MFG. CO. INC. Model No. Serial No. For Serial Nos. 370,000 & Higher

Transcription

1 For Serial Nos. 370,000 & Higher MFG. CO. INC. on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed. The Serial No. plate is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information requested in the following identification table. Place Model No. and Serial No. Label Here (Included in Literature Pack) or Fill in Below Model No. Serial No. Engine Model No. and Spec. No. (Code) Engine Serial No. (E/No) Date Purchased Part No Rev E.

2 EFFECTIVE DATE: September 1, 1995 EXMARK PARTS PLUS PROGRAM Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group Electrical Diagrams Electrical Groups Electrical Logic Schematics Engine Deck Group Front Frame Group Fuel Group Hydraulics Group Main Frame Group Motion Control Levers Park Brake Group Parts Plus Program Deck Group Deck Group Deck Group

4 52 DECK GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Asm,deck ( ) Nut, 7/16-14 whizlock..16 w/decals Idler pulley 5.06 O.D V Washer, 3/8 SAE Belt, blade drive 52 Deck Sheave, blade drive Chain Washer,disc spring Screw, 7/16-14 x 1-5/8 sp Washer, 5/16 disc spring Screw, 5/16-18 x 3/ Nut, 5/16-18 whizlock Cutter housing complete Baffle wldmt, discharge Spacer, bearing Screw, 5/16-18 x 5/ Spacer, guard bottom Roller, antiscalp Screw, 3/8-16 x Nut, 3/8-16 whizlock Strut wldmt, deck Washer, pivot Spindle Bushing, roller Spherical rod end Washer, 3/8 disc spring Screw, 5/8-11 x Screw, 3/8-16 x 4 gr Lockwasher, 5/8 reg.spring Chute, discharge Zerk, 1/4-28 straight Screw, 5/16-18 x Pin wldmt, deck strut Nut, 5/16-18 nyloc Nut, 5/8-18 hex Shield, belt Nut, HH 3/4-16 heavy Knob, belt shield Key, 1/4x3/16x3/ Belt guide wldmt Bearing, ball Screw, 5/8-18x2 3/4 gr Housing,bearing Screw, 3/8-16 x 2 1/ Guard, bearing top Stud, belt shield Screw, Hex cap 3/8x1 1/ Washer 5/16 std flat Snap Ring Washer, rubber Washer, disc spring 3/ Spring, extension Blade, notched Arm wldmt, deck idler Blade, low lift Bearing, pivot Blade, mulching Arm wldmt/brg sub-assy Blade, solid Bushing, idler pivot Asm,strut long Zerk, 1/ Jackshaft Washer, 3/8 std flat Sheave, Jackshaft Nut, 3/8-16 nyloc Housing, Jackshaft Screw, 3/8-16 x 2 3/ Asm,jackshaft Idler pulley 6.00 dia flat Asm,deck complete Bolt, 3/8-16 x 1 whizlock Housing w/bearings Bushing, Idler Washer,disc spring Nut, 5/8-11 hex Asm, jackshaft housing w/brgs...1 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524 Kit includes antiscalp roller, bushing, & mounting hardware. Apply Mobil HTS grease (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items 39, 42, 43, and 66 and includes mule drive belt from page 18. Complete cutter housing assembly also includes items 73 & 21. For units with Serial Nos. 370, ,999 with mule drive belt, adjust strut length by loosening locking nut and screwing ball joint all the way into the end of the strut. Tighten locking nut. For units with Serial Nos. 399,000 and higher and units which have had mule drive belt replaced with kit , the length from the end of locking nut on strut to centerline of ball joint should be approximately 1 5/

