MFG. CO. INC. Model No. Serial No. For Serial Nos. 510,000 & Higher

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George Davis
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1 For Serial Nos. 510,000 & Higher MFG. CO. INC. on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed. The Serial No. plate is located on the top front engine frame on the right hand side of the machine. For ease of ordering and reference, we suggest that you record the information requested in the following identification table. Place Model No. and Serial No. Label Here (Included in Literature Pack) or Fill in Below Model No. Serial No. Engine Model No. and Spec. No. (Code) Engine Serial No. (E/No) Date Purchased Part No

EFFECTIVE DATE: September 1, 1995 Program EXMARK PARTS PLUS PROGRAM If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the

2 EFFECTIVE DATE: September 1, 1995 Program EXMARK PARTS PLUS PROGRAM If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrive in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. 1

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals...15 Electrical Group...16 Engine Deck Group " & 52 Mower Deck Hydraulics Group " & 36" Mower Deck ECS Upper Handles & Controls Wiring Diagrams

4 Deck ( ) W/Decals & Dogleg(36") Wld, Dogleg Baffle Screw, HH 5/16-18 x 5/ Nut, Whizlock 5/ Asm, Engagement Arm W/Bushings Zerk, 1/8 NPT Straight Zerk, 1/4-28 Str Knob, Belt Cover Quick Pin, 10" Caster Nut, Nyloc 5/ Screw, HH 3/8-16 x Nut, Whizlock 3/ Ring, Push-On 7/ Washer, Spring Disk 3/ Pin, Clevis 5/16 x Yoke Hairpin, Cotter # E-Ring Screw, HH 3/8-16 x 1 7/ Blade, Notched (36") Blade, Mulching (36") Blade, Low Lift (36") Blade, Solid (36") Blade, Extreme (36 ) Washer, Special Washer, Lock 1/ Nut, Hex 1/ Screw, HH 1/2-13 x Washer, Spindle E-Ring Drive Belt (To Blades) 36" Model Setscrew, 5/16-18 x 3/ Screw, HH 5/16-18 x 1 1/ Washer, 5/16 SAE Stud, Belt Shield (Short) Stud, Belt Shield (Long) Shield ( ) W/Decals, 36" Washer, Belt Cover Mount Wld, Caster Fork Asm, Caster Wheel Assembly Chute Nut, Nyloc 1/4-20 Thin Bearing Screw, HH 3/8-16 x 3/ MOWER DECK Pulley, Idler Asm, Cutter Housing Complete Screw, HH 5/16-18 x Asm, Cutter Housing Zerk, 45 1/ Spacer Tube, Pivot Spacer, 10" Caster Tube, Spindle Screw, HH 1/4-20 x 3/ Flange, Thrust Bearing Washer Sheave, Blade Driven Nut, Hex 5/8-18 UNF Screw, HH 5/8-18 x Key, 1/4 x 3/16 x 1 1/ Spacer, Blade Drive Washer, Spring Disc 5/ Bushing, Engagement Eye Bolt (Left Hand Thread) Turnbuckle Body Eye Bolt (Right Hand Thread) Arm, Assist Screw, HH 5/16-18 x Linkage, Assist Arm Asm, Caster/Mnt Complete, Weighted Asm, Caster Wheel Support W/Bearings, Weighted Wld, Caster Wheel Support, Weighted Washer, Spring Disc 5/ Asm, Pad/Spring Guard, Bearing Top Washer, 5/16 Std Rod, Brake 36" Spring Spring, Compression Spacer, Flanged Nut, Nyloc 1/ Spacer, Front Caster (Unplated) Kit, Tire & Wheel Asm W/ Spacer Roller Bearing Bushing (No Groove In Outer Face) Nut, Hex 5/ Pin, Cotter 3/32 x 1/ Exmark red touch up spray paint - P/N Use Pro-lock Nut Type (p/n ml tube) on the setscrews. Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK322(32 ) or MK362(36 ) Apply Mobil HTS grease (P/N oz packet) (or a food-grade anti-sieze) between the spindles & bearings and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-sieze. 3

