For Serial Nos. 670,000 & Higher

Transcription

1 For Serial Nos. 670,000 & Higher Part No Rev. A

2 EFFECTIVE DATE: September 1, 1995 EXMARK PARTS PLUS PROGRAM Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. -1-

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. Description TABLE OF CONTENTS Page Deck Group Decal Group Electrical Diagrams Electrical Groups Electrical Logic Schematics Engine Deck Group Front Frame Group Fuel Groups Hydraulics Group Main Frame Group Motion Control Group Park Brake Group Spindle Assembly

4 DECK GROUP Washer, Spring Disk 5/ Stud, Belt Shield Wld, Belt Guide Knob Washer, Belt Shield Sheave, Idler Sheave, Flat Idler Bushing, Idler Screw, HH 3/8-16 x 4 Gr Washer, Spring Disk 3/ Guard, Top Spring Bearing, Spherical Seal, Double Lip Seal, Single Lip Spacer Latch, Belt Shield Asm, Shield W/Decal 60" RH Asm, Shield W/Decal 66" RH Asm, Shield W/Decal 72 RH Asm, Shield W/Decal 60" LH Asm, Shield W/Decal 66" LH Asm, Shield W/Decal 72 LH Strip-Seal, 3" O-Ring Asm, Deck W/Decals 60" Asm, Deck W/Decals 66" Asm, Deck W/Decals Belt Belt Belt Kit, Idler Arm W/Bearings Zerk, 90 1/ Screw, HH 5/16-18 x 1 1/ Screw, HH 3/8-16 x 2 1/ Bolt, Carriage 5/16-18 x 5/ Bolt, Carriage 5/16-18 x 1 Sp Screw, HH FLG 3/8-16 x Washer, 5/16 SAE Washer, 3/8 SAE Washer, 5/16 Std Washer, 3/8 Std Nut, Whizlock 3/ Nut, Nyloc 5/ Nut, Nyloc 3/ Ring, Retaining Nut, Whizlock 5/ Asm, Deck Complete Asm, Deck Complete Asm, Deck Complete Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Complete deck assembly includes all items from pages 3 6 except items ( #8, #16, #28, #31,#38, and #40 from page 5) and includes mule drive belt from page 16. Kit also includes items #10 & #

5 DECK GROUP -4-

6 DECK GROUP (cont.) Washer, Spring Disk 5/ Nut, Hex 5/ Wld, Pin Deck Strut Nut, Hex 5/ Balljoint Bolt, Carriage 3/8-16 x Chain, Deck Lift Washer, Lock 5/ Jackshaft, Lazer Bolt, Carriage 5/16-18 x 1 66 & Washer Bolt, Carriage 5/16-18 x Washer, Spring Disk 3/ Washer, 3/8 SAE Asm, Strut Washer Asm, Strut 66 & Nut, Whizlock 3/ Screw, HH 7/16-20 x 1-5/8 Sp Nut, Nyloc 5/ Spacer, Guard Bottom Nut, Nyloc 3/ Asm, Jackshaft Housing Nut, Whizlock 7/ Sheave, Jack Shaft- Double Kit, Anti-Scalp Roller Asm, Jackshaft Screw, HH 5/8-11 x Axle, Anti-Scalp Roller Screw, HH 5/8-11 x 5 1/2 66 & Roller, Anti-Scalp Wld, Dogleg Asm, Chain Deck Wld, Dogleg Chute, Discharge LZ Wld, Dogleg Hinge, Grass Discharge Wld, Baffle Front Adj LH Nut, Whizlock 5/ Wld, Baffle Front Adj LH Nut, Whizlock 5/ Wld, Baffle Front Adj LH Washer, 5/16 Std Wld, Baffle Front Adj RH Deflector, Discharge Wld, Baffle Front Adj RH Screw, HH 5/16-18 x 7/ Wld, Baffle Front Adj RH Zerk, 1/4-28 Str Wld, Deck Strut-Std Screw, HH 5/16-18 x Wld, Deck Strut-Std 66 & Screw, HH 3/8-16 x Baffle, Scroll Asm, Discharge Chute Baffle, Scroll Screw, HH 3/8-24 x 2 Gr Baffle, Scroll Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Apply Mobil HTS grease (P/N oz packet) (or a food-grade antiseize) between the jackshaft and bearings and jackshaft and sheaves. DO NOT use a copper or nickel based antiseize. -5-