5 52 DECK GROUP - 4 -

6 No. Part No. Description Req'd. 60 DECK GROUP No. Part No. Description Req'd Asm,deck ( ) Idler pulley 5.06 O.D. V... 1 w/decals Belt, blade drive 60 deck Nut, HH 3/4-16 heavy Chain Washer, 3/8 SAE Screw, 7/16-14 x 1 5/8 sp Washer, disc Spring Screw, 5/16-18 x ¾ Washer, 5/16 disc spring Nut, 5/8-11 hex Nut, 5/16-18 whizlock Washer, disc spring Baffle wldmt, discharge Cutter housing complete Screw, 5/16-18 x 5/ Screw. 3/8-16 x Roller, antiscalp Strut wldmt, deck Nut, 3/8-16 whizlock Sheave, blade drive Washer, pivot Spherical rod end Bushing, roller Screw, 5/8-11 x Washer, 3/8 disc spring Lockwasher,5/8 reg.spring Screw, 3/8-16 x 4 gr Zerk, 1/4-28 straight Chute, discharge Pin wldmt, deck strut Screw, 5/16-18 x Nut, 5/8-18 hex Nut, 5/16-18 nyloc Spindle Shield, belt Bearing, ball Knob, belt shield Key, 1/4x3/16x3/ Belt guide wldmt Housing, bearing Screw, 5/8-18 x 2 ¾ gr Guard, bearing top Screw, 3/8-16 x 2 1/ Housing w/bearings Stud, belt shield Snap Ring Washer 5/16 std flat Spacer, guard bottom Washer, rubber Blade, notched Spring, extension Blade, low lift Arm wldmt, deck idler Blade, mulching Bearing, pivot Blade, solid Arm wldmt/brg sub-assy Asm,strut long Bushing, idler pivot Housing, Jackshaft Zerk, 1/ Sheave, Jackshaft Double Washer, 3/8 std flat Jackshaft Nut, 3/8-16 nyloc Jackshaft Assy Screw, 3/8-16 x 2 3/ Complete Deck Assy Idler pulley 6.00 dia flat Spacer, bearing Bolt, 3/8-16 x 1 whizlock Screw. 5/16-18 x 1 ¼ Bushing, Idler Washer,disc spring 3/ Screw, 3/8-16 x 1 ½ Asm, jackshaft housing w/brgs Nut, 7/16-14 whizlock Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604 Kit includes antiscalp roller, bushing, & mounting hardware. Complete deck assembly excludes items 39, 42, 43, and 66 and includes from page 18. Apply Mobil HTS grease (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete cutter housing assembly also includes items 74, & 21. For units with Serial Nos. 370, ,999 with mule drive belt, adjust strut length by loosening locking nut and screwing ball joint all the way into the end of the strut. Tighten locking nut. For units with Serial Nos. 399,000 and higher and units which have had mule drive belt replaced with kit , the length from the end of locking nut on strut to centerline of ball joint should be approximately 1 5/

7 60 DECK GROUP - 6 -

8 72 DECK GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Belt, Blade drive Stud, belt shield Knob, belt shield Asm,deck ( ) Shield, belt 72 RH (shown) 1 w/decals Shield, belt 72 LH Nut, HH 3/4-16 heavy Bolt, 3/8-16 x 1 whizlock Housing, bearing Washer, 3/8 SAE Bearing, ball Idler pulley 6.00 dia flat Snap Ring Spring, extension Spacer, bearing Nut, 3/8-16 whizlock Spacer, guard bottom Bushing, Idler Guard, bearing top Washer, 3/8 std flat Housing w/bearings Washer, pivot Blade, notched Nut, 3/8-16 nyloc Blade, mulching Bearing, pivot Blade, low lift Arm wldmt, deck idler Blade, solid Bushing, idler pivot Screw, 5/8-18 x 1 gr Washer, disc spring 3/ Screw, 3/8-16 x 2 1/ Nut, 5/8-18 hex Screw, 3/8-16 x 2 3/ Asm, jackshaft housing w/brgs Baffle wldmt, discharge Sheave, blade drive Screw, 5/16-18 x 5/ Washer, 5/16 disc spring Screw, 3/8-16 x 4 gr Belt guide wldmt Bushing, roller Arm wldmt/brg sub-assy Roller, anti-scalp Nut, 5/16-18 whizlock Screw, 5/16-18 x Screw,.3/8-16 x Chute, discharge Washer, 3/8 disc spring Nut, 5/16-18 nyloc Nut, 7/16-14 whizlock Zerk, 1/ Screw, 7/16-14 x 1-5/ Idler pulley 5.06 O.D. V Chain Spindle Nut, 5/8-11 hex Cutter housing complete Lockwasher, 5/8 reg.spring Asm, strut 72 long Spherical rod end Jackshaft Assy Screw, 5/8-11 x Jackshaft Strut wldmt, deck Sheave, double Pin wldmt, deck strut Housing, Jackshaft Zerk, 1/4-28 straight Complete deck asm Screw, 3/8-16 x 1 1/ Key, 1/4x3/16x3/ Washer, rubber Washer,disc spring Washer 5/16 std flat Washer,disc spring... 1 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724. Kit includes antiscalp roller, bushing, & mounting hardware. Complete deck assembly excludes items 26, 27, 28, and 65 and includes from page 18. Apply Mobil HTS (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete cutter housing assembly also includes items 72 & 50. For units with Serial Nos. 370, ,999 with mule drive belt, adjust strut length by loosening locking nut and screwing ball joint all the way into the end of the strut. Tighten locking nut. For units with Serial Nos. 399,000 and higher and units which have had mule drive belt replaced with kit , the length from the end of locking nut on strut to centerline of ball joint should be approximately 1 5/

