For Serial Nos. 540,000 & Higher

Transcription

1 For Serial Nos. 540,000 & Higher Part No

2 EFFECTIVE DATE: September 1, 1995 EXMARK PARTS PLUS PROGRAM Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. -1-

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group Electrical Diagrams Electrical Groups Electrical Logic Schematics Engine Deck Group Front Frame Group Fuel Group Hydraulics Group Main Frame Group Motion Control Group Park Brake Group Parts Plus Program Deck Group Deck Group Deck Group

4 52 DECK GROUP Asm, Deck ( ) W/Decals Washer, 3/8 SAE Sheave, Blade Drive Washer, Spring Disk Washer, 5/16 Spring Disk Nut, 5/16-18 Whizlock Baffle Wldmt, Discharge Screw, 5/16-18 x 5/ Roller, Antiscalp Nut, 3/8-16 Whizlock Washer, Pivot Axle, Anti-Scalp Roller (Type A) Axle, Anti-Scalp Roller (Type B) Washer, 3/8 Spring Disk Screw, 3/8-16 x 4 Gr Chute, Discharge Screw, 5/16-18 x Nut, 5/16-18 Nyloc Shield, Belt Knob, Belt Shield Belt Guide Wldmt Screw, HH 1/2-20 x Screw, 3/8-16 x 2 1/ Stud, Belt Shield Washer 5/16 Std Flat Washer, Rubber Spring, Extension Washer, Spring Disk 1/ Ring, Retaining Kit, Idler Arm ( ) W/Bearings O-ring Zerk, 1/ Washer, 3/8 Std Flat Nut, 3/8-16 Nyloc Bearing, Spherical Idler Pulley 6.00 Dia Flat Bolt, 3/8-16 x 1 Whizlock Bushing, Idler Nut, 5/8-11 Hex Nut, 7/16-14 Whizlock Idler Pulley 5.06 O.D V Belt, Blade Drive 52 Deck Chain Screw, 7/16-14 x 1 5/8 Sp Seal, Double, Lip Cutter Housing Complete Sheave, Jackshaft Spacer, Guard Bottom Screw, 3/8-16 x Strut Wldmt, Deck Kit, Spindle Spherical Rod End Screw, 5/8-11 x Lockwasher, 5/8 Reg.Spring Zerk, 1/4-28 Straight Pin Wldmt, Deck Strut Nut, 5/8-18 Hex Nut, HH 3/4-16 Heavy Key, 1/4 x 3/16 x 3/ Jackshaft Asm, Strut Long Guard, Bearing Top Screw, Hex Cap 3/8 x 1 1/ Asm, Jackshaft Housing W/Brgs Washer, Spring Disk 3/ Blade, Notched Blade, Low Lift Blade, Mulching Blade, Solid Blade, Extreme Asm, Jackshaft Housing W/Bearings Asm, Deck Complete Guard, Top Spacer Seal, Single Lip Nut, 3/8-16 (Type A) Whizlock Nut, 3/8-16 (Type B) Nyloc Screw, 3/8-16 x 4 Gr8 (Type A) Screw, 3/8-24 x 2 Gr8 (Type B) Bushing, Splined... 3 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524Q. Unit may have been built with Type A or Type B anti scalp axles. Reference page 4 to determine which axles are installed on the unit. Kit includes antiscalp roller, axle, & mounting hardware for Type A axles. Kit includes antiscalp roller, axle, & mounting hardware for Type B axles. Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items #39, #42, #43, and #60 and includes mule drive belt from page 18. Kit also includes items #13 & #33. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on nut, Item #57. Kit includes items #21, #27, #57, #58, #64 & #74.

