For Serial Nos. 440,000 & Higher
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- Daniel Edwards
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1 For Serial Nos. 440,000 & Higher Part No Rev. D
2 EFFECTIVE DATE: September 1, 1995 EXMARK PARTS PLUS PROGRAM Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. -1-
3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. Description TABLE OF CONTENTS Page Decal Group Electrical Diagrams...24 Electrical Groups...23 Electrical Logic Schematics...25 Engine Deck Group Front Frame Group Fuel Group...11 Hydraulics Group Main Frame Group Motion Control Group...13 Park Brake Group Deck Group Deck Group
4 60 DECK GROUP Asm, Deck ( ) W/Decals Nut, Hex 3/4-16 Heavy Washer, 3/8 SAE Washer, Spring Disk Washer, 5/16 Spring Disk Nut, 5/16-18 Whizlock Baffle Wldmt, Discharge Screw, 5/16-18 x 5/ Roller, Antiscalp Nut, 3/8-16 Whizlock Washer, Pivot Bushing, Roller Washer, 3/8 Spring Disk Screw, 3/8-16 x 4 Gr Screw, 3/8-16 x 4 Gr Chute, Discharge Screw, 5/16-18 x Nut, 5/16-18 Nyloc Shield, Belt Knob, Belt Shield Belt Guide Wldmt Screw, 5/8-18 x 2 3/4 Gr Screw, 3/8-16 x 2 1/ Stud, Belt Shield Washer 5/16 Std Flat Washer, Rubber Spring, Extension Screw, 5/16-18 x 1 1/ Bearing, Pivot Kit, Idler Arm ( ) W/Bearings Bushing, Idler Pivot Zerk, 1/ Washer, 3/8 Std Flat Washer, 3/8 Std Flat Nut, 3/8-16 Nyloc Screw, 3/8-16 x 2 3/ Idler Pulley 6.00 Dia Flat Bolt, 3/8-16 x 1 Whizlock Bushing, Idler Screw, 3/8-16 x 1 1/ Nut, 7/16-14 Whizlock Idler Pulley 5.06 O.D. V Belt, Blade Drive 60 Deck Chain Screw, 7/16-14 x 1 5/8 Sp Seal, Double, Lip Nut, 5/8-11 Hex Washer, Spring Disk Cutter Housing Complete Screw. 3/8-16 x Strut Wldmt, Deck Sheave, Blade Drive Spherical Rod End Screw, 5/8-11 x Lockwasher,5/8 Reg.Spring Zerk, 1/4-28 Straight Pin Wldmt, Deck Strut Nut, 5/8-18 Hex Spindle...3 Sheave, Jackshaft Double Key, 1/4 x 3/16 x 3/ Jackshaft...1 Guard, Bearing Top...3 Housing W/Bearings Washer, Spring Disk 5/ Spacer, Guard Bottom Blade, Notched Blade, Low Lift Blade, Mulching Blade, Solid Asm, Strut Long Jackshaft Assy Asm, Jackshaft Housing W/Brgs Complete Deck Assy Guard, Top...1 Spacer Seal, Single Lip Ring, Retaining...2 Bearing, Spherical...2 O-ring...2 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604. Kit includes antiscalp roller, bushing, & mounting hardware. Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items #39, #42, #43, and #66 and includes mule drive belt from page 14. Complete cutter housing assembly also includes items #63 & #21. This component is required for units with 464,999 and lower. This component is required for units with 465,000 and higher kit includes components shown for S/N 465,000 and higher and services all serial numbers. -3-
5 60 DECK GROUP -4-