9 72 DECK GROUP - 8 -

10 FRONT FRAME GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Frame wldmt, front Seal, grease Frame wldmt, front Caster wldmt Frame wldmt, front Nut, 3/4-10 nyloc Zerk, 1/4-28 straight Washer, spring disk Asm,floorpan ( ) Screw, ½-13 x 9 ½... 2 w/pads &decals Plug Pad, anti skid Caster wheel assy Asm,lever( )w/grip Nut, 1/2-13 nyloc Grip, lift lever Spacer, front caster Arm wldmt, deck lift Seal, bearing Spring, compression Bearing cone Washer, 3/8 SAE flat Spacer, bearing Nut, nyloc 3/ Wheel & tire assy E-ring Tire, 13x ply Arm, deck lift Wheel Plate, deck lift Bearing cup Plate wldmt, deck lift Bushing Bushing, lift lever Screw, 3/8-16 x 1 3/ Bushing, lift lever Ring, retaining Screw, 3/8-16 x 2 3/ Screw, Socket hd 5/16-18x1¼ Hitch pin w/lanyard Cup holder assy Hairpin cotter Screw, ¼-20 x ½ Screw, 3/8-16 x 1 3/ Jam nut, 5/ Washer, 3/8 disc spring Weldmt, front lift shaft (LH) Nut, whizlock 3/ Weldmt, front lift w/lever(rh) Screw, 3/8-16 x Washer, spacer Screw, 3/8-16X1 1/ Nut, whizlock ¼ Washer, 7/8 SAE flat Asm, deck lift spring(52 & 60 ) Rod, deck lift Asm, deck lift spring (72 ) Nut, 5/8-11 regular Nut, nyloc 3/8-16 (light thin) Swivel, deck mount Guard, Seal Washer, 5/8 std flat Asm, Caster Wheel w/axle Spring, deck support (52 & 60 ) Axle, Caster Spring, deck support (72 ) Spacer, Nut Jam nut, 5/ Asm, Wheel & Tire Cap, grease Bearing cup Bearing cone,tapered roller Pad, Antiskid Bearing cup, tapered roller. 4 Exmark red touch up spray paint - P/N Use Pro-Lock, Nut Type (P/N ,.5 ml tube) on spacer nut. Two different versions of the caster wheel assemblies have been used on Lazer units. They are listed as assembly A and B in the diagram on the next page. Reference the diagram to determine the components for the appropriate assembly. The items with visible differences are: Caster assembly A has a round spacer (item 45) with no seal guard. Caster assembly B has a seal guard (item 61) and spacer nut with wrench flats (item 64). Component required for Caster assembly A only. Component required for Caster assembly B only

11 FRONT FRAME GROUP

12 MAIN FRAME GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Track, seat (4 adjustable) Nut, whizlock 5/ Seat (All units except Koh EFI) Clip, loom (.50) Spacer, seat track Plastic tie (lrg) Screw, 5/16-18 x 3/ Ball, (red) throttle cable Cushion, seat Screw, 1/4-20 x Cushion, backrest Nut, whizlock 1/ Cushion, armrest (RH) Bumper Cushion armrest (LH) Washer, 5/16 SAE flat Cable, throttle Seat Frame Cable, choke Screw, 3/8-16 x Asm,frame ( ) Stop, Park Brake... 1 w/decals Stop/Spacer Wheel/tire assy. (60 & 72 ).. 2 (Koh EFI & 27 HP Kaw liq-cooled ) Tire, 24x ply (60 &72 ) Tab, Armrest Adjustment Wheel (60 & 72 ) Screw, 5/16-18 x 1 1/ Wheel/tire assy. (52 ) Spring, Compression Tire, 24x ply (52 ) Seat,Suspension(Koh EFI ) Wheel (52 ) Kit, Pan w/seat & back Asm,console ( ) Kit, Armrest Assy... 1 w/decals Kit, Boot, upper&lower wire Frame, seat mount Kit, ArmrestPad w/hardware Nut, wheel 1/ Kit, Damper w/hardware Rod, seat hold-up Kit, Rollers, bumpers&hrdwre Screw, 5/16-18 x Kit, Spring,Cable & hardware Screw, 3/8-16 x Kit, Knob,Shaft & hardware Nut, nyloc # Switch, Seat Nut, nyloc 5/ Nut, whizlock 3/ Nut, nyloc 3/ Washer, 5/16 std flat Screw, #10-24 x 1/ Not Illustrated The suspension seat is standard on the Kohler EFI units, it is an optional kit on other units P/N MSSLZ. The stop/spacer is installed with the slotted holes to the rear on Kohler EFI units and the slotted holes to the front on Kawasaki liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned around and re-installed with the slotted holes to the rear. Exmark black touch up spray paint - gloss black