5 32 & 36 MOWER DECK 4

6 Deck ( ) W/Decals & Dogleg (48 ) Deck ( ) W/Decals & Dogleg (52 ) Wld, Dogleg Baffle (48 ) Wld, Dogleg Baffle (52 ) Screw, HH 5/16-18 x 5/ Nut, Whizlock 5/ Nut, Nyloc 5/ Screw, HH 3/8-16 x 1 1/4 HH Nut, Whizlock 3/8-16 (48 ) Nut, Whizlock 3/8-16 (52 ) Washer, Spring Disk 3/8 (48 ) Washer, Spring Disk 3/8 (52 ) Pin, Clevis 5/16 x Yoke Pulley, Idler Pulley E-Ring Blade, Notched (48") Blade, Mulching (48") Blade, Low Lift (48 ) Blade, Solid (48 ) Blade, Extreme (48 ) Blade, Notched (52") Blade, Mulching (52") Blade, Low Lift (52 ) Blade, Solid (52 ) Blade, Extreme (52 ) Linkage, Assist Arm (48 ) Linkage, Assist Arm (52 ) Setscrew, 5/16-18 x 3/ Screw, HH 3/8-16 x 2 3/ Nut, Nyloc 1/ Pully, Idler Asm, Cutter Housing Complete Asm, Cutter Housing Zerk, 45 1/ Spacer Bearing, Roller Screw, HH 3/8-16 x 1 7/ Tube, Spindle E Ring Nut, Nyloc 3/ Key, 1/4 x 3/16 x 1 1/ Sheave, Blade Driven Washer Spring Disk 5/ Screw, HH 5/8-18x Spacer, Blade Drive Washer Arm, Assist Nut, Hex 5/8-18 UNF Bushing, Engagement Eye Bolt (Left Hand Thread) Turnbuckle Body Eye Bolt (Right Hand Thread) Spring, Compression Hairpin, Cotter # Washer, Spindle Screw, HH 5/16-18 x and 52 MOWER DECK Bearing Washer, Spring Disk 5/ Asm, Engagement Arm W/Bushings Screw, HH 5/16-18 x 1 1/ Zerk 1/4-28 Str Washer, 3/8 SAE Screw, HH 3/8-16 x 3 1/ Nut, Nyloc 1/4-20 Thin Wld, Chute (48 ) Wld, Chute (52 ) Tube, Pivot Washer, Flat 5/16 Std Rod, Brake (48 ) Rod, Brake (52 ) Asm, Pad/Spring Washer, 5/16 SAE Pulley, Idler Belt, Drive (Main Deck) (48") Belt, Drive (Main Deck) (52") Spacer, Flanged Bushing Screw, HH 5/16-18 x Spring Guard, Bearing Top Asm, Caster/Mnt Complete, Weighted Caster Wheel Support W/Bearings, Weighted Wld, Caster Wheel Support, Weighted Zerk, 1/8 NPT Flange, Thrust Bearing Spacer, 10" Caster Asm, Caster Wheel Wld, Caster Fork Screw, HH 1/4-20 x 3/ Ring, Push-On 7/ Washer, Belt Cover Mount Screw, HH 3/8-16 x 3/ Screw, HH 1/2-13 x Nut, Hex 1/ Washer, Lock 1/ Washer, Special Quick Pin, 10" Caster Stud, Belt Shield (Short) Stud, Belt Shield (Long) Knob, Belt Cover Shield ( )W/Decals (48") Shield ( )W/Decals (52") Spacer, Belt Guide Screw, HH 3/8-16 x Spacer, Front Caster (Unplated) Kit, Tire & Wheel Asm W/ Spacer Bushing (No Groove In Outer Face) Nut, Hex 5/ Pin, Cotter 3/32 x 1/ Washer, Swivel (52 ) Roller, Anti Scalp (52 ) Spacer (52 ) Bumper (52 )... 1 Exmark red touch up spray paint - P/N Use Pro-lock Nut Type (p/n ml tube) on the setscrews. Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483. Apply Mobil HTS grease (P/N oz packet) (or a food-grade anti-sieze) between the spindles & bearings and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-sieze. Kit includes antiscalp roller, bushing, and mounting hardware. 5