7 SPINDLE ASSEMBLY Asm, Cutter Housing Complete Washer, Spring Disk 1/ Retaining Ring, Internal Bushing, Splined Asm, Bearing W/O-Rings O-Ring Nut, Nyloc 5/ Guard, Bottom Spacer, Bearing Spacer, Splined Stepped Spacer, Splined Asm, Cutter Housing Spindle, Double Spline Asm, Spindle Housing Asm, Housing W/Studs Sheave, Blade Drive Sheave, Blade Drive Sheave, Blade Drive Nut, Spindle 7/ Screw, HH 1/2-20 x 2 1/ Washer, 5/8 Std Blade, Low Lift 60" Blade, Medium Lift 60" Blade, High Lift Solid 60" Blade, High Lift Notched 60" Blade, High Lift Ls 60" Blade, High Lift Ls Solid 60" Blade, Mulch 60" Blade, Low Lift 66" Blade, Medium Lift 66" Blade, High Lift Solid 66" Blade, High Lift Notched 66" Blade, High Lift Ls 66" Blade, High Lift Ls Solid 66" Blade, Mulch 66" Blade, Low Lift 72" Blade, Medium Lift 72" Blade, High Lift Solid 72" Blade, High Lift Notched 72" Blade, High Lift Ls 72" Blade, High Lift Ls Solid 72" Blade, Mulch 72" Nut, Nyloc 3/ Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK605 (60 ), MK665 (66 ) and MK725 (72 ). Apply Mobil HTS grease (P/N oz packet) (or a food-grade antiseize) between the spindles and bearings. DO NOT use a copper or nickel based antiseize. -6-

8 FRONT FRAME GROUP Asm, Front Frame, Asm, Front Frame, Asm, Front Frame, Zerk, 1/4-28 Straight Asm, Floorpan ( ) W/Decals Bearing Cone, Tapered Roller Asm, Lever ( )W/Grip Grip, Lift Lever Arm Wldmt, Deck Lift Spring, Compression Washer, 3/8 SAE Flat Nut, Nyloc 3/ E-Ring Arm, Deck Lift Plate, Deck Lift Wld, Deck Lift Plate Bushing, Lift Lever Stop, Deck Height Screw, 3/8-16 x 2 3/ Hitch Pin W/Lanyard Hairpin Cotter Screw, 3/8-16 x 1 3/ Washer, 3/8 Disc Spring Nut, Whizlock 3/ Screw, 3/8-16 x Screw, 3/8-16x1 1/ Washer, 7/8 SAE Flat Rod, Deck Lift Nut, 5/8-11 Regular Swivel, Deck Mount Washer, 5/8 Std Flat Spring, Deck Support Cap, Grease Jam Nut, 5/ Asm, Floorpan, Liftout ( ) W/Decal Seal, Grease Caster Wldmt Nut, 3/4-10 Nyloc Washer, Spring Disk Screw, 1/2-13 x 9 1/ Plug Guard, Seal Nut, 1/2-13 Nyloc Bolt, Carriage 5/16-18 x 3/ Seal, Bearing Bearing Cone Nut, Whizlock 5/ Axle, Caster Bushing Screw, 3/8-16 x 1 3/ Ring, Retaining Screw, Socket HD5/16-18x1 1/ Bearing Cup, Tapered Roller Spacer, Nut Asm, Caster Wheel (Semi-Pneumatic) Jam Nut, 5/ Weldmt, Front Lift Shaft (LH) Weldmt, Front Lift W/Lever(RH) Washer, Spacer Asm, Deck Lift Spring Asm, Deck Lift Spring... 2 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Use Pro-Lock, Nut Type (P/N ,.5ml tube) on spacer nut, Item #52. Includes frame weldment plus items #2, #31, #34, #39, #49, #51, #55, #56 and #57. For all units except Serial Numbers 688, ,329 For units with Serial Numbers 688, ,329-7-

9 FRONT FRAME GROUP -8-

10 MAINFRAME GROUP Track, Seat (4 Adjustable) Spring, Seat Rail Asm, Seat Tracks Seat Seat Spacer, Seat Track Screw, 5/16-18 x 3/ Cushion, Seat Cushion, Seat Cushion, Backrest Cushion, Armrest (RH) Cushion Armrest (LH) Seat Frame Washer, 5/16 Std Flat Asm, Frame ( ) W/Decals Asm, Frame ( ) W/Decals Wheel/Tire Assy Tire, 24x Ply Wheel Asm, Console ( ) W/Decals Asm, Seat Frame Nut, Wheel 1/ Rod, Seat Hold-Up Screw, 5/16-18 x Screw, 3/8-16 x Nut, Nyloc # Nut, Nyloc 5/ Nut, Nyloc 3/ Nut, Whizlock 3/ Nut, Whizlock 5/ Screw, 3/8-16 x 3-1/ Washer, 3/8 SAE Flat Kit, Seat Belt Latch, Seat Screw, 5/16-18 x 7/ Bumper Washer, 5/16 SAE Flat Grip Screw, 3/8-16 x Stop, Park Brake Bolt, Seat Cushion Nut, Nyloc 1/4-20 (black) Screw, 5/16-18 x 1 1/ Bumper Screw, 7/16-20 x Nut, Nyloc 7/ Asm, ROPS Fold Pin Bushing Spring Catch, Seat Latch Washer, #10 STD Flat Screw, Truss HD #10-24 x Screw, Truss HD #10-24 x 3/ Screw, Pan Head #10-24 x 5/ Latch, Cubby Door Asm, Cubby Screw, Hex Cap 3/8 x Kit, ROPS LZ Washer, Spring Disk 3/ Cotter, Hair Pin Double Loop Nut, Hex Flange Side Lock 1/ Screw, 1/2-13 x 3 1/ Stop, Seat... 2 Exmark black touch up spray paint - gloss black. Not illustrated. Includes ROPS fold pin plus hairpin, item #53. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #14, catch item #43, and seat belt assembly item #26. Includes armrests and seat back decal. Does not include seat belt or tracks. For all units except units with a 31HP Briggs & Stratton engine. For units with a 31 HP Briggs & Stratton engine. -9-