13 20, 23, & 27 HP KOHLER AIR-COOLED FUEL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Clamp, fuel line Asm,tank fuel (LH) Kohler Part No Fuel Filter Asm,tank fuel (RH)... 1 Kawasaki Part No Fuel Filter Valve, fuel Clip, loom Fuel line Plastic tie (large) Spring, fuel tank Cap, fuel tank Screw, 1/4-20 x 5/ Fitting,fuel blkhd w/screen Screw, 5/16-18 x 3/ O-ring Nut, thin nyloc 5/ Washer, 5/16 SAE Washer, lock 1/ Fuel line Washer, lock 5/ Stud, fuel tank Fuel line... 1 Use Pro-lock, Retaining type (Part No ),.5cc tube on stud threads going into the tank. Not Illustrated. Refer to Engine Owner s Manual (Fuel Filter Must be 15 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Includes: Tank, Cap, Fitting & Studs

14 KAWASAKI LIQUID-COOLED FUEL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Cap, fuel tank Screw, Machine 10-24x5/ Asm,tank fuel (RH) Screw, thread cut 10-32x1/ Asm,tank fuel (LH) Cover, gauge Fuel, line Nut, thin nyloc 5/ Fuel line Spring, fuel tank Clamp, fuel line Washer, 5/16 SAE Kawasaki P/N Fuel Pump Stud, fuel tank Fuel line Screw, 1/4-20 x 5/ Kawasaki P/N Fuel Filter Washer, lock 1/ Fuel line Clip, loom Valve, fuel Screw, Cap 1/4-20x3/ Fitting,fuel blkhd w/screen Washer, flat SAE 1/ O-ring Nut, whizlock 1/ Screw, 5/16-18 x 3/ Washer, lock 5/ Bracket, gauge mount Fuel line Washer, disc spring 1/ Use Pro-lock, Retaining type (Part No ),.5cc tube on stud threads going into the tank. Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Includes: Tank, Cap, Fitting & Studs

15 KOHLER EFI FUEL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Asm,tank EFI Fuel (RH) Fuel line,.25 x Asm,tank EFI Fuel (LH) Clip, Loom Fuel line,.31 x Fuel Line Clamp,.31 I.D. Fuel Hose Fuel Line Screw, Cap 1/4 20 x 3/ Clip, loom Clip, Loom Fitting,fuel blkhd w/screen Nut, Whizlock 1/ O-ring Screw, Cap 1/4 20 x 5/ Washer, lock 1/ Clip, Loom Washer, flat SAE 5/ Kohler P/N Fuel Filter (large) Washer, lock 5/16 hvy Kohler P/N Fuel Pump Screw, 5/16-18 x 3/ Screw, Machine #10-24x5/ Cap, Fuel Tank Nut, Nyloc # Stud, Fuel Tank Fuel Line,.31 x Spring, Fuel Tank Kohler P/N Fuel Regulator Nut, Thin Nyloc 5/ Clamp, Valve, Fuel Dual Flow Clip, loom Plastic Tie (small) Fuel line,.25 x Fuel line,.31 x Connector,.25 x Screw, Cap 1/4-20 x Fitting,fuel blkhd w/o screen Fuel line O-ring... 2 Use Pro-lock, Retaining type (Part No ),.5cc tube on stud threads going into the tank. Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Clamps require special pliers P/N (Oetiker P/N or Kohler P/N ) for installation. Includes: Tank, Cap, Fitting & Studs. Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting

16 PARK BRAKE GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Bushing Woodruff key, 5/16X Spring, brake rod Grip, brake lever Rod, brake Screw, 3/8-16 x ¾ Lever ( )w/grip Pin, clevis spring 3/ Shaft, brake Screw, 1/2-13 x 4 (52 &62 ) Bracket, brake (52 &60 ) Screw, 1/2-13 x 6 (72 ) Bracket, brake (72 ) Zerk, 1/ (52 &60 ) Washer, spacer Zerk, 1/4-28 straight (72 ) Nut, slotted Nut, sq. reg. ½ -13 UNC-2B Band, brake Nut, 3/ Spacer (short)(52 &60 ) Nut, whizlock 3/ Spacer (short) (72 ) Washer, lock ½ Spacer (long)(52 &60 ) Washer, 3/8 std Spacer (long)(72 ) Pin, cotter 1/8 x ¾ Bearing, flange Pin, cotter 9/64 x 1 ½ Yoke Screw, 5/16-18x1 ¾ Pin, trunion Spacer Hub & drum w/studs, wheel Retainer, brake band Studs, wheel... 8 Not Illustrated Exmark black touch up spray paint - gloss black

17 PARK BRAKE GROUP

18 MOTION CONTROL LEVERS No. Part No. Description Req'd. No. Part No. Description Req'd Yoke Grip, motion control handle Washer, disc spring 3/ Screw, 5/16-18 x 1 1/ Damper Screw, 3/8-16 x 3/ Ball joint (RH) Screw, 3/8-16 x Bushing,nylon (reverse ind) Screw, 3/8-16 x 1 3/ Bolt, (neutral return) Set screw, 5/16 x 5/ Spring, (neutral return) Nut, nyloc 3/ Screw, 5/16-18x1 3/8 special Nut, 5/ Nut, whizlock 5/ Nut, 5/16-24 (LH) Handle ( ) Nut, jam 5/ w/grip (LH) Washer, 1/ Handle ( ) Washer, 5/16 std... 4 w/grip (RH) Nut, whizlock 3/ Arm, pump control Pin, cotter 3/32 x 1/ Bracket, motion control (LH) Pin, clevis 5/16 x Bracket, motion control (RH) Nut, nyloc 5/ Link,tracking rod Spring, compression Bearing, flanged Knob,tracking Ball joint (LH) Asm, tracking rod Arm, control shaft... 2 Exmark black touch up spray paint - gloss black Not Illustrated. Use Pro-Lock, Nut Type (Part No ,.5ml tube) on setscrews

19 COMMON ENGINE DECK GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Washer, spring disc 3/ Pulley, idler Zerk, 1/4-20 (90º) Belt, mule drive kit Bearing Belt, mule drive Spacer, spring Arm, idler w/bushings Washer, 3/ Screw, 3/8-16 x 2 1/ Bushing, idler Screw, 3/8-16 x 1 3/ Bushing, idler pivot Screw, 3/8-16 x 2 3/ Spring, mule idler Screw, 3/8-16 x 3 1/ Bushing, idler Nut, nyloc 3/ Pulley, idler Washer, 3/8 sae Arm, idler Nut, whizlock 3/ Exmark black touch up spray paint - gloss black For S/N 370, ,999 Note: Adjustment of the rear deck strut length may be required per instruction sheet included in kit. For S/N 399,000 and higher

20 AIR-COOLED ENGINE DECK GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Baffle,Engine Cooler Nut,whzlck 3/8-16 (27HP& Koh EFI)... 1 (20,23&27HP Koh) Plastic tie Nut,whzlck 3/8-16(Koh EFI) Bumper, rubber Nut, whizlock 1/ Screw, cap 5/16x 1 1/ Clip, loom Grommet (all clutches) Screw, M6-1.0 x 45mm Washer, spring disc(all clutches) 2 (20,23&27 hp Koh) Guard, rear engine Screw, self tapping 5/16-18x Strap, clutch (all clutches)... 1 (Koh EFI) Clutch ( ) kit Washer, disc spring (20 & 23HP Koh)... 1 (20,23&27 hp Koh only) Clutch ( ) kit Spacer... 2 (27HP Koh) Spacer, Grommet (all clutches) Clutch ( ) kit Spacer, clutch anchor... 1 (Koh EFI) Kit,clutch jumper harness Kit, brake pole module... 1 ( ) Spacer (20&23HP Koh) Kit,clutch jumper harness Spacer (27HP& Koh EFI). 1 ( )( Koh EFI) Asm,shield w/decals (Koh) Washer, 3/16 std Shield, engine Valve, oil drain long (Koh) Shield, lift (Koh) * Muffler,kit (Koh EFI) Shield (LH) - subassy (Koh) Screw, 5/16-18x Shield, heat (Koh)... 2 (Koh EFI) Baffle, engine (LH) Screw, 7/16-14x.75 g Shield, muffler... 1 (Koh EFI) Shield (RH) - subassy (Koh) Washer, Lock 7/ Clip, shield (Koh)... 2 (Koh EFI) Baffle, engine (RH) Nut, Hex M Screw, 5/16-18x (Koh EFI) Screw, 1/4-20 x ¾ Washer, Lock 5/16hvy Washer... 4 (Koh EFI) Screw,3/8-16x1(20,23,27HP Koh) Washer, spring disc 3/ Screw,3/8-16 x 1 (Koh EFI) Gasket (Koh) Screw,7/16-20x2 ½ (Koh) Arrester,Spark (1.25)... 1 (all clutches). 1 (Koh EFI) Rivet, 3/16 x ¼ (Koh) Clamp,Muffler (1.38) Nut, nyloc 1/ (Koh EFI) Bracket, guard top Screw, 3/8-16 x 1 ¾ Washer, 1/4 std Kit,cable heat shield( ) Washer, 5/16 std (all clutches) Screw, 1/4-20x 3/ Nut,whizlock 5/ Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. * The muffler for 20, 23 & 27 HP Kohler units comes with the engine. Exmark black touch up spray paint - gloss black Standard with Kohler EFI units, available as a kit to fit all Kohler units. Kohler Replacement Parts List (Refer to Engine Owner s Manual) Description Kohler Part No. Engine Oil Filter Engine Air Filter Safety Filter