7 48 and 52 MOWER DECK 6

8 ENGINE DECK GROUP Key, Woodruff 1 x 1/ Anchor, Spring Nut, Slotted 3/ Nut, Whizlock 5/ Pin, Cotter 9/64 x 1-1/ Belt, Pump Drive Nut, Wheel 1/ Setscrew, 5/16-18 x 3/ Tire & Wheel Assembly (32 ) Sheave Pump Tire 16 x (32 ) Key, 5mm Sq x 25mm Wheel (32 ) Screw, HH 5/16-18 x 1 1/ Tire & Wheel Assembly (36 ) Bushing, Idler Pivot Tire 16 x (36 ) Nut, Whizlock 3/ Wheel (36 ) Pulley, Pump Drive Tire & Wheel Assembly (48 & 52 ) Deck, Eng( )W/Decals Tire 16 x (48 & 52 ) Bolt, Shoulder 1/2 x 1 3/ Wheel (48 & 52 ) Zerk, 90 1/ Hub, Tapered (4 Bolt) W/Stds Asm, Bellcrank W/Zerk Stud, Wheel 1/ Wld, Bellcrank Screw, Whizlock 3/8-16 x 3/ Hairpin, Cotter Screw, HH 3/8-16 x Linkage, Blade Engage Washer, Spring Disc 3/ Nut, Nyloc 5/ Mount, Motor (32 & 36 ) Washer, #10 Std Mount, Motor (48 & 52 ) Bellcrank Washer, Spacer Screw, HH 5/16-18 x 1 1/ Washer, Switch, Blade Engagement Washer, Spring Disc 5/ Nut, Nyloc Washer, Spring Disc 7/ Bracket, Switch Sheave, Blade Drive 7.33 OD (32 & 48 ) Screw, PPH #10-24 x 5/ Screw, HH 1/4-20 x 5/ Sheave, Blade Drive 6.71 OD (36 & 52 ) Screw, HH 7/16-20 x 1 1/ Washer, 3/8 SAE Guide, Belt Nut, Whizlock 1/ Key, Machine 1/4 x 1/4 x Washer, 5/16 SAE Screw, HH 5/16-18 x 1 3/ Screw, HH 5/16-18 x 3/ Screw, HH 3/8-16 x 2 3/ Screw, Socket Hd x 7/ Pulley, Idler Clip, Loom 1/ Bushing, Idler Shield, Trailing Bolt, Carriage 3/8-16 x 1 3/ Zerk 1/4-28 Str Washer, Lock 3/8 Heavy Screw, HH 3/8-16 x 2 1/ Screw, HH 3/8-16 x 2-1/ Split Ring Plate, Tapped Nut, Nyloc 3/ Bearing, Pivot Screw, HH 3/8-16 x 4-1/ Asm, Idler Arm (W/Bearing) Chain, Twist Link Spring, Extension Screw, HH 3/8-16 x 1 1/ Screw, HH 5/16-18 x Exmark red touch up spray paint - P/N Use Pro-lock Nut type Part No (.5ml tube) on setscrew threads and on sheave retaining bolt in engine crankshaft. Apply anti-seize compound on pulley bore. 7