11 MAINFRAME GROUP -10-

12 FUEL GROUP ALL UNITS EXCEPT 28HP KOHLER EFI Clamp, Fuel Line Kohler Part No Fuel Filter...1 Kawasaki Part No Fuel Filter...1 Briggs&Stratton Part No Fuel Filter Valve, Fuel Tie, Plastic Large Cap, Fuel Tank Fitting, Fuel Blkhd W/Screen O-Ring Washer, 5/16 SAE Hose, Fuel Line 21" Stud, Fuel Tank Asm, Tank Fuel (LH) Asm, Tank Fuel (RH) Fitting, Barbed Tee Hose, Fuel Line 26" Spring, Fuel Tank Valve, Fuel Check Screw, 5/16-18 x 3/ Hose, Fuel Line 3 1/2" (Kohler & Briggs) Hose, Fuel Line 8 1/2" (Kawasaki) Washer, Lock 5/ Hose, Fuel Line 2 1/2" Nut, Whizlock 1/ Control, Throttle Control, Choke Screw, PPH #10-24 x 1/ Asm, Panel W/Decals (Kawasaki) Bolt, Carriage #10-24 x 1/ Nut, Nyloc # Asm, Panel W/Decals (Kohler & Kawasaki) Asm, Panel W/Decals (Briggs) Clip, Loom (.50) Kit, Gauge Fuel Screw, 1/4-20 x Control, Throttle/Choke Knob, Red Knob, Black Nut, Thin Nyloc 5/ Refer to Engine Owner s Manual (Fuel Filter Must be 15 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Use Pro-lock, Retaining Type (Part No ),.5cc tube on stud threads going into the tank. Includes: tank, cap, fitting & studs. LH tank also includes fuel gauge. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. For all units except Serial Numbers 688, ,329. For units with Serial Numbers 688, ,

13 FUEL GROUP 28HP KOHLER EFI Asm, Tank EFI Fuel (RH) Washer, Lock 1/ Asm, Tank EFI Fuel (LH) Washer, Flat SAE 5/ Kit, Fuel Line W/Clamps Fitting, Fuel Blkhd W/Screen Clamp, Fuel Line 5/ O-Ring Hose, Fuel Line 24" Washer, Lock 5/16 Hvy Clip, Loom Screw, 5/16-18 x 3/ Nut, Whizlock 1/ Cap, Fuel Tank Screw, Cap 1/4 20 x 5/ Stud, Fuel Tank Clip, Loom Spring, Fuel Tank Kohler Part No Fuel Filter (Large) Nut, Thin Nyloc 5/ Kohler Part No Fuel Pump Valve, Fuel Dual Flow Screw, Machine #10-24x5/ Plastic Tie (Small) Nut, Nyloc # Hose, Fuel Line 28" Kit, Fuel Line W/Clamps Screw, 1/4-20 x Kohler Part No Fuel Regulator Hose, Fuel Line 35" Clamp, Fuel Line 1/ Cable, Throttle Clip, Loom Kit, Fuel Line W/Clamps Hose, Fuel Line 42" Screw, PPH #10-24 x 1/ Connector, 1/4x 5/ Plastic Tie Fitting, Fuel Blkhd W/O Screen Bolt, Carriage #10-24 x 1/ O-Ring Asm, Control Panel W/Decals Hose, Fuel Line 8 1/2" Washer, Washer, #10 Std Bolt, Carriage #10-24 x 5/ Kit, Gauge Fuel Hose, Fuel Line 38 1/4" Clamp, Fuel Line 14.5 Oetiker (Black) Hose, Fuel Line 32" Clip, Loom Clip, Loom Half Screw, Truss HD #10-24 x 3/ Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Use Pro-lock, Retaining Type (Part No ),.5cc tube on stud threads going into the tank. Includes: tank, cap, fittings & studs. LH tank also includes fuel gauge. Clamps require special pliers Part No (Oetiker Part No or Kohler Part No ) for installation. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. -12-

