Parts Manual ZMKW 5222 / ZMKW 6124 /

Transcription

1 Parts Manual ZMKW 222 / ZMKW 6124 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

2 MODEL When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Illustration at left shown with engine removed. I.D. SERIAL NO 401 N COMMERCE STREET BEATRICE NE U.S.A. MADE IN U.S.A. Manufacturing Number Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. 200 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... 8 IGNITION SYSTEM ELECTRICAL PARKING BRAKE HYDRAULIC PUMP-MOTOR MOWER LIFT / DECK LIFT MOWING DECK " DECK " DECK SEAT DECALS PROTECTION FRAME NOTE: ALL FASTENERS ARE GRADE UNLESS OTHERWISE SPECIFIED.

4 4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FRAME w/ SAFETY DECALS GUARD, REAR PANEL, LT PANEL, RT PLATE, FLOOR w/ DECALS PLATE, FOOTREST SIDE, RT SIDE, LT VALVE BEARING, FLANGE RIM, CASTER TIRE GUARD, SKID TIRE, CASTER KNOB w/ STUD HCS /16-18 x WASHER /16 SAE FLAT NUT /16-18 FLANGE NYLOC BOLT, RD HD /16-18 x ¾ BOLT /16-18 x ¾ THD FRM RETAINER, U TYPE NUT 3 /8-16 HEX JAM NYLOC SCREW, HX FLG 3 /8-16 x 2¾ SCREW, HX FLG 3 /8-16 x 2½ GROMMET, BUMPER BOLT, RD HD /16-18 x HHFS /16-18 x 1¼ TPBLT ZERK ZERK WHEEL ASSM, 23 x.-12 MODEL ZMKW RIM TIRE WHEEL ASSM, 23 x MODEL ZMKW RIM TIRE YOKE, CASTER GREASE CAP SEAL BEARING SLOTTED JAM NUT 1" COTTER PIN 1/8 X SPACER, PIVOT NUT ½- HEX FLG NYLOC WASHER ½ FLAT ZD HCS ½- X ½ TIRE ASSM NUT, LUG CAGE BEARING 3¼

6 6 ENGINE PLATE Torque to 0 ft/lbs

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE PULLEY, V 1 1 /8 BORE PLATE, IDLER SUPPORT PIVOT, IDLER PULLEY, IDLER ARM, IDLER w/ BEARINGS CLUTCH, 200 FT-LB RETAINER, U TYPE WASHER, SPECIAL SPRING, PUMP SHIELD, DUST HHFS 3 /8-16 x NUT 3 /8-16 HEX FLG NYLOC HHFS /16-18 x ¾ NUT /16-18 HEX FLG NYLOC HCS /16-18 x RHSNB 3 /8-16 x 1¼ NUT 3 /8-16 HEX WHIZLK NUT 3 /8-16 HEX JAM NYLOC STOP, CLUTCH WASHER 3 /8 x ¾ HCS ½- x 3¼ MUFFLER WASHER ½ FLAT ZD RHSSNB /16-18 x NUT ½- HEX FLG NYLOC SOLENOID SCREW ¼-20 x 8 THD FRM BOLT, HEX 3 /8-16 x HOSE-DRAIN WASHER ½" BELLEVILLE PLUG-OIL SHIELD, DUST WASHER /16 SAE FLAT WASHER 3 /8 SPRING HCS 7 /16-20 x 2½ WASHER 7 /16 SLW KEY ¼ SQ x 1¼ BELT PULLEY, IDLER SECONDARY INSULATOR WASHER ¼ INT TOOTH LK PIVOT, BEARING RHSNB 3 /8-16 x 2¾ NUT ¼-20 HEX THIN ADAPTER, OIL DRAIN O-RING CLAMP FUEL LINE NOT SHOWN CABLE, POSITIVE KAWASAKI PIGTAIL 7