9 ENGINE DECK GROUP 8

10 ENGINE DECK GROUP (cont.) Knob, Tracking Hairpin, Cotter Wld, Crank Nut, Nyloc 5/ Bolt, Socket Hd 3/8 x 3/8 (Shoulder) Setscrew, 5/16-18 x 5/ Washer, 3/8 SAE Linkage, Lower Brake Bushing, Flanged Nut, Whizlock 3/ Spring, Neutral Return Pin, Clevis Spring 3/ Bolt, Neutral Return Spring Washer, 1/4 Std Linkage, Drive Nut, Hex 5/ Bolt, HH 5/16-18 x 1 1/4 Tap Rod, Control Arm Screw, HH 3/8-16 x 1 1/ Spacer Nut, Jam 3/8-24 LH Yoke, Adjustable Joint,.375 LH Ball End Pin, Clevis 5/ Tube, Pump Link Spacer Nut, Jam 5/ Wld, Brake (32 ) Pin, Cotter 3/32 x 1/ Wld, Brake (36 ) Swivel Wld, Brake (48 & 52 ) Screw, HH 5/16-18 x 1 1/4 Sp Screw, HH 3/8-16 x 1 3/ Wld, Arm (LH) Nut, Jam 3/ Hose, 24 Oil Drain Spring Valve, Oil Drain Screw, HH 3/8-16 x 3/ Adapter, M / 3/8 Npt Nut, Nyloc 3/ Screw, HH 5/16-18 x 1 1/ Lever, Brake ( ) Spring, Extension...2 W/Decal & Grip Spacer, Short Wld, Bracket W/ Bushings Screw, HH 3/8-16 x Sleeve, Bushing Screw, HH 5/16-18 x 3/ Grip, Lever Shield, Hydro Control Bushing, Pivot Spacer, Long Screw, HH 3/8-16 x Bearing, Flange Linkage, Upper Brake Zerk 1/4-28 Str Bracket, Bellcrank Washer, 5/16 SAE Nut, Whizlock 3/ Washer, Lock 5/16 Heavy Bellcrank, W/ Bushings Wld, Arm (RH) Bushing, Plastic Nut, Whizlock 5/ Yoke, Brake Linkage Anchor, Spring Nut, Jam 5/ Exmark red touch up spray paint - P/N Use Pro-Lock nut type, Part No (.5 ml tube) on shoulder bolts & setscrew threads. Use a Teflon Pipe Sealant or equivalent on pipe threads. 9

11 ENGINE DECK GROUP (cont.) 10

12 HYDRAULIC GROUP Fitting, Straight Connector O-Ring O-Ring Wheel Motor Kit, Bearing Kit, Seal Spacer, Hydraulic Tank Nut, Whizlock 1/ Adapter, Straight Thread O-Ring O-Ring Elbow, O-ring Elbow, O-ring Pump, Hydro Kit, Input Shaft 10A Kit, Thrust Bearing 10A Kit, Cylinder Block 10A Kit, Overhaul Seal Nut, Whizlock 3/ Washer, 5/16 Std Screw, HH 3/8-16 x 1-1/ Hose, Hydro Hose, Hydro Asm, Charge Hose Asm, Case Drain Hose Element, Oil Filter Element, Oil Filter(Winter) Asm, Filter Head Adapter, Straight O-Ring Screw, HH 1/4-20 x 5/ Washer, Lock 1/4 Heavy Pump, Hydro Kit, Input Shaft 10A Kit, Thrust Bearing 10A Kit, Cylinder Block 10A Kit, Overhaul Seal Screw, HH 1/4-20 x 2 1/ Hose, Charge Elbow, O-Ring Washer, 1/4 SAE Clamp, Hose 11/ Clamp, Hose 17/ Adapter, Straight O-Ring Cap, Hydraulic Reservoir Gasket, Reservoir Cap Asm, Reservoir W/Decal... 1 Exmark black touch up spray paint Gloss black. Use only for operation below 32 F (0 C). 11

