Z500 Z Master With 60in TURBO FORCE

Transcription

1 Form Number Rev A Z500 Z Master With 60in TURBO FORCE Side Discharge Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Front Frame Assembly Castor and Wheel Assembly Main Frame Assembly Brake and Wheel Hub Assembly Castor Wheel Assembly No Steering Control Assembly LH Motion Control Assembly No RH Motion Control Assembly No Hydraulic System Assembly Seat and Roll-Over Protection System Assembly Seat Assembly No Roll-Over Protection System Assembly No Deck Connection Assembly Deck Assembly Spindle Assembly No Deck Decal Assembly No Rubber Deflector Assembly No Lever Assembly No Drive Idler Assembly Engine and Clutch Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kohler dealer Page Description Muffler and Guard Assembly Fuel Tank Assembly Electrical Assembly Crankshaft Assembly Kohler CH Crankcase Assembly Kohler CH Oil Pan and Lubrication Assembly Kohler CH Head, Valve and Breather Assembly Kohler CH Ignition and Electrical Assembly Kohler CH HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page Blower Housing and Baffle Assembly Kohler CH Starting System Assembly Kohler CH Fuel System Assembly Kohler CH Engine Control Assembly Kohler CH Exhaust Assembly Kohler CH Air Intake and Filtration Assembly Kohler CH Decal Assembly Kohler CH Attachments and Accessories List

3 Rev A Front Frame Assembly Front Frame ASM Screw-HH 1: Decal-Brake, Parking Hitch Pin ASM 1: Plug Screw-HH 1: Fitting-Grease Washer-Belleville 1: Bushing Nut-HHF, Whiz Front Floorpan ASM Screw-HH 3: Decal Screw-HH 3: Decal-Warning Washer-Flat Bushing 35 2 Front Frame Spring ASM Lift Lever ASM 35: Rod-Lift, Deck Grip-Lever, Lift 35: Swivel-Deck Mount, Rear Arm-Lift, Deck 35: Nut-Hex Spring-Compression 35: Nut-Jam Washer-Flat 35: Washer-Flat Nut-Lock, NI 35: Spring-Support, Deck Ring-Snap Screw-HSBH Arm-Lift, Deck RH Front Deck Lift ASM Screw-HH LH Deck Lift ASM Outer Deck Lift Plate ASM Washer-Spacer, 14 GA 15: Decal-Height, Deck Ring-Retaining Inner Deck Lift Plate ASM Screw-HSH 16: Decal-Height, Deck Nut-Jam Bushing-Lever, Lift Bumper Bushing-Lever, Lift 3

4 Rev A Cap-Grease Nut-Lock, NI Washer-Bellville Bearing-Cone, Tapered Bearing-Cup, Tapered Seal-Grease Fork-Caster Castor Wheel ASM Castor and Wheel Assembly 4

5 Rev A Main Frame Assembly Stop-Brake, Park Nut-Lock, NI Screw-HH Washer-Flat Screw-HH Screw-PRH Main Frame ASM (W/Decals) Decal-Warning 11: Decal-Console, Top Decal-Danger Wheel And Tire ASM R-Clamp 12: Tire Housing-Manual 12: Wheel Rim Cap-Housing 12: Stem-Valve Floorpan 13: Decal-Protection, Ear 13: Decal-Location, Manual Nut-Lug Nut-Lock, NI Clip-Loom Tie-Plastic Screw-HH Nut-HF Washer-Flat Pocket Hinge-Floorpan, LH Hinge-Floorpan, RH Screw-HH Nut-Lock, NI 5