21 AIR-COOLED ENGINE DECK GROUP

22 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP Ref No. Part No. Description Req'd. No. Part No. Description Req'd Asm,radiator trim ( ) Fan, Pump Cooling... 1 w/decals Washer, Flat SAE 1/ Cap, Radiator Screw,HexScket 1/4-20x1/ Radiator, horiz. Mount Shroud, Hydraulic Fan /16-18x1/2 HHC Screw Nut, Nyloc # Washer, Flat SAE 5/ Washer, Flat Std # Asm,fan mnt plate ( ) Screw, Mach #10-24x5/ w/decals Shield, LH Liquid Scrw,12-24x1.0HSWHMach Shield, RH Eng Shield Washer, Flat Std # Screw, Cap HH 1/4-20x5/ Nut, Nyloc HH # Nut, Whizlock 1/ Fan Assy, 12" Hi Profile Screw, M10-1.5x20mm Clamp,Hose-worm Clutch ( ) Kit Hose, Radiator Inlet Kit, brake pole module Hose, Rad. Outlet Tie, plastic Muffler,kit Washer, 5/16 std Wshr, Disc Sprg 3/ Washer Nut, Hex M Strap, Clutch/Brake Washer, Lock 1/4 Hvy Spacer, Grommet Element, filter Primary Grommet Bracket, air cleaner mount Screw, Cap HH 5/16-18x Screw, Cap 5/16-18x1-1/ Clip, loom Nut, Nyloc 5/ Screw, M10-1.5x25mm Washer, Flat Std 5/ Washer, disc spring 7/ Cleaner, remote air w/filter Screw, Cap M10x1.5x35mm Clamp, Hose Cover w/latch Hose, Air inlet Latch, Air cleaner Nut, Whzlck 5/ Vacuator Valve Cap, Overflow Tank Spacer, Clutch Tank, Overflow (2.0 pts) Keeper, Clutch Hose,.25 ID x 22.00" Valve, Oil Drain Elbow, 90deg Gasket, Exhaust Bushing, Fuel valve Arrester, Spark (1.50) Bracket, Bottle Clamp, Muffler (1.63) Screw, Cap Hex 1/4-20x1/ Kit,clutch jumper harness Plastic Tie 5.5x.044x ( ) Hose,.31 ID x 27.00" Spacer,clutch anchor Extension, Crankshaft Clip,loom Washer, Lock 5/ Screw,Cap HH 1/4x Nut, Hex M Replacement Engine Oil Filter - Kawasaki Part No Exmark black touch up spray paint gloss black Use Pro-lock, Nut type (PN ,.5ml tube) on clutch bolt