6 72 DECK GROUP Belt, Blade Drive Knob, Belt Shield Shield, Belt 72 RH (Shown) Shield, Belt 72 LH Bolt, 3/8-16 x 1 Whizlock Washer, 3/8 SAE Idler Pulley 6.00 Dia Flat Spring, Extension Nut, 3/8-16 Whizlock Bushing, Idler Washer, 3/8 Std Flat Washer, 3/8 Std Flat Washer, Pivot Nut, 3/8-16 Nyloc Bearing, Pivot Washer, Spring, Disk Bushing, Idler Pivot Washer, Spring, Disk 3/ Nut, 5/8-18 Hex Asm, Jackshaft Housing W/Brgs...1 Sheave, Blade Drive Washer, 5/16 Spring, Disk Belt Guide Wldmt Kit, Idler Arm ( ) W/Bearings Nut, 5/16-18 Whizlock Screw,.3/8-16 x Washer, 3/8 Spring, Disk Nut, 7/16-14 Whizlock Screw, 7/16-14 x 1-5/ Chain Nut, 5/8-11 Hex Lockwasher, 5/8 Reg.Spring Spherical Rod End Screw, 5/8-11 x Strut Wldmt, Deck Pin Wldmt, Deck Strut Zerk, 1/4-28 Straight Screw, 3/8-16 x 1 1/ Washer, Rubber Washer 5/16 Std Flat Stud, Belt Shield Asm, Deck ( ) W/Decals Nut, HH 3/4-16 Heavy Washer, Spring Disk 5/ Key, 1/4x3/16x3/ Sheave, Double...1 Jackshaft Spacer, Guard Bottom Guard, Bearing Top...3 Housing W/Bearings Blade, Notched Blade, Mulching Blade, Low Lift Blade, Solid Screw, 5/8-18 x 1 Gr Screw, 3/8-16 x 2 1/ Screw, 3/8-16 x 2 3/ Baffle Wldmt, Discharge Screw, 5/16-18 x 5/ Screw, 3/8-16 x 4 Gr Screw, 3/8-16 x 4 Gr Bushing, Roller Roller, Anti-Scalp Screw, 5/16-18 x Chute, Discharge Nut, 5/16-18 Nyloc Zerk, 1/ Idler Pulley 5.06 O.D. V Spindle Cutter Housing Complete Asm, Strut 72 Long Jackshaft Assy Complete Deck Asm...1 Seal, Double, Lip...1 Guard, Top...1 Spacer Seal, Single Lip Ring, Retaining...2 Bearing, Spherical...2 O-ring...2 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724. Kit includes antiscalp roller, bushing, & mounting hardware. Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items #26, #27, #28, and #65 and includes mule drive belt from page 14. Complete cutter housing assembly also includes items #42 & #50. This component is required for units with 464,999 and lower. This component is required for units with 465,000 and higher kit includes components shown for S/N 465,000 and higher and services all serial numbers. -5-
7 72 DECK GROUP -6-
8 FRONT FRAME GROUP Asm, Front Frame, Asm, Front Frame, Zerk, 1/4-28 Straight Pad, Antiskid Pad, Anti Skid Asm, Lever( )W/Grip Grip, Lift Lever Arm Wldmt, Deck Lift Spring, Compression Washer, 3/8 SAE Flat Nut, Nyloc 3/ E-Ring Arm, Deck Lift Plate, Deck Lift Plate Wldmt, Deck Lift Bushing, Lift Lever Bushing, Lift Lever Screw, 3/8-16 x 2 3/ Hitch Pin W/Lanyard Hairpin Cotter Screw, 3/8-16 x 1 3/ Washer, 3/8 Disc Spring Nut, Whizlock 3/ Screw, 3/8-16 x Screw, 3/8-16x1 1/ Washer, 7/8 SAE Flat Rod, Deck Lift Nut, 5/8-11 Regular (60 ) Nut, 5/8-11 Regular (72 ) Swivel, Deck Mount Washer, 5/8 Std Flat Spring, Deck Support (60 ) Spring, Deck Support (72 ) Cap, Grease Jam Nut, 5/8-11 (60 ) Jam Nut, 5/8-11 (72 ) Asm, Floorpan ( ) W/Pads & Decals Seal, Grease Caster Wldmt Nut, 