13 HYDRAULIC GROUP 12

14 ECS UPPER HANDLE and CONTROLS Knob, (Push/Pull) Nut, Jam 5/ Bushing, Nylon.38 I.D Push Nut (.50 Shaft) Screw, 5/16-18 x 1 3/ Nut, Nyloc 5/ Hairpin, Cotter Link, Blade Engagement Cable, Choke Bracket, Choke Cable Wld, OPC Lever LH Setscrew, 5/16-24 x 5/ Bushing, Nylon Wld, OPC Axle Lever Spring, OPC Extension Wld, OPC Lever RH Bolt, Carriage #10-24 x 1/ Knob, Red Throttle Cable, Throttle Nut, Nyloc, # Wld, Upper Handle ECS Grip, Handle Bar Bearing Lever, Drive LH Bushing, Drive Lever Screw, HH 1/4-20 x 2 3/ Nut, 1/4-20 Whizlock Pin, Spring 1/8 x 1/ Washer 1/4 SAE Washer, Spring Disc 1/ Thumb Latch Asm RH(Shown) Thumb Latch Asm LH(Not Shown) Screw, HH 1/4-20 x 1 1/8 W/Nylon Lever, Drive RH Nut, Whizlock 3/ Washer, Spring Disk 3/ Screw, HH 3/8-16 x Nut, Jam 3/ Screw, HH 5/16-18 x Washer, Friction Disc Washer, Friction Asm, Console( ) W/Decals Wld, Speed Shift Knob, Nyloc 3/ Nut, Hex 3/ Spring, Compression Washer 5/16 SAE Screw, HH 1/4-20 x 5/ Rod, Speed Control Nut, Jam 5/ Yoke Pin, Clevis 5/16 x Cap, Fuel Asm, Fuel Tank W/Fitting Stud, Fuel Tank Spring, Fuel Tank Washer, Lock 5/16 Heavy Screw, HH 5/16-18 x 3/ Fitting, Fuel Bulkhead W/Strainer Bracket, Opc Axle Clamp, Fuel Line Hose, Fuel Line Valve, Fuel Hose, Fuel Line Kawasaki PN Filter W/6 Fuel Line Nut, Nyloc 5/ Bracket, Shifter Slide Asm, Drive Lever RH Asm, Drive Lever LH Balljoint... 2 Exmark black touch up spray paint Gloss black. Use Pro-Lock nut type, Part no (.5cc tube) on setscrew threads, on thumb latch screws, and on fuel fittings. Use Pro-Lock retaining type, Part no (.5cc tube) on inside of bore of OPC hub and on fuel tank studs going into tank. 13

15 ECS UPPER HANDLE and CONTROLS 14

16 DECAL GROUP Decal, Hydraulic Tank Decal, VH Model Decal, Commercial Decal, Commercial Decal, Commercial Decal, Belt Drive Decal, TriVantage Decal, Throttle Decal, Park Brake Decal, Discharge Warning Decal, Exmark Logo Decal, Tracking Decal, Sulky Warning Decal, Danger (32 &36 ) Decal, Danger (48 ) Decal, Drive Wheel Release Decal, Missing Cover Decal, Belt routing (32 &36 ) Decal, Belt routing (48 & 52 ) Decal, Console Decal, Muffler Decal, LH ECS Instruction Decal, RH ECS Instruction Decal Kit, Viking Hydro 15

17 ELECTRICAL GROUP Plate, Tapped Washer, #10 Std Screw, PPH #10-24 x 5/ Switch, N.O Switch, On/Off W/ Keys Key, On/Off Key, Exmark Logo Nut, Ignition Switch Clip, Loom Harness, Wiring Screw, HH M x 16mm Screw, HH 1/4-20 x 3/ Washer, 1/4 SAE Nut, Nyloc 1/ Module, Interlock Grommet Tie, Cable 5 1/2 (Small) Clip, Loom Screw, HH 1/4-20 x 5/ Nut, Whizlock 1/ Screw, HH M6-1 x 16mm Washer, Lock 1/4 Heavy... 1 Use dielectric grease on all wiring harness connectors. 16

18 ELECTRICAL DIAGRAM 17

19 SERVICE RECORD Date Description of Work Done Service Done By 18

20 SEE EXMARK S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER Check us out on the Web: EXMARK MFG. CO. INC. PART NO INDUSTRIAL PARK BOX 808 (402) BEATRICE, NE FAX (402) ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO.

For Serial Nos. 600,000 & Higher and 590, ,454 Part No Rev. B

For Serial Nos. 600,000 & Higher and 590,000 591,454 Part No. 109-3550 Rev. B EFFECTIVE DATE: September 1, 1995 Program EXMARK PARTS PLUS PROGRAM If your Exmark dealer does not have the Exmark part in