8 STEERING

9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER, DRIVE w/ GRIP RT LEVER, DRIVE w/ GRIP LT ROD END LH ROD END RH DAMPENER ASSY BLOCK, UPPER BLOCK, LOWER LEVER CONTROL w/ BSHING LEVER, MOTION BALL STUD SWITCH NC SPRING SCREW x /8 WSH HD WASHER /16 SAE FLAT NUT /16-18 HEX SCREW, HX FLG /16-18 x 3¾ PLATE, NEUTRAL STOP BOLT /16-18 x 1¾ TPBLT HHFS /16-18 x 1¼ TPBLT BOLT, HEX /16-18 x 1¾ BEARING, FLANGE WASHER.82, WAVE NUT /16-18 FLANGE NYLOC NUT /16-24 HEX ROD, MOTION CONTROL HHFS 3 /8-16 x NUT /16-24 HEX JAM LH NUT M8 x 1.2 HEX ROD END COUPLER, ROD END GRIP, LEVER

10 IGNITION SYSTEM

11 IGNITION SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FUEL TANK ASSY, RT SWITCH, PTO 10 AMP THROTTLE CONSOLE PLATE SWITCH, IGNITION CAP, FUEL DECAL, CONSOLE SUPPORT, TANK HOUR METER KEY, IGNITION FUEL TANK ASSY, LT FITTING, FUEL, LT FITTING, FUEL, RT SCREW #10-24 x 3 /8 SCK HD NUT #10-24 HEX NYLOC SCREW #10-24 x ¾ SCK HD PANEL HHFS /16-18 x 1¼ TPBLT WASHER /16 SAE FLAT SPRING STUD / NUT /16-18 FLANGE NYLOC TIE, PLASTIC HHFS /16-18 x 3¾ BOLT /16-18 x ¾ THD FRM MOUNT, TANK CAP, IGNITION SWITCH FUEL LINE VALVE, FUEL CLAMP, HOSE PLUG, TIMER FUEL LINE 3" TEE, FUEL LINE VALVE, CHECK FUEL LINE 2½" GROMMET KNOB, THROTTLE CHOKE 11

12 ELECTRICAL

13 ELECTRICAL ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BATTERY BATTERY HOLD DOWN BOLT ¼ x 7½ NUT ¼ PUSH, NYLON SWITCH, INTERLOCK SCREW #10-24 x /8 WSH HD SWITCH, BRAKE BOLT, /16-18 x ¾ NUT /16-18 FLANGE NYLOC PLATE w/ DECAL, BATTERY NOT SHOWN POSITIVE CABLE NEGATIVE CABLE MAIN HARNESS

14 PARKING BRAKE

15 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION NUT /16 HEX NYLOC BOLT /16 SHOLDER SPRING, RETURN BRACKET, RT BRACKET, LT RETAINER, U TYPE SPRING, ENGAGEMENT CABLE, BRAKE, SHORT CABLE, BRAKE, LONG NUT /16-18 FLANGE NYLOC WASHER.82 WAVE BOLT, RD HD 3 /8-16 x NUT 3/8-16 HEX FLG NYLOC NUT 3 /8-16 HEX JAM NYLOC HCS ¼-20 x 7 / BOLT, HEX 3 /8-16 x ARM, BRAKE MOUNT, BRAKE BUSHING, BRAKE ACTUATOR, SWITCH NUT /16-18 HEX WHIZLK LEVER, BRAKE BELLCRANK, BRAKE BOLT, HEX /16-18 x 2½ TPBLT NUT /16-18 HEX NYLOC BOLT, HEX /16-18 x BOLT, RD HD /16-18 x ¾ LINKAGE, BRAKE GRIP, BRAKE HANDLE BRACKET, BRAKE HHFS /16-18 x 3¾ WASHER ½ FLAT TIE, w/ CLIP NUT ¼-20 HEX NYLOC WASHER ¼ FLAT SAE 1