23 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP

24 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.) No..Part No. Description Req'd. No. Part No. Description Req'd Screen, Radiator Intake Rib, Top Screw,10-24X Rib, Bottom Washer, Flat Std # Bar, Latch Hook Nut, Nyloc # Keeper, Rubber Latch Hood, Engine Gray Bar, Rad. Mnt. Frame Hood Assembly Screw,Cap HH 3/8-16x1-1/ Washer, Flat SAE 5/ Screw,Cap HH 1/4-20x1 1/ Nut, Nyloc 5/ Plate, Side Rad. Mnt. RH Plate, Hood Hinge Brace, Radiator-LH Hinge, Shackle wld Brace, Radiator-RH Nut, Whizlock 5/ Crossbar Screw,Cap 5/16-18x3/ Deflector, Air Pin, Clevis 3/8x1 1/ Pop Rivet- Stl 3/16x Washer, Flat SAE 3/ Screw, Tapping1/4-20x Pin, Hair Cotter.080 # Plenum, Air intake Angle, Rad. Trim Side RH Screw, 3/8-16x3 (60 ) Angle, Rad. Trim Bottom Screw, 3/8-16x1 (72 ) Angle, Rad. Trim Top Weight Bar (60 ) Angle, Rad. Trim Side LH Weight Bar (72 ) Seal, Trim - 20" Length Washer, 3/8 disc spring Seal, Trim - 14" Length Washer, Spring Disc Plate, Side Rad. Mnt. LH Asm,lift shield w/decals Latch, EPDM Rubber Shield, lift Pop Rivet Rivet, Alum. 3/16x1/ Screw, Cap 5/16-18x Shield, engine Radiator Mount weld-rear Nut, Whizlock 1/ Bumper, Rear Screw, 1/4-20x3/ Nut, Nyloc 1/ Washer, 1/4 std Screw, Cap Hex 3/8-16x Rivet, Bulbex.19 x Bumper, rubber Screw,Cap HH 5/16-18x7/ Nut, Whizlock 3/ Exmark black touch up spray paint gloss black Hood assembly comes with back logo decal, side decals need to be ordered separately

25 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)

26 HYDRAULIC GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Asm,reservoir w/decal Hose,lower LH (52 & 60) Cap,hydraulic reservoir Hose,lower (72) Gasket,reservoir cap Motor,wheel drive Head,filter Hose,upper RH (52 & 60) Element,hydraulic oil filter Hose,lower RH (52 & 60) Element,hydraulic filter (winter) Sheave,pump Clamp,hose (11/16) Setscrew,sq hd 5/16-18x5/ Clamp,hose (17/32) Setscrew,sq hd cup 5/16-18x Asm,hose hydraulic Setscrew,sq hd cp 5/16-18x3/ Asm,hose hydraulic Key,5mmx5mmx25mm Hose,hydraulic Adapter,strt -8jic/-10 mstor Asm,case drain hose Boss O-ring Elbow, Flare O-ring Boss O-ring Elbow,90 long-8jic/-10mstor Adapter,run tee Boss O-ring Boss O-ring Flare O-ring Adapter,straight Pulley,idler w/bushings Boss O-ring Arm,w/bearing Adapter,straight Screw,cap hh 3/8-16x1 3/ Boss O-ring Washer,flat std 5/ Elbow, Nut,whizlock 3/ Boss O-ring Bushing,idler pivot Screw,1/4-20 x 5/ Arm,pump idler Lockwasher,1/ Sheave,engine Elbow, Belt,pump drive Boss O-ring Screw,3/8-16x1 1/ Pump,hydraulic Screw,3/8-16x3 1/ Kit,input shaft 10A Screw,3/8-16 x Kit,thrust bearing 10A Washer,3/8 std Kit,cylinder block 10A Key, ¼ x ¼ x ¼ Plate,valve Zerk,90 1/ Kit,overhaul seal Bearing,pivot Kit,shock valve 10A/10L Spring,extension Connector,straight Screw,HHC 1/4-20 x O-Ring (Sae #8) Washer,SAE 1/ O-Ring (37 flare #8) Nut,whizlock ¼ Hose,upper LH (52 & 60) Hose,upper (72)... 2 Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Exmark black touch up spray paint - gloss black Use only for operation below 32 F (0 C) 52 and 60 only 72 only

27 HYDRAULIC GROUP

28 DECAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Decal, Console Decal, Missing Cover Decal, Console Decal, Warning Decal, Danger Slope Decal, Relay/Fuse Decal, Check Service Decal, Rotating Devices Decal, Belt Routing Decal, Anti-Scalp Decal, Roller Mounting Decal, Exmark logo Decal, Deck Height Decal, Exmark logo Decal, EPS Decal, Exmark logo Decal, Ultracut Decal, Exmark logo (console) Decal, No Step Decal, Shell Coolant Decal, Fuel Valve Decal, Mercury Switch Decal, Guard Decal, Danger ** Decal, Lazer Model Decal, L.C. Lazer Model Decal, Ultracut Decal, Fuel Valve Decal, Relay Decal, Important Decal, Discharge Warning Decal, Ultracut Decal, 3750 RPM Decal, Hyd Tank/Hot Surface Decal, Hot Surface Decal, Top Console Decal, Pump Belt Rtg Decal, Deck Height Decal, Hood LH Kit, Decal Slope Lazer Decal, Radiator Fan Decal Kit-Air-Cooled (including EFI) Decal, Hood RH Decal Kit-Kaw Liquid-Cooled Decal, Bolt Torque... 1 ** Decal for Air-Cooled units only. Decal for all units except Kohler EFI. Decals for Kohler EFI units only. Decal for Kawasaki Liquid-Cooled units only. Decal for all units except Kohler EFI & Kawasaki liquid cooled. Decal for all units, placed on console