14 PARK BRAKE GROUP Bushing Spring, Brake Rod Rod, Brake Lever ( )W/Grip Shaft, Brake Bracket, Brake (60 ) Bracket, Brake (66 & 72 ) Washer, Spacer Nut, Slotted Band, Brake Spacer (Short)(60 ) Spacer (Short) (66 & 72 ) Spacer (Long)(60 ) Spacer (Long)(66 & 72 ) Bearing, Flange Yoke Pin, Trunion Hub & Drum W/Studs, Wheel Studs, Wheel Key, Woodruff 5/16 x Grip, Brake Lever Screw, 3/8-16 x 3/ Pin, Clevis Spring 3/ Screw, 1/2-13 x 4 (60 ) Screw, 1/2-13 x 6 (66 & 72 ) Zerk, 1/ Nut, Sq. Reg. 1/2-13 UNC-2B (60 ) Nut, Whizlock 1/2-13 (66 & 72 ) Nut, 3/ Nut, Whizlock 3/ Washer, Lock 1/ Washer, 3/8 Std Pin, Cotter 1/8 x 3/ Pin, Cotter 9/64 x 1 1/ Screw, 5/16-18 x 1 3/ Spacer Retainer, Brake Band Pin, Clevis 3/8 x 1 1/ Exmark black touch up spray paint - gloss black. Not Illustrated. -13-

15 PARK BRAKE GROUP -14-

16 MOTION CONTROL GROUP ALL UNITS EXCEPT 31HP BRIGGS & STRATTON Yoke Screw, 3/8-16 x 1 1/ Washer, Disc Spring 3/ Screw, 3/8-16 x 1 3/ Damper Set Screw, 5/16 x 5/ Ball Joint (RH) Nut, Nyloc 3/ Bushing, Nylon (Reverse Ind) Nut, 5/ Bolt, (Neutral Return) Nut, 5/16-24 (LH) Spring, (Neutral Return) Nut, Jam 5/ Screw, 5/16-18x1 3/8 Sp Washer, 1/ Nut, Whizlock 5/ Washer, 5/16 Std Handle ( ) W/Grip (LH) Nut, Whizlock 3/ Handle ( ) W/Grip (RH) Pin, Cotter 3/32 x 1/ Arm, Pump Control Pin, Clevis 5/16 x Bracket, Motion Control (LH) Nut, Nyloc 5/ Bracket, Motion Control (RH) Spring, Compression Link, Tracking Rod Knob, Tracking Bearing, Flanged Asm, Tracking Rod Ball Joint (LH) Asm, Tracking Rod Arm, Control Shaft Nut, Hex 5/ Grip, Motion Control Handle Bolt, Carriage 5/16-18 x 3/4, short neck Screw, 5/16-18 x 1 1/ Tab, Adjustment Screw, 3/8-16 x 3/4...8 Exmark black touch up spray paint - gloss black. Not Illustrated. Use Pro-lock, Nut type (Part No ),.5ml tube on setscrews. -15-

17 MOTION CONTROL GROUP 31HP BRIGGS & STRATTON Yoke Screw, 3/8-16 x 1 1/ Washer, Disc Spring 3/ Screw, 3/8-16 x 1 3/ Damper Set Screw, 5/16 x 5/ Ball Joint (RH) Nut, Nyloc 3/ Bushing, Nylon (Reverse Ind) Nut, 5/ Bolt, (Neutral Return) Nut, 5/16-24 (LH) Spring, (Neutral Return) Screw, HH 5/16-18 x 2 1/ Screw, 5/16-18x1 3/8 Sp Washer, 1/ Nut, Whizlock 5/ Washer, 5/16 Std Handle ( ) W/Grip (LH) Nut, Whizlock 3/ Handle ( ) W/Grip (RH) Pin, Cotter 3/32 x 1/ Arm, Pump Control Pin, Clevis 5/16 x Bracket, Motion Control (LH) Nut, Nyloc 5/ Bracket, Motion Control (RH) Spacer Link, Tracking Rod Bracket, Damper Mount Bearing, Flanged Bolt, Carriage 5/16-18 x 7/ Ball Joint (LH) Asm, Tracking Rod Arm, Control Shaft Nut, Hex 5/ Grip, Motion Control Handle Bolt, Carriage 5/16-18 x 3/4, short neck Screw, 5/16-18 x 1 1/ Tab, Adjustment Screw, 3/8-16 x 3/4...8 Exmark black touch up spray paint - gloss black. Not Illustrated. Use Pro-lock, Nut type (Part No ),.5ml tube on setscrews. -16-

18 ENGINE DECK GROUP ALL UNITS Washer, Spring Disc 3/ Zerk, 1/4-20 (90º) Spacer Spring Spacer, Spring Mount Bushing, Idler O-ring Kit, Mule Idler Spring Bushing, Idler Pulley, Idler Nut, Whizlock 3/ Pulley, Idler Belt, Mule Drive...1 Exmark black touch up spray paint - gloss black. Kit also includes item #19. Kit includes items shown and (2) whizlock nuts item # Kit, Idler Arm ( ) W/Brgs Screw, 3/8-16 x Screw, 3/8-16 x 1 3/ Screw, 3/8-16 x 2 3/ Screw, 3/8-16 x 3 1/2 Gr Nut, Nyloc 3/ Washer, 3/8 SAE Guard, Top Seal, Single Lip Ring, Retaining Bearing, Spherical Bushing, Idler