3/4-10 Nyloc Washer, Spring Disk Screw, 1/2-13 x 9 1/ Plug Guard, Seal Nut, 1/2-13 Nyloc Bolt, Carriage 5/16-18 x 3/ Seal, Bearing Bearing Cone Nut, Whizlock 5/ Axle, Caster Bushing Screw, 3/8-16 x 1 3/ Ring, Retaining Screw, Socket HD 5/16-18x1 1/ Tire, 13x Ply (Pneumatic) Spacer, Nut Asm, Caster Wheel (Pneumatic) Asm, Caster Wheel (Semi-Pneumatic) Jam Nut, 5/ Weldmt, Front Lift Shaft (LH) Weldmt, Front Lift W/Lever(RH) Washer, Spacer Asm, Deck Lift Spring (60 ) Asm, Deck Lift Spring (72 ) Asm, Floorpan ( ) W/Pads & Decals Bearing Cone, Tapered Roller Bearing Cup, Tapered Roller...4 Exmark red touch up spray paint - P/N Use Pro-Lock, Nut Type (P/N ,.5ml tube) on spacer nut, Item #52. Includes frame weldment plus items #31, #34, #39, #49, #55, #56, #57 and #
9 FRONT FRAME GROUP -8-
10 MAINFRAME GROUP Track, Seat (4 Adjustable) Seat Spacer, Seat Track Screw, 5/16-18 x 3/ Cushion, Seat Cushion, Backrest Cushion, Armrest (RH) Cushion Armrest (LH) Seat Frame Washer, 5/16 Std Flat Asm, Frame ( ) W/Decals Wheel/Tire Assy Tire, 24x Ply Wheel Asm, Console ( ) W/Decals Asm, Seat Frame Nut, Wheel 1/ Rod, Seat Hold-Up Screw, 5/16-18 x Screw, 3/8-16 x Nut, Nyloc # Nut, Nyloc 5/ Nut, Nyloc 3/ Nut, Whizlock 3/ Nut, Whizlock 5/ Screw, 3/8-16 x 3-1/ Washer, 3/8 SAE Flat Cotter, Hair Pin Double Loop Latch, Seat Screw 5/16-18 x 7/ Bumper Washer, 5/16 SAE Flat Grip Screw, 3/8-16 x Stop, Park Brake Stop/Spacer Tab, Armrest Adjustment Screw, 5/16-18 x 1 1/ Spring, Compression Screw, 7/16-20 x Nut, Nyloc 7/ Kit, Seat Belt Bushing Spring Catch, Seat Latch Washer, #10 STD Flat Screw, Truss HD #10-24 x Screw, Truss HD #10-24 x 3/ Screw, Pan Head #10-24 x 5/ Latch, Cubby Door Asm, Cubby Screw, Hex Cap 3/8 x 1 1/ Nut, Push 3/ Washer, Spring Disk 3/ Screw, 3/8-16 x 1 1/ Screw, 3/8-16 x 4 1/ Screw, 1/2-13 x 3 1/ Asm, ROPS Fold Pin Clip Knob Nut, Hex Flange Side Lock 1/ FRPSLZ Kit, XP ROPS Service...1 Exmark black touch up spray paint - gloss black. Not illustrated. Includes ROPS fold pin plus hairpin, item #26. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #14, catch item #43, and seat belt assembly item #40. Includes armrests, armrest adjuster hardware and seat back decal. Does not include seat belt or tracks. -9-
11 MAINFRAME GROUP -10-
12 FUEL GROUP Cap, Fuel Tank Spring, Fuel Tank Asm, Tank Fuel (RH) Asm, Tank Fuel (LH) Fuel, Line Fuel Line Clamp, Fuel Line Kawasaki P/N Fuel Pump Fuel Line Kawasaki P/N Fuel Filter Fuel Line Valve, Fuel Fitting, Fuel Blkhd W/Screen O-Ring Screw, 5/16-18 X 3/ Screw, Phillips Truss HD #10-24 X 1/ Washer, Disc Spring 1/ Asm, Control Panel W/Decals Cable, Throttle Bezel, Gauge Nut, Thin Nyloc 5/ Grommet...1 Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Use Pro-lock, Retaining Type (Part No ),.5cc tube on stud threads going into the tank. Includes: tank, cap, fitting & studs. LH tank also includes fuel gauge. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand Washer, 5/16 SAE Stud, Fuel Tank Bolt, Carriage #10-24 X 5/ Washer, Flat # Clip, Loom Half Screw, Cap 1/4-20x3/ Washer, Flat SAE 1/ Nut, Whizlock 1/ Washer, Lock 5/ Bolt, Carriage #10-24 X 1/ Nut, Nyloc # Knob, Red (Throttle) Knob, Black (Choke) Screw, 1/4-20 X Screw, Truss HD #10-24 X 3/ Clip, Loom (.50) Clip, Loom Gage, Fuel...1
13 PARK BRAKE GROUP Bushing Key, Woodruff 5/16 x Spring, Brake Rod Rod, Brake Lever ( )W/Grip Shaft, Brake Bracket, Brake (60 ) Bracket, Brake (72 ) Washer, Spacer Nut, Slotted Band, Brake Spacer (Short)(60 ) Spacer (Short) (72 ) Spacer (Long)(60 ) Spacer (Long)(72 ) Bearing, Flange Yoke Pin, Trunion Hub & Drum W/Studs, Wheel Studs, Wheel...8 Exmark black touch up spray paint - gloss black. Not Illustrated Grip, Brake Lever Screw, 3/8-16 x 3/ Pin, Clevis Spring 3/ Screw, 1/2-13 x 4 (60 ) Screw, 1/2-13 x 6 (72 ) Zerk, 1/ (60 ) Zerk, 1/4-28 Straight (72 ) Nut, Sq. Reg. 1/2-13 UNC-2B Nut, 3/ Nut, Whizlock 3/ Washer, Lock 1/ Washer, 3/8 Std Pin, Cotter 1/8 x 3/ Pin, Cotter 9/64 x 1 1/ Screw, 5/16-18 x 1 3/ Spacer Retainer, Brake Band Pin, Clevis 3/8 x 1 1/4...1
14 MOTION CONTROL GROUP Yoke Screw, 5/16-18 x 1 1/ Washer, Disc Spring 3/ Screw, 3/8-16 x 3/ Damper Screw, 3/8-16 x Ball Joint (RH) Screw, 3/8-16 x 1 3/ Bushing, Nylon (Reverse Ind) Set Screw, 5/16 x 5/ Bolt, (Neutral Return) Nut, Nyloc 3/ Spring, (Neutral Return) Nut, 5/ Screw, 5/16-18x1 3/8 Sp Nut, 5/16-24 (LH) Nut, Whizlock 5/ Nut, Jam 5/ Handle ( ) W/Grip (LH) Washer, 1/ Handle ( ) W/Grip (RH) Washer, 5/16 Std Arm, Pump Control Nut, Whizlock 3/ Bracket, Motion Control (LH) Pin, Cotter 3/32 x 1/ Bracket, Motion Control (RH) Pin, Clevis 5/16 x Link, Tracking Rod Nut, Nyloc 5/ Bearing, Flanged Spring, Compression Ball Joint (LH) Knob, Tracking Arm, Control Shaft Asm, Tracking Rod Grip, Motion Control Handle Asm, Tracking Rod...1 Exmark black touch up spray paint - gloss black. Not Illustrated. Use Pro-lock, Nut type (Part No ),.5ml tube on setscrews. -13-
15 ENGINE DECK GROUP Washer, Spring Disc 3/ Zerk, 1/4-20 (90º) Bearing Spacer, Spring Washer, 3/8 Std Washer, 3/8 Std Kit, Idler Arm ( ) W/Bearings Screw, 3/8-16 x 2 1/ Screw, 3/8-16 x 1 3/ Screw, 3/8-16 x 2 3/ Screw, 3/8-16 x 3 1/2 Gr Bushing, Idler Nut, Nyloc 3/ Bushing, Idler Pivot Washer, 3/8 SAE Spring, Mule Idler Guard, Top Bushing, Idler Seal, Single Lip Pulley, Idler Ring, Retaining Nut, Whizlock 3/ Bearing, Spherical Pulley, Idler O-ring Belt, Mule Drive Spacer...1 Exmark black touch up spray paint - gloss black. This component is required for units with 464,999 and lower. This component is required for units with 465,000 and higher kit includes components shown for S/N 465,000 and higher and services all serial numbers.
