EXMARK PARTS PLUS PROGRAM

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2 EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: ` 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals... 9 Electrical Diagrams Electrical Group Engine Deck Group " Mower Deck Fuel Group Handles & Controls... 8 Hydraulics Group " Mower Deck

4 52 MOWER DECK - 2 -

5 52 MOWER DECK.Part Description Req'd. Part Description Req'd Support, deck Chute, discharge..1 w/ bushings & decals Capscrew, 5/16-18 x Capscrew, 3/8-16 x Nut, nylock 5/ ! Washer, disc spring 3/ Capscrew, 5/16-18 x 5/ ! Nut, whizlock 3/ Pulley, V-Idler Hairpin,.177 # Nut, whizlock 5/ Spacer, blade driver Spacer, tube Housingw/Brg,Spacer &Ring Sheave, mower drive Washer Spring, extension Bushing, deck support Pulley, idler Ring, retaining (external) Screw, whizlock 3/8-16 x Washer, lock 3/8 hvy spring Nut, nylock 3/ ! Washer, pivot Washer, 3/ Zerk, 1/8 NPT (straight) Bearing, pivot Bearing, flange thrust Idler arm assy w/bearings Fork, caster Arm, deck idler Capscrew, 1/2-13 x Bushing, idler pivot Washer, lock 1/ Idler arm, w/bearings Nut, 1/ deck drive Spacer, front caster Arm, deck drive idler Tire/wheel assy, 9 x Zerk, 1/4-28 (90 ) Wheel Capscrew, 3/8-16 x 2-1/ Tire 9 x Link, rear deck support Bearing Balljoint Bushing Roller, anti scalp Cover w/decal Capscrew, 3/8-16 x 4 Gr Cover, deck Bushing, roller Belt, blade drive Bracket, spring anchor ! Capscrew, 3/8-16 x Capscrew, 3/8-16 x 3 1/2 Gr Nut, 5/8-18 UNF Spring, extension Spring, disk Wingnut, nylock Sheave, blade drive Baffle Bearing, ball Housing, cutter complete Housing, bearing... 3 (center) Spacer, bearing Housing, cutter complete Guard, dust... 3 (outer) Snap ring ! Washer, 3/8 SAE Flat Key, woodruff # Rod, deck support Spindle, outer blade Roll pin, 1/4 x 1-1/ Spindle, center blade Idler Blade, notched air foil ! Idler Blade, solid air foil ! Bushing Blade, low lift ! Spacer Blade, mulching Spacer Nut, hex 3/ Capscrew, 3/8-16 x 1 3/ Capscrew, 5/8-11 x 1 Gr Link Assy Capscrew, 3/8-16 x 1 1/ Spacer,Shv/Brg Deck, with support rods & baffle... 1! These parts are available in an Idler Pulley Kit (Part ). Each kit contains one item each of the referenced item number. Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK523. Deck weldmt does include welded in flow control baffles. Outer cutter housing complete includes sheave, washer and nut. Center cutter housing complete includes sheaves, washer, spacer and nut. Use Antisieze on bore of sheave & bearings. Exmark red touch up spray paint - P/N

6 60 MOWER DECK - 4 -

7 60 MOWER DECK.Part Description Req'd. Part Description Req'd Support, deck Zerk, 1/4-28 (90 )... 2 w/ bushings & decals Capscrew, 3/8-16 x Capscrew, 3/8-16 x Capscrew, 3/8-16 x 2-1/ ! Washer, disc spring 3/ Pulley, V-idler ! Nut, whizlock 3/ Bearing, pivot Hairpin,.177 # Washer, 3/8 stnd flat Spacer, blade driver Bolt, whizlock 3/8-16 x Link assy Capscrew, 5/16-18 x 5/ Washer Arm, deck drive idler Bushing, deck support Idler arm assy, deck drive Ring, retaining (external)... 2 (with bearings) ! Washer, pivot Arm, deck idler Bearing, flange thrust Idler arm, w/bearings Zerk, 1/8 NPT (straight) Bushing, idler pivot Fork, caster Spacer, tube Capscrew, 1/2-13 x Nut, whizlock 5/ Washer, lock 1/ Spring, extension Nut, 1/ Washer, lock 3/8 (hvy spring) Spacer, front caster Link, rear deck support Tire/whl assy, 9 x Nut, hex 3/ Wheel Nut, nylock 3/ Tire 9 x Deck, with Bearing... 2 support rods & baffle Bushing Bushing, roller Cover w/decal Roller, anti scalp Spacer Capscrew, 3/8-16 x 4 (Gr 8) Wingnut, nylon insert Chute, discharge Bumper, seat Capscrew, 5/16-18 x Cover, deck Nut, nylock 5/ Belt, blade drive Tapbolt, 3/8-16 x 2 3/ Capscrew, 3/8-16 x 1 1/ Pulley, flat idler Nut, 5/8-18 UNF ! Capscrew, 3/8-16 x 4 (Gr 5) Washer, disc spring Pulley, idler Sheave, blade drive Sheave, mower drive Bearing, ball Baffle Bearing, housing ! Washer, 3/8 SAE Spacer, bearing Cutter hsg,outer complete Guard Cutter hsg,center complete Snap ring Rod, deck support Key, woodruff 5/8 x 3/ Rollpin Spindle, outer blade Bracket, spring anchor Spindle, center blade ! Idler Blade, notched air foil ! Bushing Blade, solid air foil ! Spacer Blade, low lift Spring, extension Blade, mulching Spacer w/bearing Balljoint Housing w/brg, spacer, & ring Capscrew, 5/8-11 x 1 (Gr8) Capscrew, 3/8-16 x 1 3/4... 2! These parts are available in an Idler Pulley Kit (Part ). Each kit contains one item each of the referenced item number. Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK603. Deck weldmt does include welded in flow control baffles. Outer cutter housing complete includes sheave, washer and nut. Center cutter housing complete includes sheaves, washer, spacer and nut. Use antisieze on bore of sheave & bearings. Exmark red touch up spray paint - P/N

8 ENGINE DECK GROUP - 6 -

9 ENGINE DECK GROUP Part Description Req'd. Part Description Req'd Engine Deck Weldment Crank weldmt * Pipe nipple (Koh Only) Bolt, neutral return * Elbow, 90 (Koh Only) Spring, neutral return Grommet Bushing, flanged Hub, 4 bolt Yoke, adjustable Stud Screw, 5/16-18 x 3/ Tire and wheel assy Screw, 3/8-16 x Tire only Nut, 3/8-16 whizlock Rim only Nut, 5/16-18 whizlock Nut, wheel Screw, 5/16-18 x 4 1/ Key, woodruff 1 x 1/ Screw, 5/16-18 x 1 1/ Pin, cotter 9/64 X 1 1/ Screw, 7/16-20 x 2 1/2 (Koh) Nut, 3/4-16-2B slotted hex Screw, 7/16-20 x 3 (Kaw) Anchor, spring Washer, spring disc Clip, loom 2.06 dia Spacer, clutch anchor Key, 1/4 x 1/4 x Washer Belt,deck drive(52 & 60 ) Nut, nylock 5/ Clutch w/strap assembled Screw, 5/16-18 x 1 1/ Clutch w/plastic tie Washer, 5/16 disc spring Strap, clutch Bolt, tap 5/16-18 x 1 1/ Standoff, clutch Screw, 3/8-16 x 2 1/ Plastic tie, small Washer, lock 3/8 heavy Hitch weldmt Washer, pivot Sheave, 4 1/4 O.D Screw, 3/8-16 x 1 3/ Sheave, Pump Hairpin, cotter Key, 5mm sq x 25mm Clevis pin Setscrew, 5/16-18 x 3/ Washer, 5/ Pulley, idler Screw, 5/16-18x1-3/8 special Bushing, idler Spacer Idler arm w/bushings Nut 5/16-24 regular Idler arm weldmt Nut, 5/16-24 jam Bushing, idler pivot Washer, 1/ Spring, extension Hitch Kit, sulky Bearing, pivot Screw, 5/16-18 x 1-1/ Zerk, grease 1/ Washer, lock 5/16 heavy Bearing, flanged Screw,3/8 x 3/8 sckt hd shld Rod, control arm Washer, 3/8 SAE flat Spring Screw, whizlock 3/8-16 x3/ Swivel Swivel, drive lever Knob, tracking Klipring Support, tank/handle Setscrew, 5/16-18 x 5/ Arm, control LH Cotter pin Arm, control RH (not shown) Plastic tie (large) ! Belt, hydro trans drive ( A Belt) Shield, drag Spring, extension Washer, flat 5/16 std... 3 Use Teflon Pipe Sealant or equivalent on threads. Install sheave with long end of hub up. Exmark black touch up spray paint - Gloss black Exmark red touch up spray paint - P/N