6 Rev A 5 Brake and Wheel Hub Assembly Bearing-Control Pin-Spring, Clevis Spring-Brake Screw-HH Brake Rod And Yoke ASM Fitting-Grease 3: Yoke-Linkage, Brake Nut-Square 3: Rod-Brake Nut-Hex 3: Nut-Hex Nut-HHF, Whiz Brake Lever ASM Washer-Lock 4: Grip-Lever, Brake Washer-Flat Shaft-Brake Pin-Cotter Bracket-Brake Pin-Cotter Washer-Spacer, 14 GA Screw-HH Band-Brake Spacer Spacer-Wheel, Short Retainer-Band, Brake Spacer-Wheel, Long Pin-Clevis Bearing-Flange, Side Brake Rod And Yoke ASM 13: Yoke-Linkage, Brake 13: Rod-Brake 13: Nut-Hex Pin-Trunion Hub And Wheel ASM 15: Wheel Hub ASM 15: Stud-Wheel Screw-HH 6

7 A Rev A Castor Wheel Assembly No Seal-Bearing Spacer-Bearing Bearing-Cone, Taper Spacer-Caster, Front 5 1 Wheel And Tire ASM (Semi- Pneumatic) 5: Bearing-Cup Screw-HH Nut-Lock, NI 7

8 Rev A 6 Steering Control Assembly Washer-Belleville Nut-HF Damper-Control, Motion Nut-HHF, Whiz Screw-HH RH Lever ASM Tracking Rod ASM 37: Grip-Control, Motion 9: Balljoint-RH Nut-Lock, NI 9: Nut-Hex Nut-Hex 9: Nut LH Motion Control ASM 9: Balljoint-Thread, LH RH Motion Control ASM Tracking Rod ASM 10: Balljoint-RH 10: Nut-Hex 10: Knob-Tracking 10: Nut 10: Spring-Compression 10: Balljoint-Thread, LH LH Lever ASM 11: Grip-Control, Motion Arm-Control, Pump Bearing-Flange, Side Screw-HH Screw-HH Screw-HH Screw-Set Washer-Flat 8

9 A Rev A LH Motion Control Assembly No Pin-Clevis Arm-Shaft, Control Wld,Motion Control LH Neutral Return ASM 4: Yoke-Adjustable 4: Bolt-Return, Neutral 4: Spring-Return, Neutral 4: Bushing, Nylon Flanged 4: Nut-Hex 4: Screw-CARR 4: Washer-Flat 4: Tab,Adjustment Screw-HH Pin-Cotter Nut-Lock, NI 9

10 Rev A A3 RH Motion Control Assembly No Pin-Clevis Arm-Shaft, Control Control-Motion, RH Neutral Return ASM 4: Yoke-Adjustable 4: Bolt-Return, Neutral 4: Spring-Return, Neutral 4: Bushing, Nylon Flanged 4: Nut-Hex 4: Screw-CARR 4: Washer-Flat 4: Tab,Adjustment Screw-HH Pin-Cotter Nut-Lock, NI 10

11 Rev A Hydraulic System Assembly HYD Hose ASM 14: HYD Hose ASM HYD Reservoir ASM 14: Adapter-Run, Tee 2:1 1 Reservoir-HYD 14:3: O-Ring 2:1: Cap-Reservoir, HYD Clamp-Hose 2:1: Gasket-Cap Clamp-Hose 2: Decal-Tank, HYD Adapter-Straight Head-Filter 18: O-Ring HYD Hose ASM Adapter-Straight Filter-Oil, HYD 19: O-Ring Filter-HYD, Winter Fitting-HYD, 90 DEG Elbow-90 DEG 20: O-Ring 7: O-Ring Fitting-Straight Fitting-Straight 21: O-Ring 10: O-Ring 21: O-Ring 10: O-Ring HYD Hose ASM Motor-Wheel HYD Hose ASM 11: Nut-HH Hose-HYD 11: Key-Woodruff Elbow-45 DEG 11: Drive Link Kit 26: O-Ring 11: Seal Kit HYD Hose ASM Bushing-Pivot, Idler Sheave Spring-Extension Sheave Pump Inlet Hose ASM Belt-V 14: HYD Hose ASM Sheave-Idler 11