29 DECAL GROUP

30 KOHLER 20, 23 & 27 HP AIR-COOLED ELECTRICAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Hold down,battery Switch-brake N.O./N.C Battery-12V Switch-drive lever N.O Wingnut, nyloc Plastic tie (small) Cable-battery (-) Module-seat delay Insulator-battery Switch-ignition w/ keys Screw, 5/16-18x Meter-engine hours Washer, 1/4 flat Switch Nut, 5/16-18 whizlock Clip-Loom Spring-seat switch Harness-wiring Spring mount wldmt Plastic tie (large) Screw, 1/4-20x3/ Cable-battery (+) Nut, 1/4-20 whizlock Insulator, solenoid (+) Key, Exmark logo Bolt, battery hold down Key, ignition Switch, tilt Switch- seat N.C Nut, #10-24 Hex Nyloc Actuator, seat switch Relay, 12V Screw, #10-24x5/ Nut, Ignition Plate, tapped Screw, 1/4-20 x 1/ Fuse-20 amp Washer, ¼ SAE... 1 Use dielectric grease on all wiring harness connectors

31 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Harness-wiring Wingnut, nyloc Fuse-20 amp Bolt, battery holddown Fuse-30 amp Screw, #10-24x5/ Relay, 12V Switch- seat N.C Screw, machine #10-24x½ Plate- tapped Nut, nyloc # Spring mount wldmt Insulator, solenoid Switch-brake N.O./N.C Screw, 1/4-20x3/ Clip-loom Clip- loom Switch Nut, 1/4-20 whizlock Switch-ignition w/ keys Nut, hex M Meter- engine hours Washer, 5/16 SAE Module, seat delay Spring- seat switch Plastic tie (large) Screw, hex M8-1.25x Actuator, seat switch Screw, 5/16-18x Key, Exmark logo Tab, #10stud.25 Spade Key, ignition Sender Unit, Temp Nut, 5/16-18 whizlock Washer, Alum. Sender gskt Gauge, Voltmeter Cable- battery (+) Gauge, Temperature Cable-battery (-) Switch, tilt Insulator-battery Nut, Ignition Plastic tie (medium) Screw, 1/4-20 x 1/ Washer, 1/4 flat Switch, drive lever N.O Battery-12V Washer, 5/16 SAE Plastic tie (small) Alarm, dual tone Hold down,battery Harness, gauge... 1 Use dielectric grease on all wiring harness connectors

32 KOHLER EFI ELECTRICAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Harness-wiring Module, seat delay Cable-battery (-) Clip-loom Cable- battery (+) Fuse-20 amp Nut, nyloc # Clip- loom Screw, machine #10-24x½ Battery-12V Relay, 12V Insulator-battery Panel, fuses Holdown-battery Screw, Mach #10-24 x Wingnut, nyloc Screw, 1/4-20x3/ Bolt, battery holddown Nut, 1/4-20 whizlock Wiring Harness, seat Washer, 1/4 SAE flat Switch Clip, loom Plastic tie (small) Screw, 1/4-20 x Plastic tie (medium) Indicator, Red LED Plastic tie (large) Screw, 1/4-20 1/ Clip, loom 3/ Screw, #10-24x5/ Fuse, 10 amp Switch, N.O./N.C Insulator, solenoid Plate- tapped Switch, tilt Switch, drive lever N.O Washer, 1/4 flat Switch-ignition w/ keys Nut, Ignition Key, Exmark Logo Washer, # Key, ignition Screw, M x 16mm Meter- engine hours Washer, 5/16 SAE... 1 Use dielectric grease on all wiring harness connectors

33 KOHLER 20, 23, & 27 HP AIR-COOLED ELECTRICAL DIAGRAM

34 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL DIAGRAM -33-

35 KOHLER 26 HP EFI ELECTRICAL DIAGRAM -34-