16 HYDRAULIC PUMP-MOTOR

17 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TRANS, ZT-3400, LT TRANS, ZT-3400, RT TUBE, SPACER, WASHER, 3 /8 SAE FLT HCS 3 /8-16 x 2½ GR BRACKET, TRANS, LT BRACKET, TRANS, RT LINKAGE, LEFT BYPASS LINKAGE, RIGHT BYPASS HHFS /16-18 x 2¼ NUT /16-18 HEX FLG NYLOC HAIRPIN COTTER HOSE, EXPANSION TANK, EXPANSION HCS ¼-20 x 7/ WASHER ¼ FLAT SAE NUT ¼-20 HEX NYLOC WASHER /16 SAE FLAT HCS /16-18 x 2¾ WASHER 3 /8 SPLT LK COVER, FAN WASHER /16 SLW BOLT, HEX /16-18 x FILTER, HYDRO 17

18 18 MOWER LIFT / DECK LIFT

19 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PILLOW BLOCK DECK LIFT LINK IDLER SPACER SHAFT, LIFT, DECK REINFORCEMENT BAR BELLCRANK, REAR, LIFT STRUT, DECK SLEEVE BUSHING PLATE, " HEIGHT SPACER PLATE, INSIDE " HEIGHT PEDAL, FOOT, WELDMENT BUSHING, COTTER PIN HCS ½- x 1¾ GR WASHER ½ FLAT NUT ½ HEX NYLOC HCS 3 /8-16 x 2¼ HCS 3 /8-16 x 2½ NUT 3 /8-16 HEX JAM NYLOC NUT 3 /8-16 HEX NYLOC HHFS 3 /8-16 x 2¾ WASHER 3 /8 FLAT HCS /16-18 x 2¾ NUT /16-18 FLANGE NYLOC FOOT PAD LIFT PIN HCS 3 /8-16 x 1¼ J-BOLT SPACER SPRING, TORSION RHSNB ½- x ½ LIFT CHAIN, 3 LINK HCS 7 /16-14 X 1½ HCS 7 /16-14 X 1¾ NUT 7 /16-14 HEX WHIZ LK NUT 7 /16-14 HEX WHIZ LK SM SPRING, DECK LIFT MOUNT, STRUT ROD END NUT ½-20 HEX JAM MOUNT, SPRING TAB, SPRING LANYARD

20 MOWING DECK / CUTTING DECK 2" DECK Torque to 0 lbs

21 MOWING DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK, W/DECALS WHEEL, GAUGE WASHER ½ FLAT NUT ½- HEX JAM NUT ½ HEX NYLOC CHUTE, RUBBER BRACKET, PIVOT REINFORCEMENT, BRACKT HOUSING ASM PULLEY NUT, FLANGE ¾ BUSHING, IDLER PULLEY, IDLER WASHER SPRING BLADE, 18" BLADE BOLT SHIELD, DUST WASHER 3 / RETAINER, U TYPE WASHER /16 STD FLT WASHER /16 SLW HCS /16-18 x ¾ HCS ½- x HCS /16-18 x 1¼ NUT /16-18 FLANGE NYLOC PAD, PAINTED HCS 3 /8-16 x NUT 3 /8-16 HEX NYLOC RHSNB /16-18 x 1¼ RHSNB /16-18 x 1½ PLATE, CONFINEMENT RHSNB /16-18 x / SHIELD, BELT, RT SHIELD, BELT, LT PIVOT, BEARING BELT, DECK PITCH, ADJUST, RT PITCH, ADJUST, LT TRUNION, PITCH HCS /16-18 x 2½ TPBLT NUT /16-18 HEX HCS 3 /8-16 x RHSNB 3 /8-16 x 2¾ HCS 3 /8-16 x 1½ GR NUT 3 /8-16 HEX JAM NUT 3 /8-16 HEX WHIZLK BUSHING, IDLER WASHER ½ BELLEVILLE HCS ½- x CAP, VINYL ARM, IDLER W/BEARINGS SEAL, SHAFT DUST CAP, TOP DUST CAP, BOTTOM POPPET, GREASE ZERK PULLEY, IDLER WASHER, SUPPORT BUSHING 1" PULLEY, IDLER NARROW 21