19 ENGINE DECK GROUP (cont.) 31 HP BRIGGS & STRATTON Support, Front Cover RH Washer, 5/16 Spring Disc Screw 1/4-20 x Washer, 5/16 STD Bumper, Rubber Rod, Belt Washer, 1/4 STD Tab, Clutch Anchor Clip, Loom Support, Front Cover (LH) Washer, 7/16 Spring Disc Washer Nut, Whizlock 1/ Screw, 7/16-20 x 1 1/ Nut, Nyloc 1/ Nut, Whizlock 3/ Kit Clutch Screw, 3/8-16 x Spacer, Clutch Rivet, 3/16 x 1/ Asm, Shield W/Decals (Kohler) Screw, 1/4-20 x 3/ Shield, Engine Hose, Oil Drain w/plug Screw, 5/16-18 x 2 1/ Plug Screw, 5/16-18 x Guard, Muffler Nut, Whizlock 5/ Spacer Screw, 5/16-18 x 1 1/2...1 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. For S/N 692,278 and Higher only. Briggs & Stratton Replacement Parts List (Refer to Engine Owner s Manual) Description B& S Part Engine Oil Filter Engine Air Filter Safety Filter

20 ENGINE DECK GROUP (cont.) ALL UNITS EXCEPT 31 HP BRIGGS & STRATTON Baffle, Engine Cooler (27HP & 28HP EFI) Washer, Lock 5/16 Hvy Bumper, Rubber Screw, 3/8-16 x Nut, Hex M Washer, Spring Disc Guard, Rear Engine Washer, 3/8 Std Clutch Kit (23HP) Clutch Kit (27HP) Clutch Kit (28HP EFI) Clutch Kit (28HP Kawasaki) Kit, Brake Pole Module Spacer (23HP) Spacer (27HP, 28HP EFI, 28HP Kawasaki) Asm, Shield W/Decals (Kohler) Asm, Shield W/Decals (Kawasaki) Shield, Engine Screw, 3/8-16 x 1 3/ Shield (LH) Subassy (Kohler) Shield (LH) Subassy (Kawasaki) Shield, Heat (Kohler) Shield, Heat (Kawasaki) Screw, 1/4-20x 3/ Shield, Muffler Shield (RH) Subassy (Kohler) Shield (RH) Subassy (Kawasaki) Clip, Shield Kit, Cable Heat Shield (Kohler) Rod, Belt Screw, 1/4-20 x Asm, Oil Drain Tube W/Plug (Kohler) Screw, 3/8-16x1 (23HP & 27HP) Screw, 3/8-16 x 1 (28HP EFI) Screw, 7/16-20 x 2 1/2 (Kohler) Screw, 7/16-20 x 1 1/2 (Kawasaki)...1 Exmark black touch up spray paint - gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. Includes items #20, #30, #31, #35, #36, & #44. Includes items #20, #31, #35, & Rivet, 3/16 x 1/4 (Kohler) Rivet, 3/16 x 1/4 (Kawasaki) Nut, Nyloc 1/ Bracket, Guard Top Washer, 1/4 Std Arrester, Spark (1.25) (28HP EFI) Gasket (Kohler) Nut, Whizlock 3/8-16 (23HP & 27HP) Nut, Whizlock 3/8-16 (28HP EFI) Nut, Whizlock 1/ Clip, Loom Screw,Self Tapping 5/16-18x1.75 (Kohler) Clamp, Muffler (1.38) (28HP EFI) Spacer (Kohler) Washer, Lock 7/ Screw, 7/16-14x.75 G Washer, Spring Disc 3/ Washer, 3/16 Std Plug, Oil Drain Kit, Muffler Kohler (23HP & 27HP) Kit, Muffler Kohler (28HP EFI) Screw, 5/16-18x.5 (Kohler) Asm, Oil Drain Tube W/Plug (Kawasaki) Keeper, Clutch (Kawasaki) Screw, HH 5/16-18 x 5/8 (Kawasaki) Washer, 5/16 SAE (Kawasaki) Screw HH M x 25mm (Kawasaki) Washer, Lock M8 (Kawasaki) Nut, Hex M (Kawasaki) Nut, Whizlock 5/16-18 (Kawasaki) Bracket, Muffler Mount (Kawasaki) Guard, Muffler (Kawasaki) Bracket Muffler Support (Kawasaki)... 1 Kohler Replacement Parts List (Refer to Engine Owner s Manual) Description Kohler Part Engine Oil Filter Engine Air Filter Safety Filter Kawasaki Replacement Parts List (Refer to Engine Owner s Manual) Description Kawasaki Part Engine Oil Filter Engine Air Filter Safety Filter