16 ENGINE DECK GROUP (cont.) Asm, Radiator Trim ( ) W/Decals Cap, Radiator Radiator, Horiz. Mount /16-18 x 1/2 HHC Screw Washer, Flat SAE 5/ Asm, Fan Mount Plate ( ) W/Decals Screw, x1 HSWHMach Washer, Flat Std # Nut, Nyloc HH # Fan Assy, 12" Hi Profile Clamp, Hose-Worm Hose, Radiator Inlet Hose, Rad. Outlet Muffler, Kit Screw, Cap HH 1/4 x Washer, Disc Spring 3/ Spacer, Clutch Anchor Clip, Loom Element, Filter Primary Bracket, Air Cleaner Mount Screw, Cap 5/16-18 x 1-1/ Nut, Nyloc 5/ Washer, Flat Std 5/ Cleaner, Remote Air W/Filter Clamp, Hose Hose, Air Inlet Nut, Whizlock 5/ Cap, Overflow Tank Tank, Overflow (2.0 Pts) Hose,.25 ID x 22.00" Elbow, 90deg Bushing, Fuel Valve Bracket, Bottle Screw, Cap Hex 1/4-20 x 1/ Tie, Cable 5 1/2 (Small) Hose,.31 ID x 27.00" Extension, Crankshaft...1 Exmark black touch up spray paint - gloss black. Replacement Engine Oil Filter - Kawasaki Part No Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. Includes clutch and jumper harness kit item #73. Includes jumper harness, clip and 2 plastic ties item # Washer, Lock 5/ Nut, Hex M Fan, Pump Cooling Washer, Flat SAE 1/ Screw, Hex Socket 1/4-20 x 1/ Shroud, Hydraulic Fan Nut, Nyloc # Washer, Flat Std # Screw, Mach #10-24 x 5/ Shield, Lh Liquid Shield, Rh Eng Shield Screw, Cap HH 1/4-20x5/ Nut, Whizlock 1/ Screw, M10-1.5x20mm Clutch ( ) Kit Kit, Brake Pole Module Tie, Cable 7 15/16 (Large) Washer, 5/16 Std Washer Strap, Clutch/Brake Spacer, Grommet Grommet Screw, Cap HH 5/16-18 x Clip, Loom Screw, M x 25mm Washer, Disc Spring 7/ Screw, Cap M10x1.5 x 35mm Cover W/Latch Latch, Air Cleaner Vacuator Valve Spacer, Clutch Keeper, Clutch Valve, Oil Drain Gasket, Exhaust Arrester, Spark (1.50) Clamp, Muffler (1.63) Kit, Clutch Jumper Harness
17 ENGINE DECK GROUP (cont.) -16-
18 ENGINE DECK GROUP (cont.) Screen, Radiator Intake Rib, Top Screw,10-24 X 3/ Washer, Flat Std # Nut, Nyloc # Screw, 3/8-16 X 4 1/ Hood Assembly Washer, Flat Sae 5/ Nut, Nyloc 5/ Plate, Hood Hinge Hinge, Shackle Wld Nut, Whizlock 5/ Screw, Cap 5/16-18 x 3/ Pin, Clevis 3/8 x 1 1/ Washer, Flat Sae 3/ Pin, Hair Cotter.080 # Angle, Rad. Trim Side RH Angle, Rad. Trim Bottom Angle, Rad. Trim Top Angle, Rad. Trim Side LH Seal, Trim - 20" Length Seal, Trim - 14" Length Plate, Side Rad. Mnt. LH Latch, Epdm Rubber Pop Rivet Screw, Cap 5/16-18 x Radiator Mount Weld-Rear Bumper, Rear Nut, Nyloc 1/ Screw, Cap Hex 3/8-16 x Bumper, Rubber Rib, Bottom Bar, Latch Hook Keeper, Rubber Latch Bar, Rad. Mnt. Frame Screw, Cap HH 3/8-16 x 1-1/ Screw, Cap HH 1/4-20 x 1 