22 MOWING DECK / CUTTING DECK " DECK Torque to 0 lbs

23 MOWING DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK, W/DECALS WHEEL, GAUGE WASHER ½ FLAT NUT ½- HEX JAM NUT ½ HEX NYLOC CHUTE, RUBBER BRACKET, PIVOT REINFORCEMENT, BRACKT HOUSING ASM PULLEY NUT, FLANGE ¾ BUSHING, IDLER PULLEY, IDLER WASHER, SUPPORT SPRING BLADE, 21" BLADE BOLT SHIELD, DUST WASHER 3 / RETAINER, U TYPE WASHER /16 STD FLT WASHER /16 SLW HCS /16-18 x ¾ HCS ½- x HCS /16-18 x 1¼ NUT /16-18 FLANGE NYLOC PAD, PAINTED HCS 3 /8-16 x NUT 3 /8-16 HEX NYLOC RHSNB /16-18 x 1¼ RHSNB /16-18 x 1½ PLATE, CONFINEMENT RHSNB /16-18 x / SHIELD, BELT, RT SHIELD, BELT, LT PIVOT, BEARING BELT, DECK PITCH, ADJUST, RT PITCH, ADJUST, LT TRUNION, PITCH HCS /16-18 x 3 TPBLT NUT /16-18 HEX HCS 3 /8-16 x RHSNB 3 /8-16 x 2¾ HCS 3 /8-16 x 1½ GR NUT 3 /8-16 HEX JAM NUT 3 /8-16 HEX WHIZLK BUSHING, IDLER WASHER ½ BELLEVILLE HCS ½- x 3¼ CAP, VINYL ARM, IDLER W/BEARINGS SEAL, SHAFT DUST CAP, TOP DUST CAP, BOTTOM POPPET, GREASE ZERK WASHER PULLEY, IDLER BUSHING 1" 23

24 SEAT

25 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION MOUNT, SEAT w/ DECAL SEAT NUT /16-18 FLANGE NYLOC BOLT /16-18 HEX HD NUT /16-18 HEX NYLOC SWITCH, SEAT SUPPORT, SEAT SUPPORT, LT SUPPORT, RT SPRING, SEAT RETAINER, U TYPE NUT 3 /8-16 HEX NYLOC WASHER 3 /8 FLAT STD BOLT, RD HD 3 /8-16 x GROMMET RUBBER HHFS /16-18 x 1¼ TPBLT LANYARD, SEAT NUT 3 /8-16 FLG HEX NYLOC MOUNT, SEAT BELT TIE WRAP w/ CLIP RHSNB ¼-40 x ¾ BOLT, HEX /16-18 x 1 THD FM SCREW, HX FLG /16-18 x 3¾ NUT ¼-20 HEX NYLOC WASHER ¼ FLAT SEAT STOP RHSNB /16-18 x ¾ NUT 7 /16-20 HEX LOCK SEAT BELT HCS 7 /16 x 20 x ¾ 2

26 DECALS

27 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, WARNING DECAL, BATTERY WARNING DECAL, MOTION CONTROL DECAL, CPSC DECAL, DANGER BLT DRIVE DECAL, NO STEP DECAL, PROP DECAL, SEVERING DECAL, BELT ROUTING DECAL, WARNING DECAL, WARNING DECAL, F.S.T DECAL, HEIGHT ADJUST DECAL, SERVICE DECAL, COMMERCIAL DECAL, YAZOO/KEES DECAL, Y/K DECAL, HYDROGEAR FLAG DECAL, PARK BRAKE DECAL, MIDMAX ZT NOT SHOWN DECAL, DECAL, 61 27

28 PROTECTION FRAME

29 PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HCS /8-18 x 3½ WASHER /8 STD FLAT BUMPER, MALE STUD ¼ NUT ¼-20 HEX NYLOC NUT /8-11 FLG NYLOC PIN w/ CABLE HAIR PIN # DECAL, ROPS, WARNING DECAL, ROPS, MZ 2

30 P/N R1 11/10/0