21 ENGINE DECK GROUP (cont.) ALL UNITS EXCEPT 31HP BRIGGS & STRATTON -20-

22 HYDRAULIC GROUP ALL UNITS EXCEPT 31HP BRIGGS & STRATTON Asm, Reservoir W/Decal Asm Cap W/Gasket Gasket, Reservoir Cap Head, Filter Element, Hydraulic Oil Filter Element, Hydraulic Filter (Winter) Clamp, Hose (11/16) Clamp, Hose (17/32) Asm, Hose Hydraulic Boss O-Ring Ring, Retaining Hose, Hydraulic Asm, Case Drain Hose Elbow, Boss O-Ring Seal, Single Lip Adapter, Straight Boss O-Ring Adapter, Straight Boss O-Ring Elbow, Boss O-Ring Screw,1/4-20 x 5/ Lockwasher, 1/ Elbow, Boss O-Ring Pump, Hydraulic Kit, Input Bearing Kit, Thrust Bearing Kit, Cylinder Block Kit, Overhaul Seal Kit, Shock Value Connector, Straight O-Ring (SAE #8) O-Ring (37 Flare #8) Motor, Wheel Drive (TL Style) Kit, Output Shaft & Seals (TL Style) Motor, Wheel (TF Style) Kit, Output Shaft & Seals (TF Style) Kit, Seal (TL & TF Style) Hose, Upper LH (60 ) Hose, Upper (66 & 72 Option 1) Hose, Upper (66 & 72 Option 2)...1 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Use only for operation below 32 F (0 C). Check the serial number on the front of the wheel motor to determine the style Hose, Lower LH (60 ) Hose, Lower (66 & 72 Option 1) Hose, Lower (66 & 72 Option 2) Hose, Upper RH (60 ) Hose, Upper (66 & 72 Option 2) Hose, Lower RH (60 ) Hose, Lower (66 & 72 Option 2) Sheave, Pump Setscrew, Sq Hd 5/16-18 x 5/ Setscrew, Sq Hd Cup 5/16-18 x Setscrew, Sq Hd Cup 5/16-18 x 3/ Key, Machine 3/16 SQ x Adapter, Straight (60 & (66 &72 Option 2)) Boss O-Ring Flare O-Ring Elbow,90 Long (66 & 72 Option 1) Boss O-Ring Flare O-Ring Idler Flat W/Hub Kit, Idler Arm ( ) W/Bearings Screw, HH 3/8-16 x 1 3/ Washer, Flat Std 5/ Nut, Whizlock 3/ Spacer Nut, Whizlock 1/ Sheave, Engine Belt, Pump Drive Screw,3/8-16 x 1 1/ Screw,3/8-16 x 3 1/2 Gr Screw,3/8-16 x 1 1/ O-ring Key, 1/4 x 1/4 x 1 1/ Zerk,90 1/ Bearing, Spherical Spring, Extension Screw, HH 1/4-20 x Washer, SAE 1/ Guard, Top

23 HYDRAULIC GROUP ALL UNITS EXCEPT 31HP BRIGGS & STRATTON -22-

24 HYDRAULIC GROUP 31HP BRIGGS & STRATTON Asm, Reservoir W/Decal Asm Cap W/Gasket Gasket, Reservoir Cap Head, Filter Element, Hydraulic Oil Filter Element, Hydraulic Filter (Winter) Clamp, Hose Worm Gear Strip, Vinyl Seal Asm, Hose Hydraulic Boss O-Ring Ring, Retaining Hose, Hydraulic Asm, Hose Hydraulic Asm, Hose Hydraulic Seal, Single Lip Fitting, Boss O-Ring O-Ring (37 Flare #8) Adapter, Straight Boss O-Ring Elbow, Boss O-Ring Screw,1/4-20 x 5/ Lockwasher, 1/ Adapter, Straight Boss O-Ring O-Ring (37 Flare #6) Pump, Hydraulic Kit, Input Bearing Kit, Thrust Bearing Kit, Cylinder Block Kit, Overhaul Seal Fan Guard, Fan Kit, Shock Valve (200 Bar, no orifice) Kit, Shock Valve (200 Bar,.031 orifice) Connector, Straight O-Ring (SAE #8) O-Ring (37 Flare #8) Motor, Wheel Drive (TF Style) Kit, Output Shaft & Seals Kit, Seal...1 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Use only for operation below 32 F (0 C) Hose, Upper LH (60 ) Hose, Upper (66 & 72 ) Hose, Lower LH (60 ) Hose, Lower (66 & 72 ) Hose, Upper RH (60 ) Hose, Upper (66 & 72 ) Hose, Lower RH (60 ) Hose, Lower (66 & 72 ) Sheave, Pump Setscrew, Sq Hd 5/16-18 x 5/ Setscrew, Sq Hd Cup 5/16-18 x Spacer Key, Machine 3/16 SQ x Adapter, Straight Boss O-Ring O-Ring (37 Flare #8) Idler Flat W/Hub Kit, Idler Arm ( ) W/Bearings Screw, HH 3/8-16 x 2 1/ Washer, Flat Std 3/ Nut, Whizlock 3/ Spacer Nut, Whizlock 1/ Sheave, Engine Belt, Pump Drive Screw,3/8-16 x 1 1/ Screw,3/8-16 x 3 1/2 Gr Screw,3/8-16 x 1 1/ O-ring Key, 1/4 x 1/4 x 1 1/ Zerk,90 1/ Bearing, Spherical Spring, Extension Screw, HH 1/4-20 x Washer, SAE 1/ Guard, Top Clamp, Hose