10 HANDLE AND CONTROLS Part Description Req'd. Part Description Req'd Handle wldmnt, hydro Washer, spring disk Grip, handle Pin, clevis Rod wldmnt, OPC Hairpin cotter Spring Nut, whizlock 3/ Lever wldmt, OPC Lh Nut, nylock 1/ Bushing, nylon Washer, 1/4 std flat Lever weldmt, OPC Rh Washer, 1/4 disc spring Setscrew Screw, 1/4-20 x 1-3/ Throttle control (19hp Kaw) Screw, 5/16-18 x Throttle control (Koh) Screw, 1/4-20 x 5/ Knob, red ball Nut, whizlock 1/ Choke control push/pull Washer, friction Drive lever RH (shown) Washer, friction Drive lever LH (not shown) Washer, 5/16 flat Bushing, drive lever Nut, nylock 5/ Rod, drive lever Nut, jam 5/ Latch,thumb RH w/grip (shown) Yoke, adjustable Latch, thumb LH w/grip Pin, clevis Grip, vinyl latch Screw, 1/4-20 x 1-1/ Lever, shifter Screw, 3/8-16 x 1-1/ Knob, 1-3/ Screw, x 1/ Spring, compression Nut, nylock Plate, shifter lever Bearing, sleeve Rod, speed control Asm,drive lever RH Screw, 3/8-16 x Asm,drive lever LH... 1 Use Pro-Lock Nut Type (P/N ml. Tube) on setscrews and on shifter knob threads Use Pro-Lock Retaining 1 (P/N cc Tube) on inside bore of OPC Hub Exmark black touch up spray paint - Gloss black - 8 -

11 DECALS.Part Description Req'd. Part Description Req'd Decal, Console Decal, Discharge Warning Decal, Battery Decal, 2 Minute Cool Decal, Hydraulic Tank Decal, Muffler Decal, Tracking Decal, Roller Mounting Decal, Tri-vantage Decal, Patent Decal, Commercial Decal, Belt Drive Decal, Swash (large) TTH Decal, Sulky Warning Decal, Commercial Decal, Mower Deck Decal, Patent Pending Decal, Belt Route Decal, Neutral Lock Danger Label Decal, Drive Wheel Release Kit, Decal Complete Decal, Swash (small) TTH

12 FUEL GROUP Part Description Req'd. Part Description Req'd Stud, fuel tank Kohler Part fuel filter Cap, gas... 1 Kawasaki Part fuel filter Spring, fuel tank Hose, fuel 7.0 (Kaw) Washer, flat 5/16 std Hose, fuel 8.5 (Koh) Gas tank Elbow, fuel tank Clamp, fuel line Washer, 5/16 lock Valve, fuel Screw, 5/16-18 x 3/ Bushing, fuel Nut, nylock 5/ Hose, fuel 2.5 (Koh) Hose, fuel 8.5 (Kaw)... 1 Use Prolock, Retaining type (P/N ).5cc tube on studs going into tank

13 HYDRAULICS GROUP Part Description Req'd Part Description Req'd Fitting, straight connector Elbow, Boss O-Ring O-Ring Flare O-Ring Elbow, Motor, wheel Flare O-Ring Kit, seal Boss O-Ring Kit, bearing Washer, 5/16 std Clamp, hose 5/ Adapter, straight thread Fitting, hose tee (3/8 hose) Boss O-Ring Connector, male Flare O-Ring Head, filter Hose, hydro (RH) Element, oil filter Hose assy, case drain Element, oil filter(winter) Hose assy, charge pump Cap, hydraulic reservoir Elbow, Gasket, hydr. tank cap Hose assy, supply Elbow, Hose assy, charge line Reservoir, hydraulic fluid Hose, hydro (LH) Clamp, hose 1/ Hose, hydro (LH) Fitting, hose tee(1/4 I.D hose) Nut, whizlock 5/ Elbow, Screw, 1/4-20 x 3/ O-Ring Screw, 3/8-16 x 1-1/ Nut, nylock 1/ Screw, 5/16-18 x 3/ Screw, 1/4-20 x 2 pan hd Nut, whizlock 1/ Pump, hydro Nut, whizlock 3/ Kit, overhaul seal Screw, 5/16-18 x Grip, Dump Valve Hose assy... 1 Use Teflon Pipe Sealant or equivalent on hydraulic reservoir fittings and filter head fittings. Use only for operation below 32 F(0 C) Exmark black touch up spray paint - Gloss black

14

15 ELECTRICAL DIAGRAMS Engine Deck Wiring Diagram NOTE: All connectors are viewed from the wire input side of the connector. Console Wiring Diagram NOTE: All connectors are viewed from the wire input side of the connector

16 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO-MULCH ACCESSORY 1997,1998,1999, 2000 PART NO EXMARK MFG. CO. INC. (402) INDUSTRIAL PARK BOX 808 FAX (402) BEATRICE, NE ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO. INC.

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