12 Rev A 7 Hydraulic System Assembly (continued) Bearing Arm ASM 51: Overhaul Seal Kit 33: Sleeve-Bearing 51: Shock Valve Kit 33: Fitting-Grease Screw-HH Screw-HH Screw-HH Screw-HH Screw-HH Screw-Set Screw Screw-Set Washer-Flat Washer-Flat Washer-Flat Key-Square Key-Square Nut-HHF, Whiz Nut-HF Washer-Lock Screw-HH Pump-HYD 51: Bearing-Shaft, Input 51: Cylinder Block Kit 51: Thrust Bearing Kit 12

13 Rev A Seat and Roll-Over Protection System Assembly Seat ASM Rod-Holdup, Seat Screw-HH Screw-HH Nut-Lock, NI Nut-Lock, NI Nut-HF Decal ROPS ASM 13

14 Rev A A Armrest Kit 1: Cushion-Rest, Arm 1: Washer-Flat 1: Screw-HH 1: Channel-Armrest 1: Nut-Hex, Side Deform 1: Bracket-Armrest, RH 1: Bracket-Armrest, LH 1: Screw-HH 1: Nut-Lock, NI 1: Screw-HH 1: Nut-Lock, NI Cushion-Seat, Bottom Cusion-Seat, Back Frame-Seat Track-Seat Retractable Seatbelt Kit 11: Screw-HH 11: Nut-Lock Spacer-Track Screw-HH Nut-HF Washer-Flat Seat Assembly No

15 A Rev A Roll-Over Protection System Assembly No Upper Tube ASM 54 1 Bag-Bolt, ROPS 1: Decal-ROPS 54: Screw-HH 1: Decal-Warning, Folding ROPS 54: Washer-Belleville Nut-Lock, NI 54: Nut-HHF, Whiz ROPS Fold Pin ASM Screw-HH Nut-HF 7 1 Tube-Support, RH 12 1 Tube-Support, LH Bumper-Rubber (W/Stud) Seat Support Frame ASM Catch-Latch, Seat Screw-HH Nut-Lock, NI Nut-Lock, NI Screw-HH Spring-Torsion Bushing-Latch, Seat Grip-Lever Washer-Flat Latch ASM Retractable Seatbelt Kit 34: Screw-HH 34: Nut-Lock 15

16 Rev A Nut-HF Deck Chain ASM 3: Chain-Lift, Deck 3: Screw-HH 3: Nut-HF Nut-Hex Washer-Lock Screw-HH Balljoint-Spherical Nut-Hex Strut-Deck 10:2 1 Tube And Zerk ASM 10:2: Fitting-Grease Pin-Strut Screw-HH Nut-Lock, NI 14 1 Deck ASM Deck Connection Assembly 16

17 D Rev A Deck Assembly Belt Spacer Cover-Belt Rubber Deflector ASM Guide-Belt Bracket-Cover Plate-Skid Lever ASM Screw-HWHTF Screw-HH Bracket-Cover Mount-Pulley Bracket-Cover, Tall Washer-Flat Nut-HHF, Whiz Idler-Flat Screw-HH Screw-CARR Screw Washer Pulley Screw-HH Spindle ASM Bushing-Idler Blade-Hi Flow Plate-Idler Screw-HH Spacer Tube-Spacer Screw-CARR Screw-HH Nut-Lock, NI Spacer-Wheel Washer-Belleville Roller-Scalp, Anti Screw-Cap Nut-Lock, NI Washer-Blade Bolt, Heavy Deck ASM Baffle-Discharge Baffle ASM Washer Baffle ASM Guide-Belt Tube-Spanner Handle-Latch, Swell Spring-Torsion Bushing-Latch, Swell 17

18 Rev A D Nut Deck Assembly (continued) 18

19 DA Rev A Key-Square Hub-Pulley Washer-Blade Bolt, Heavy Shield-Bearing 5 1 Spindle Bearing ASM 5: Housing-Spindle 5: Bearing ASM 5:2: Bearing ASM 5:2: Spacer-Set, Matched 5: Seal-Oil 5: Fitting-Grease Spacer-Seal Spindle Shaft ASM Nut-Hex Spindle Assembly No