25 HYDRAULIC GROUP 31HP BRIGGS & STRATTON -24-

26 DECAL GROUP Decal, Park Brake Decal, Cutting Height Decal, Warning Slope Decal, Check Service Decal, Belt Routing Decal, Baffle Adjustment Decal, Deck Height Decal, Throttle Decal, Triton Decal, No Step Decal, Fuel Valve Decal, Guard Decal, Lazer Model Decal, Triton Decal, Pump Belt Rtg Decal, Discharge Warning Decal, 3750 RPM Decal, EFI Decal, Ignition/PTO...1 Decal for all units except Kohler EFI. Decals for Kohler EFI units only Decal, Ignition/PTO EFI Decal, Choke Decal, Bolt Torque Decal, Console Throttle Decal, Missing Cover Decal, Triton Badge Decal, Relay/Fuse Decal, Rops Folding Decal, Anti-Scalp Decal, Rotating Devices Decal, Important Decal, Danger Decal, Triton Decal, Hyd Tank/Hot Surface Decal, Exmark Logo Decal, Exmark (31HP Briggs) Decal, Console Top Decal Kit-Air-Cooled (Including EFI) -25-

27 DECAL GROUP -26-

28 ELECTRICAL GROUP 23 HP & 27 HP KOHLER Hold Down, Battery Screw, 1/4-20 x 1/ Wingnut, Nyloc Cable, Battery (-) Insulator, Battery Screw, 5/16-18 x Washer, 1/4 Flat Nut, Hex 5/ Spring, Seat Switch Wldmt, Spring Mount Screw, 1/4-20 x 3/ Nut, 1/4-20 Whizlock Key, Exmark Logo Key, Ignition Switch, Seat N.C Actuator, Seat Switch Screw, #10-24 x 5/ Plate, Tapped Fuse-20 Amp Switch, Brake N.O./N.C...1 Use dielectric grease on all wiring harness connectors Switch, Drive Lever N.O Plastic Tie (Small) Module, Seat Delay Asm, Switch W/Nut Meter, Engine Hours Switch, PTO Clip, Loom Harness, Wiring Plastic Tie (Large) Cable, Battery (+) Insulator, Solenoid (+) Bolt, Battery Hold Down Asm, Seat Switch Actuator Nut, #10-24 Hex Nyloc Relay, 12V Nut, Ignition Washer, 1/4 SAE Bolt, Carriage #10-24 x 1/ Nut, 5/16-18 Nyloc

29 ELECTRICAL GROUP 28 HP KOHLER EFI Harness-Wiring Cable-Battery (-) Cable- Battery (+) Nut, Nyloc # Screw, Machine #10-24 x 1/ Relay, 12V Panel, Fuse & ECU Mount Screw, Mach #10-24 x Screw, 1/4-20 x 3/ Nut, 1/4-20 Whizlock Washer, 1/4 SAE Flat Clip, Loom Screw, 1/4-20 x Indicator, Red Led Screw, 1/4-20 x 1/ Screw, #10-24 x 5/ Switch, N.O./N.C Plate- Tapped Switch, Drive Lever N.O Asm, Switch W/Nut Key, Exmark Logo Key, Ignition Meter- Engine Hours Module, Seat Delay Clip, Loom Fuse-20 Amp...2 Use dielectric grease on all wiring harness connectors Clip, Loom Switch, Seat N.C Insulator, Battery Holdown, Battery Wingnut, Nyloc Bolt, Battery Holddown Asm, Seat Switch Actuator Switch, PTO Plastic Tie (Small) Plastic Tie (Medium) Plastic Tie (Large) Clip, Loom 3/ Fuse, 10 Amp Insulator, Solenoid Bolt, Carriage #10-24 x 1/ Washer, 1/4 Flat Nut, Ignition Washer, # Screw, M X 16mm Washer, 5/16 SAE Actuator, Seat Switch Screw, 5/16-18 X Spring Wldmt, Seat Spring Mount Nut, Hex 5/ Nut, 5/16-18 Nyloc