1/ Plate, Side Rad. Mnt. RH Brace, Radiator-LH Brace, Radiator-RH Crossbar Deflector, Air Rivet, Pop Stl 3/16 x 1/ Screw, Tapping 1/4-20 x 3/ Plenum, Air Intake Screw, 3/8-16 x 3 (60 ) Screw, 3/8-16 x 1 (72 ) Weight Bar (60 ) Weight Bar (72 ) Washer, 3/8 Disc Spring Washer, Spring Disc 1/ Asm, Lift Shield W/Decals Shield, Lift Rivet, Alum. 3/16 x 1/ Shield, Engine Nut, Whizlock 1/ Screw, 1/4-20 x 3/ Washer, 1/4 Std Rivet, Bulbex.19 x Screw, Cap HH 5/16-18 x 7/ Nut, Whizlock 3/ Washer, Spring Disc 3/8...2 Exmark black touch up spray paint - gloss black. Hood assembly comes with back logo decal, side decals need to be ordered separately. -17-
19 ENGINE DECK GROUP (cont.) -18-
20 HYDRAULIC GROUP Asm, Reservoir W/Decal Cap, Hydraulic Reservoir Gasket, Reservoir Cap Head, Filter Element, Hydraulic Oil Filter Element, Hydraulic Filter (Winter) Clamp, Hose (11/16) Clamp, Hose (17/32) Asm, Hose Hydraulic Asm, Hose Hydraulic Hose, Hydraulic Asm, Case Drain Hose Elbow, Boss O-Ring Adapter, Run Tee Boss O-Ring Adapter, Straight Boss O-Ring Hose, Lower LH (60 ) Hose, Lower (72 ) Hose, Upper RH (60 ) Hose, Lower RH (60 ) Sheave, Pump Setscrew, Sq Hd 5/16-18 x 5/ Setscrew, Sq Hd Cup 5/16-18 x Setscrew, Sq Hd Cup 5/16-18 x 3/ Key,5mm x 5mm x 25mm Adapter, Straight (60 ) Boss O-Ring Flare O-Ring Elbow,90 Long (72 ) Boss O-Ring Flare O-Ring Pulley, Idler W/Bushing Kit, Idler Arm ( ) W/Bearings Adapter, Straight Screw, HH 3/8-16 x 1 3/ Boss O-Ring Washer, Flat Std 5/ Elbow, Nut, Whizlock 3/ Boss O-Ring Bushing, Idler Pivot Screw,1/4-20 x 5/ Nut, Whizlock 1/ Lockwasher, 1/ Sheave, Engine Elbow, Belt, Pump Drive Boss O-Ring Screw,3/8-16 x 1 1/ Pump, Hydraulic Screw,3/8-16 x 3 1/2 Gr Kit, Input Shaft 10A Screw,3/8-16 x Kit, Thrust Bearing 10A Washer, 3/8 Std Kit, Cylinder Block 10A Key, 1/4 x 1/4 x 1 1/ Plate, Valve Zerk,90 1/ Kit, Overhaul Seal Bearing, Pivot Kit, Shock Valve 10A/10L Spring, Extension Connector, Straight Screw, HH 1/4-20 x O-Ring (SAE #8) Washer, SAE 1/ O-Ring (37 Flare #8) Guard, Top Motor, Wheel Drive Seal, Single Lip Kit, Drive Link Ring, Retaining Kit, Bearing Bearing, Spherical Kit, Seal O-ring Hose, Upper LH (60 ) Spacer Hose, Upper (72 )...2 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Use only for operation below 32 F (0 C). This component is required for units with 464,999 and lower. This component is required for units with 465,000 and higher kit includes components shown for S/N 465,000 and higher and services all serial numbers. -19-
21 HYDRAULIC GROUP -20-
22 DECAL GROUP Decal, Park Brake Decal, Cutting Height Decal, Warning Slope Decal, Check Service Decal, Belt Routing Decal, Roller Mounting Decal, Deck Height Decal, Throttle Decal, Radiator Fan Decal, No Step Decal, Fuel Valve Decal, Guard Decal, Hot Surface Decal, 3750 RPM Decal, Ultracut Decal, Pump Belt Rtg Decal, Discharge Warning Decal, LC Lazer Model Decal, Ignition/PTO Decal, Shell Coolant Decal, Choke Decal, Bolt Torque Decal, Relay Decal, Danger Decal, Missing Cover Decal, Warning Decal, Mercury Switch Decal, Important Decal, Rops Folding Decal, Anti-Scalp Decal, Rotating Devices Decal, Exmark Logo Decal, Hood LH Decal, Hood RH Decal, Check Service Decal, Ultracut Decal, Hyd Tank/Hot Surface Decal, Console Top Decal Kit LZ LC This component is required for units with 464,999 and lower. This component is required for units with 465,000 and higher. -21-
23 DECAL GROUP -22-
24 KAWASAKI ELECTRICAL GROUP Harness, Wiring Screw, #10-24 x 5/ Fuse-20 Amp Switch, Seat N.C Fuse-30 Amp Plate, Tapped Relay, 12V Spring Mount Wldmt Screw, Machine #10-24 x 1/ Switch, Brake N.O./N.C Nut, Nyloc # Clip, Loom Insulator, Solenoid Switch, PTO Screw, 1/4-20 x 3/ Switch, Ignition W/ Keys Clip- Loom Meter, Engine Hours Nut, 1/4-20 Whizlock Module, Seat Delay Nut, Hex M Tie, Plastic (Large) Washer, 5/16 SAE Actuator, Seat Switch Spring, Seat Switch Key, Exmark Logo Screw, Hex M x 16mm Key, Ignition Screw, 5/16-18 x Nut, 5/16-18 Nyloc Tab, #10 stud 1/4 Spade Gauge, Voltmeter Sender Unit, Temp Gauge, Temperature Washer, Alum. Sender Gasket Switch, Tilt Cable, Battery (+) Nut, Ignition Cable, Battery (-) Screw, 1/4-20 x 1/ Insulator, Battery Switch, Drive Lever N.O Tie, Plastic (Medium) Washer, 5/16 SAE Washer, 1/4 Flat Alarm, Dual Tone Battery, 12V Harness, Gauge Tie, Plastic (Small) Nut, Hex 5/ Hold Down, Battery Bolt, Carriage #10-24 x 1/ Wingnut, Nyloc Asm, Seat Switch Actuator Bolt, Battery Holddown...2 Use dielectric grease on all wiring harness connectors. -23-
25 KAWASAKI ELECTRICAL DIAGRAM -24-
26 KAWASAKI ELECTRICAL LOGIC SCHEMATIC -25-
27 SERVICE RECORD Date Description of Work Done Service Done By -26-
28 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP LAZER Z XP LAZER Z CT TURF RANGER VIKING HYDRO TURF TRACER TURF TRACER HP METRO METRO HP ULTRA VAC ULTRA VAC QDS GRASS CATCHER MICRO-MULCH ACCESSORY SELF STEERING SULKY EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE ALL RIGHTS RESERVED PART NO REV. D (402) FAX (402) PRINTED IN U.S.A. MFG. CO. INC.
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