20 Rev A DA Decal-Danger Decal-Danger Decal-Cover, Missing Decal-Danger Decal-Torque Decal-Routing, Belt Decal-Scalp, Anti Decal-Grease Decal-Setting, Baffle Decal-Grease Decal Decal-Service, Check Decal-Adjustment, Baffle Plate-Turbo Screw-HSBH Washer-Spring Nut-Lock, NI Deck Decal Assembly No

21 DA Rev A Rubber Deflector Assembly No Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Lock, NI 21

22 Rev A DA Screw-Lock Cap-Lock Lever-Lock Nut-Lock, NI Lever Assembly No

23 Rev A Drive Idler Assembly Washer-Belleville Guide-Belt, RH Bushing-Idler Screw-CARR Bushing-Pivot, Idler Bushing-Idler Idler Spring-Extension Pulley-Idler Arm ASM 14: Sleeve-Bearing 14: Fitting-Grease Screw-HH Screw-HH Screw-HH Screw-HH Nut-Lock, NI Washer-Flat Nut-HHF, Whiz Spacer-Fender Washer-Flat Travel Limiter ASM 26: Plate-Limiter, Pulley 26: Pad-Bumper 26: Rivet Guide-Belt, LH 23

24 Rev A Screw-HH Washer-Belleville Tube-Drain, Oil Rod-Belt Washer-Spring Guard-Clutch Clutch Spacer-Clutch Decal Strap-Guard Screw-HH Screw-HH Nut-HHF, Whiz 42 1 Engine-Kohler, Ch Washer-Flat Screw-HH Washer-Belleville Engine and Clutch Assembly 24

25 Rev A Muffler and Guard Assembly Cable Heat Shield Kit Washer-Spring 1: Screw-HH Spacer 1: Nut-HF RH Shield ASM Bumper-Rubber (W/Stud) 43: Clip-Baffle, Rear Shield ASM 43: Shield-Engine 11: Decal-Important 43: Shield-RH 11: Shield/Lift ASM 43: Baffle-Cooler, Engine 11:2: Shield-Engine 43: Rivet-Pop 11:2: Lift-Shield 43: Washer-Flat 11:2: Rivet-Pop Decal-Routing, Belt 11: Decal-Devices, Rotating Muffler LH Shield ASM Washer-Lock 14: Clip-Baffle, Rear Screw-HH 14: Shield-Engine Screw 14: Baffle-Engine Shield, LH 14: Rivet-Pop 14: Washer-Flat Guard-Muffler Screw-HH Nut-Lock, NI Washer-Flat Nut-HF Clip-Loom Screw-HWH 25

26 Rev A 22 Fuel Tank Assembly Fuel Line ASM Nut-Lock, NI 1: Clamp Washer-Lock 1: Hose-Fuel Washer-Flat 1: Valve-Check, Fuel Screw-PPH 1: Hose-Fuel Washer-Spring 1: Fitting-Tee, Barbed Control-Choke, Push / Pull 1: Hose-Fuel Bolt-CARR 1: Hose-Fuel Knob-Ball 1: Valve-Fuel Cable-Throttle Control ASM 1: Hose-Fuel 29: Lever Throttle Cable Control Panel ASM Nut-Lock 2: Decal-Panel, Control Tie-Plastic Stud LH Fuel Tank Kit ASM 10:1 1 LH Fuel Tank ASM 10:1: Fitting-Fuel, Bulkhead 10: Cap-Fuel, Gas RH Fuel Tank Kit ASM 11:1 1 RH Fuel Tank ASM 11:1: Fitting-Fuel, Bulkhead 11: Cap-Fuel, Gas Spring-Tank, Fuel Screw-HH 26

27 Rev A Electrical Assembly Strap-Holddown, Battery Switch-Starting, Key Battery 23: Washer-Tooth 2: Decal-Battery 23: Nut-HH 2: Decal-Battery Meter-Hour Wingnut Switch-PTO Wire-Ground Clip-Loom Insulator-Battery Harness-Wire Screw-HH Tie-Plastic Washer-Flat Wire-Starter Nut-Lock, NI Insulator-Solenoid Spring-Switch, Seat Bolt-Holddown Mount-Spring, Seat Nut-Lock Screw-HH Relay Nut-HF Washer-Flat Key-Ignition Nut-Hex Switch-Closed, Normally Decal-Instructions, Charging Plate-Switch, Seat Screw-PPH Plate-Tapped Fuse-Blade Type, 20 Amp Switch Switch-Open, Normally Tie-Plastic Module-Delay, Seat 27

28 Rev A E S 1 Crankshaft (Includes 2) S 1 Plug-Cup Crankshaft Assembly Kohler CH

29 E Rev A 1 1 Crankcase S 1 Plug-Pipe S 1 Seal-Oil S 1 Valve-Drain, Oil (Includes 5) S 1 Cap-Valve, Oil Drain S 6 Pin-Locating S 2 Rod-Connecting (Standard) S 2 Rod-Connecting (.25) S 2 Piston W/Ring Set (STD) (Includes 9,10) S 2 Piston W/Ring Set (.08) S 2 Piston W/Ring Set (.25) S 2 Piston W/Ring Set (.50) S 4 Retainer-Piston, Pin S 2 Ring Set (.25) S 2 Ring Set (.25) S 2 Ring Set (.50) S 1 Shim-Camshaft (Red) S 1 Shim-Camshaft (Black) S 1 Shim-Camshaft (White) S 1 Shim-Camshaft (Blue) S 1 Shim-Camshaft (Yellow) S 1 Shim-Camshaft (Green) S 1 Shim-Camshaft (Gray) Crankcase Assembly Kohler CH S 1 Camshaft S 1 Ring-Retainer 14 M S 1 Washer-Flat (8 Mm) S 1 Seal-Shaft, Cross Governor S 1 Washer-Flat (1/4) S 1 Shaft-Cross, Governor S 1 Plug-Cup 29

30 Rev A E3 Oil Pan and Lubrication Assembly Kohler CH S 1 Closure Plate ASM (Includes 2-14) S 1 Dipstick Tube ASM (Includes 3) S 1 Dipstick S 1 Governor Gear Kit (Includes 5) S 1 Pin-Regulating, Governor S 1 Tab-Locking S 1 Shaft-Gear, Governor S 1 Seal-Oil (PTO End) S 1 O-Ring S 1 Oil Pump ASM (Includes 11,12) S 1 Pick Up-Oil S 1 O-Ring 13 M S 2 Washer-Plain (6 Mm) 14 M S 2 Screw-HF (M6X1.0X25) S 2 Screw-Tapping (1/4-1X3/4) S 1 Filter-Oil S 1 Oil Cooler Kit (Includes 18-20) S 1 Cooler-Oil (Phenolic) S 1 O-Ring S 1 Nipple-Filter, Oil S 2 Nut-Plastic S 1 Connector S 1 Switch-Pressure S 9 Screw-HF (M8X1.25X45) S 1 Screw-HF (M8X1.25X45)

31 E Rev A Head, Valve and Breather Assembly Kohler CH S 1 Plain Valve Cover Kit (Includes 2, 3) 2 M S 4 Screw-Hex Flange (M6X1.0X30) S 1 O-Ring S 1 Strap-Lifting S 4 Retainer Kit S 2 Cap-Spring, Valve S 2 Spring-Valve S 2 Retainer-Spring S 1 Seal-Stem, Valve S 1 Head ASM (No. 1 Cylinder) S 1 Valve-Intake (Standard) S 1 Valve-Intake (.25) S 1 Valve-Exhaust (Standard) S 1 Valve-Exhaust (.25) S 1 Valve Train Kit (Includes 15, 18, 19) S 4 Lifter-Valve S 2 Rod-Push S 2 Cylinder Head Gasket Kit (Includes 21, 22) S 1 Head ASM (No. 2 Cylinder) S 2 Arm-Rocker S 2 Pivot-Arm, Rocker S 8 Stud-Head, Cylinder S 8 Washer S 8 Nut-HF (M8X1.25) 23 M S 2 Screw-HF (M6X1.0X34) S 1 Oil Fill Valve Cover Kit (Includes 2, 3) S 1 Oil Fill Cap ASM (Includes 26) S 1 O-Ring S 1 Strap-Lifting S 1 Reed-Breather S 1 Retainer-Reed, Breather 30 M S 1 Screw-HHFTF (M5X0.8X10) S 1 Filter-Breather S 1 Breather Kit (Includes 33-35) S 1 Gasket-Breather S 1 Cover-Breather S 1 Plug-Hex, Countersunk (1/8) 36 M S 4 Screw-Flange, Hex (M6X1.0X20) S 1 Clamp-Hose S 1 Hose-Breather S 1 Clamp-Hose S 1 Cylinder Head Hardware Kit (Includes 5-9, 11, 12, 14, 18, 19, 23) 31

32 Rev A E5 Ignition and Electrical Assembly Kohler CH S 1 Stator Kit (Includes 2) 25 X S 2 Washer-Plain S 1 Bracket-Wire, Stator S 2 Screw-Head, Phillips 3 M S 2 Screw-HHFTF (M5X0.8X25) S 1 Connector (3 Contact) S 2 Module-Ignition S 1 Clamp-Line, Fuel 5 M S 4 Screw-HHFTF (M5X0.8X20) 29 X S 1 Washer-Plain (1/4In) S 1 Flywheel S 1 Clip-Cable 7 X S 1 Key S 2 Spark Plug S 1 Washer-Flat (3/8) S 1 Harness-Wiring S 1 Screw-Hex Flange (M10X1.5X45) S 2 Tie-Wire S 1 Fan S 1 Bracket-Strap, Ground S 2 Nut-Plastic S 1 Washer S 1 Module-Advance, Speed S 2 Screw S 4 Bolt-Shoulder (M6X1.0X16) S 1 Front Drive Shaft Kit (Includes 16) 16 M S 4 Screw-HF (M8X1.25X25) 17 X S 4 Washer-Plain (1/4) S 4 Spacer S 1 Ring-Support S 1 Screen-Grass S 4 Washer-Spring 22 M S 4 Screw-HH (M6X1.0X100) S 1 Screw-Set S 1 Rectifier-Regulator 32

33 E Rev A Blower Housing and Baffle Assembly Kohler CH S 1 Housing-Blower (Includes 2-4, 6) S 2 Nut-Plastic S 1 Screw-Set S 1 Nut-Plastic S 1 Access Cover Kit (Includes 6, 7, 8 (Qty.4)) S 2 Panel-Access S 4 Clip 8 M S 10 Screw-HHFTF (M6X1.0X16) 9 M S 1 Screw-Heavy Hex Flange (M5X0.8X16) 10 M S 2 Screw-HHFTF (M5X0.8X16) S 1 Plate-Backing (No. 2 Side) 12 M S 4 Screw-HHFTF (M5X0.8X20) S 1 Baffle-Barrel, Cylinder (No. 2 Side) S 1 Baffle-Valley (No. 2 Side) 15 M S 2 Screw-HHFTF (M5X0.8X10) S 1 Baffle-Valley (No. 1 Side) S 1 Baffle-Barrel, Cylinder (No. 1 Side) S 1 Plate-Backing (No. 1 Side) 33

34 Rev A E7 1 M S 1 Nut-Hex Flange (M8X1.25) 2 M S 2 Screw-Hex Flange (M8X1.25X70) S 1 Starter ASM (Includes 4-8) S 3 Screw-Torx Head, External S 1 Solenoid Kit (Includes 4) S 1 Pinion Drive Kit (Includes 7) S 1 Ring S 1 Brush Kit Starting System Assembly Kohler CH

35 E Rev A S 1 Carburetor Kit (Includes 2, 3) S 1 Gasket-Manifold/Carburetor S 1 Gasket-Carburetor/Elbow 4 M S 4 Nut-Hex Flange (M6X1.0) S 6 Clamp-Hose S 1 Line-Fuel (24 Inch, Cut to needed Length) S 1 Line-Fuel S 1 Line (Fuel Pump To Filter) 9 M S 1 Screw-HF (M6X1.0X12) S 1 Filter-Fuel S 1 Clip-Cable S 1 Pump-Pulse, Fuel S 2 Screw-Hex Cap (M6X1.7X18) S 2 Nut-Plastic S 1 Sleeve-Insulating S 1 Service Choke Repair Kit S 1 Float Kit S 1 Solenoid Valve Kit S 1 Overhaul Kit Fuel System Assembly Kohler CH

36 Rev A E9 Engine Control Assembly Kohler CH S 1 Bolt-Square Neck, Round Head S 1 Washer-Spring (1/4) S 1 Lever-Governor 26 M S 1 Screw-HHFTF (M5X0.8X20) 3 M S 1 Nut-Hex Flange (M6X1.0) S 1 Spring-Governor S 1 Spring-Linkage S 1 Spring-Governor S 1 Bushing-Retaining, Linkage S 1 Linkage-Throttle S 1 Bushing-Throttle, Linkage 8 M S 3 Screw-HHFTF (M5X0.8X16) S 1 Spring-Return, Choke 10 M S 1 Nut-Hex, Lock (M5X0.8) S 1 Bracket-Control 12 M S 4 Screw-HHFTF (M6X1.0X16) S 2 Clamp-Cable S 1 Spacer-Control ASM S 1 Lever-Throttle Actuator 16 X-20-1-S 1 Washer-Lock (1/4) 17 M S 1 Nut-HF (M5X0.8) S 1 Washer-Flat S 1 Lever-Control, Throttle 20 M S 1 Nut-Hex (M4X0.7) 21 M S 1 Screw (M4X0.7X30) S 1 Washer-Flat (5.5 Mm) S 1 Linkage-Choke S 1 Lever-Choke 36

37 E Rev A S 4 Stud (M8X1.25X33) S 2 Gasket-Manifold, Exhaust 3 M S 4 Nut-Hex Flange (M8X1.25) Exhaust Assembly Kohler CH

38 Rev A Air Intake and Filtration Assembly Kohler CH E10 38

39 Air Intake and Filtration Assembly Kohler CH S 1 Air Cleaner ASM (Includes 2-7) S 1 Cover ASM S 1 Valve-Ejector, Dust S 2 Clip S 1 Element-Air, Primary S 1 Element-Air, Safety S 1 Housing-Air Cleaner, Heavy Duty S 1 Plug-Pipe S 1 Hood-Cleaner, Air 10 M S 2 Screw-HF (M6X1.0X16) 11 X S 2 Washer-Plain S 1 Air Cleaner Bracket ASM S 2 Clamp-Hose S 1 Hose-Cleaner, Air 15 M S 2 Screw-HF S 1 Bracket-Mounting, Air Cleaner 17 M S 2 Nut S 1 Gasket-Manifold/Carburetor S 2 Gasket-Manifold, Intake S 1 Manifold-Intake (Includes 17, 18, 25) S 4 Screw-HF (M6X1.0X55) S 1 Retainer-Clip 23 M S 2 Screw-HHFTF (M6X1.0X16) S 1 Shield-Debris S 2 Clip S 1 Gasket-Carburetor/Elbow S 1 Elbow-Air Cleaner (Includes 25) S 2 Connector-Hose 29 M S 4 Stud-Carburetor S 1 Decal-Sentry, Oil S 1 Decal-Cleaner, Air 39

40 Rev A E S 1 Decal-Clear Laminate S 1 Decal-Cooler, Oil Decal Assembly Kohler CH

41 Attachments and Accessories For Z500 Z Master, With 60in TURBO FORCE Side Discharge Mower Product Name Model/Part 1.25 Inch Spark Arrester Kit Blade-Mid Flow, 20.5 Inch Blade-Lo Flow, 20.5 Inch Blade-Hi Flow, 20.5 Inch Blade-Recycler, 20.5 Inch Blade-Atomic, 20.5 Inch Inch Recycler Kit Deluxe Suspension Seat Suspension Kit for Standard Seat Sunshade-Bimini Filter Minder Gauge Hitch Kit

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