30 ELECTRICAL GROUP 28 HP KAWASAKI SERIAL NUMBERS 688, , Hold Down, Battery Module, Seat Delay Screw, 1/4-20 x 1/ Asm, Switch W/Nut Wingnut, Nyloc Meter, Engine Hours Cable, Battery (-) Switch, PTO Insulator, Battery Clip, Loom Screw, 5/16-18 x Harness, Wiring Washer, 1/4 Flat Plastic Tie (Large) Nut, Hex 5/ Cable, Battery (+) Spring, Seat Switch Insulator, Solenoid (+) Wldmt, Spring Mount Bolt, Battery Hold Down Screw, 1/4-20 x 3/ Asm, Seat Switch Actuator Nut, 1/4-20 Whizlock Nut, #10-24 Hex Nyloc Key, Exmark Logo Relay, 12V Key, Ignition Nut, Ignition Switch, Seat N.C Washer, 1/4 SAE Actuator, Seat Switch Bolt, Carriage #10-24 x 1/ Screw, #10-24 x 5/ Nut, 5/16-18 Nyloc Plate, Tapped Adapter, Harness Fuse-20 Amp Adapter, Spade Switch, Brake N.O./N.C Wire, Ground Switch, Drive Lever N.O Switch, 12V Solenoid Plastic Tie (Small) Wire, Starter Solenoid... 1 Use dielectric grease on all wiring harness connectors. -29-

31 ELECTRICAL GROUP 28 HP KAWASAKI ALL UNITS EXCEPT SERIAL NUMBERS 688, , Hold Down, Battery Plastic Tie (Small) Screw, 1/4-20 x 1/ Module, Seat Delay Wingnut, Nyloc Asm, Switch W/Nut Cable, Battery (-) Meter, Engine Hours Insulator, Battery Switch, PTO Screw, 5/16-18 x Clip, Loom Washer, 1/4 Flat Harness, Wiring Nut, Hex 5/ Plastic Tie (Large) Spring, Seat Switch Cable, Battery (+) Wldmt, Spring Mount Insulator, Solenoid (+) Screw, 1/4-20 x 3/ Bolt, Battery Hold Down Nut, 1/4-20 Whizlock Asm, Seat Switch Actuator Key, Exmark Logo Nut, #10-24 Hex Nyloc Key, Ignition Relay, 12V Switch, Seat N.C Nut, Ignition Actuator, Seat Switch Washer, 1/4 SAE Screw, #10-24 x 5/ Bolt, Carriage #10-24 x 1/ Plate, Tapped Nut, 5/16-18 Nyloc Fuse-20 Amp Wire, Starter Solenoid Switch, Brake N.O./N.C Switch, 12V Solenoid Switch, Drive Lever N.O...2 Use dielectric grease on all wiring harness connectors. -30-

32 ELECTRICAL GROUP 31HP BRIGGS & STRATTON Hold Down, Battery Screw, 1/4-20 x 1/ Wingnut, Nyloc Cable, Battery (-) Insulator, Battery Clip, Loom Washer, 1/4 Flat Mount, Relay Nut, #10-24 Hex Nyloc Bolt, Carriage #10-24 x 1/ Screw, 1/4-20 x 3/ Nut, 1/4-20 Whizlock Key, Exmark Logo Key, Ignition Washer, 1/4 SAE Nut, Ignition Screw, #10-24 x 5/8...8 Use dielectric grease on all wiring harness connectors Plate, Tapped Fuse-20 Amp Switch, Brake N.O./N.C Switch, Drive Lever N.O Plastic Tie (Small) Module, Seat Delay Asm, Switch W/Nut Meter, Engine Hours Switch, PTO Clip, Loom Harness, Wiring Plastic Tie (Large) Cable, Battery (+) Insulator, Solenoid (+) Bolt, Battery Hold Down Relay, 12V

33 ELECTRICAL DIAGRAM -23HP & 27HP KOHLER & 28HP KAWASAKI SERIAL NUMBERS 688, ,

34 ELECTRICAL DIAGRAM - 28HP KAWASAKI ALL UNITS EXCEPT SERIAL NUMBERS 688, ,

35 ELECTRICAL DIAGRAM 28HP KOHLER EFI -34-

36 ELECTRICAL DIAGRAM 31HP BRIGGS & STRATTON -35-

37 ELECTRICAL LOGIC SCHEMATIC 23HP & 27HP KOHLER & 28HP KAWASAKI SERIAL NUMBERS 688, ,

38 ELECTRICAL LOGIC SCHEMATIC 28HP KAWASAKI ALL UNITS EXCEPT SERIAL NUMBERS 688, ,

39 ELECTRICAL LOGIC SCHEMATIC 28 HP KOHLER EFI -38-

40 ELECTRICAL LOGIC SCHEMATIC 31 HP BRIGGS & STRATTON -39-

41 SERVICE RECORD Date Description of Work Done Service Done By -40-

42 NOTES -41-

43 NOTES -42-

44 SEE EXMARK S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER STANDON Check us out on the Web: EXMARK MFG. CO. INC. PART NO Rev. A INDUSTRIAL PARK BOX 808 (402) BEATRICE, NE FAX (402) ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO.