAE FLT SPRING PLATE, BRAKE BELLCRANK, BRAKE ROLL PIN COTTER PIN NUT 3 /8-6 HEX JAM NYLOC HCS 3 /8-6 x SB 3 /8-6 x SKT HD BUSHING LEVER, BRAKE CROSS SHAFT GRIP, BRAKE HANDLE BUSHING RETAINER RING BUSHING, ¾ x 5

16 HYDRAULIC PUMP-MOTOR

17 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FILTER HEAD CAP HYDRO TANK FILTER OIL TANK FILTER BRACKET RETAINER ¼-0 U-TYPE TANK MOUNT WIRE CLIP PUSH-MOUNT TI5 WHEEL MOTOR PUMP 0cc W/FAN LEFT PUMP 0cc W/FAN RIGHT HCS 5 /6-8 x ¾ NUT ¼-0 HEX NYLOC WASHER, ¼ SPLIT LOCK NUT 3 /8-6 HEX CTR LK HCS ¼-0 x ¾ HCS 3 /8-6 x WHIZLK WASHER ¼ FLAT NUT 5 /6-8 HEX NYLOC FITTING STRAIGHT FITTING STRAIGHT FITTING STRAIGHT FITTING ELBOW FITTING ELBOW T ASSEM RETURN TANK HOSE T ASSEM SUPPLY CAP HYDRAULIC LINE HYDRAULIC LINE HYDRAULIC LINE HYDRAULIC LINE

18 WHEELS AND TIRES

19 WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TIRE ASSEM, RR 3 x TIRE RR RIM RR VALVE MOUNT WHEEL MOTOR WASHER, ½ SPLT LOCK NUT ½-3 HEX COTTER PIN LUG NUT ½ BUSHING, x GA HCS ½-3 x ¾ BOLT ½-3 x ¼ WHIZLK HCS 3 /8-6 x ¼ NUT ½-3 HEX NUT 3 /8-6 HEX NYLOC HCS 3 /8-6 x ¼ CAP GREASE BEARING-ROLLER NUT - SLOTTED JAM ZERK COTTER PIN SEAL HCS ½-3 x 9½ YOKE, CASTER SPACER, AXLE WHEEL ASSEM, CASTER NUT ½-3 HEX NYLOC ZERK RIM 9

20 0 MOWER LIFT / DECK LIFT

21 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PILLOW BLOCK LINK-CONNECTING ADJUSTMNT PLATE, OUTER ADJUSTMNT PLATE, INNER SPRING-EXTENTION COMBI DECK SPRING-EXTENTION TUNNEL DECK GRIP, VINYL SPRING, COMPRESSION FLANGE BUSHING HCS 5 /6 x ¾ EYEBOLT 5 /6 COMBI DECK EYEBOLT 5 /6 TUNNEL DECK CUSHION, HANDLE HITCH PIN HCS 3 /8 x ¾ PIN MOUNT UPPER PIN, LOCKING DECK LIFT SPACER SUPPORT PLATE E-RING, / LIFT LINKAGE LANYARD CLEVIS PIN 5 / E-RING, 5 / PIN, GROOVED LIFT LEVER LIFT SHAFT WLDMT REAR LIFT SHAFT WLDMT FRONT HCS ¼-0 x ¾ BUSHING NUT 3 /8-6 HEX NYLOC WASHER 5 /8 SAE PIN # HAIR NUT 5 /6 WHIZ COMBI DECK NUT 5 /6 WHIZ TUNNEL DECK HCS 3 /8 x ½ COTTER PIN NUT 5 /6-8 HEX NYLOC NUT ¼-0 CNTRLOCK BUSHING ZERK, LONG

22 FUEL SYSTEM

23 FUEL SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL-FUEL VALVE VALVE-FUEL TANK-FUEL RIGHT TANK-FUEL LEFT CLAMP-HOSE LINE, FUEL CAP, FUEL STUD LINE, FUEL LINE, FUEL 3

24 SEAT

25 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT NUT 5 /6-8 HEX NYLOC SEAT BELT-RETRACTABLE STUD PLATE MOUNT STANDOFF, SEAT PAN NUT ¼-0 HEX NYLOC RHSNB 5 /6-8 x ¾ PAN, SEAT LATCH, SEAT SB 5 /6-8 HEX HD GRIP, VINYL SPRING PIVOT SEAT PAN BOLT 5 /6-8 x ¾ THD FRM WIRE CLIP PUSH-MOUNT SEAT LANYARD HCS 3 /8-6 x WHIZLK WASHER 3 /8 FLAT STD NUT 3 /8-6 HEX NYLOC 5

26 DEBRIS SHIELD 5 3 6

27 DEBRIS SHIELD ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT ½-3 HEX NYLOC HCS ½-3 x 3¼ BOLT 5 /6-8 x ¾ THD FRM STRUT WELDMENT REAR REAR DEBRIS SHIELD

28 R N R N DECALS

29 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, HUSQ. 5" BLUE DECAL, DANGER DECAL, CONSOLE DECAL, HUSQ. SILVER DECAL, BATTERY WARNING DECAL, PROP DECAL, MOTION CONTROL DECAL, TRACKING DECAL, WARNING DECAL, HEIGHT DECAL, HEIGHT DECAL, SERVICE DECAL, OIL TANK DECAL, LZ DECAL, LZ30 NOT SHOWN DECAL, EXHAUST DECAL, 80 DVA, AUST DECAL, EMC, AUST 9

30 PROTECTION FRAME

31 PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TOP TUBE SIDE TUBE, RT SIDE TUBE, LT PIN ½ W/LANYARD NUT ½-3 CENTERLOCK HCS ½-3 x 3¼ KNOB W/STUD HCS ½-3 x 3

32 3 SCHEMATIC

33 SCHEMATIC 33

34

35

36 P/N R0 05/30/08