5 52 DECK GROUP -4-

6 60 DECK GROUP Asm, Deck ( ) W/Decals Nut, Hex 3/4-16 Heavy Washer, 3/8 SAE Washer, Spring Disk Washer, 5/16 Spring Disk Nut, 5/16-18 Whizlock Baffle Wldmt, Discharge Screw, 5/16-18 x 5/ Roller, Antiscalp Nut, 3/8-16 Whizlock Washer, Pivot Axle, Anti-Scalp Roller (Type A) Axle, Anti-Scalp Roller (Type B) Washer, 3/8 Spring Disk Screw, 3/8-16 x 4 Gr Chute, Discharge Screw, 5/16-18 x Nut, 5/16-18 Nyloc Shield, Belt Knob, Belt Shield Belt Guide Wldmt Screw, HH 1/2-20 x Screw, 3/8-16 x 2 1/ Stud, Belt Shield Washer 5/16 Std Flat Washer, Rubber Spring, Extension Screw, 5/16-18 x 1 1/ Ring, Retaining Kit, Idler Arm ( ) W/Bearings O-ring Zerk, 1/ Washer, 3/8 Std Flat Nut, 3/8-16 Nyloc Bearing, Spherical Idler Pulley 6.00 Dia Flat Bolt, 3/8-16 x 1 Whizlock Bushing, Idler Screw, 3/8-16 x 1 1/ Nut, 7/16-14 Whizlock Idler Pulley 5.06 O.D. V Belt, Blade Drive 60 Deck Chain Screw, 7/16-14 x 1 5/8 Sp Seal, Double, Lip Nut, 5/8-11 Hex Washer, Spring Disk Cutter Housing Complete Screw. 3/8-16 x Strut Wldmt, Deck Sheave, Blade Drive Spherical Rod End Screw, 5/8-11 x Lockwasher,5/8 Reg.Spring Zerk, 1/4-28 Straight Pin Wldmt, Deck Strut Nut, 5/8-18 Hex Kit, Spindle Sheave, Jackshaft Double Key, 1/4 x 3/16 x 3/ Jackshaft Guard, Bearing Top Housing W/Bearings Washer, Spring Disk 1/ Spacer, Guard Bottom Blade, Notched Blade, Low Lift Blade, Mulching Blade, Solid Blade, Extreme Asm, Strut Long Jackshaft Assy Asm, Jackshaft Housing W/Brgs Complete Deck Assy Guard, Top Spacer Seal, Single Lip Nut, 3/8-16 (Type A) Whizlock Nut, 3/8-16 (Type B) Nyloc Screw, 3/8-16 x 4 Gr8 (Type A) Screw, 3/8-24 x 2 Gr8 (Type B) Bushing, Splined... 3 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604Q. Unit may have been built with Type A or Type B anti scalp axles. Reference page 6 to determine which axles are installed on the unit. Kit includes antiscalp roller, axle, & mounting hardware for Type A axles. Kit includes antiscalp roller, axle, & mounting hardware for Type B axles. Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items #39, #42, #43, and #66 and includes mule drive belt from page 18. Kit also includes items #13 & #33. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on nut Item #2. Kit includes items #2, #21, #46, #59, #63 & #

7 60 DECK GROUP -6-

8 72 DECK GROUP Belt, Blade Drive Knob, Belt Shield Shield, Belt 72 RH (Shown) Shield, Belt 72 LH Bolt, 3/8-16 x 1 Whizlock Washer, 3/8 SAE Idler Pulley 6.00 Dia Flat Spring, Extension Nut, 3/8-16 Whizlock Bushing, Idler Washer, 3/8 Std Flat Washer, Pivot Nut, 3/8-16 Nyloc Ring, Retaining Washer, Spring, Disk O-ring Washer, Spring, Disk 3/ Nut, 5/8-18 Hex Asm, Jackshaft Housing W/Brgs Sheave, Blade Drive Washer, 5/16 Spring, Disk Belt Guide Wldmt Kit, Idler Arm ( ) W/Bearings Nut, 5/16-18 Whizlock Screw,.3/8-16 x Washer, 3/8 Spring, Disk Nut, 7/16-14 Whizlock Screw, 7/16-14 x 1-5/ Chain Nut, 5/8-11 Hex Lockwasher, 5/8 Reg.Spring Spherical Rod End Screw, 5/8-11 x Strut Wldmt, Deck Pin Wldmt, Deck Strut Zerk, 1/4-28 Straight Screw, 3/8-16 x 1 1/ Washer, Rubber Washer 5/16 Std Flat Stud, Belt Shield Asm, Deck ( ) W/Decals Nut, HH 3/4-16 Heavy Washer, Spring Disk 1/ Key, 1/4x3/16x3/ Sheave, Double Jackshaft Spacer, Guard Bottom Guard, Bearing Top Housing W/Bearings Blade, Notched Blade, Mulching Blade, Low Lift Blade, Solid Blade, Extreme Screw, HH 1/2-20 x Screw, 3/8-16 x 2 1/ Bearing, Spherical Baffle Wldmt, Discharge Screw, 5/16-18 x 5/ Screw, 3/8-16 x 4 Gr Axle, Anti-Scalp Roller (Type A) Axle, Anti-Scalp Roller (Type B) Roller, Anti-Scalp Screw, 5/16-18 x Chute, Discharge Nut, 5/16-18 Nyloc Zerk, 1/ Idler Pulley 5.06 O.D. V Kit, Spindle Cutter Housing Complete Asm, Strut 72 Long Jackshaft Assy Complete Deck Asm Seal, Double, Lip Guard, Top Spacer Seal, Single Lip Nut, 3/8-16 Whizlock (Type A) Nut, 3/8-16 Nyloc (Type B) Screw, 3/8-16 x 4 Gr8 (Type A) Screw, 3/8-24 x 2 Gr8 (Type B) Bushing, Splined... 3 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724Q. Unit may have been built with Type A or Type B anti scalp axles. Reference page 8 to determine which axles are installed on the unit. Kit includes antiscalp roller, axle, & mounting hardware for Type A axles. Kit includes antiscalp roller, axle, & mounting hardware for Type B axles. Apply Mobil HTS grease (P/N oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. Complete deck assembly excludes items #26, #27, #28, and #65 and includes mule drive belt from page 18. Kit also includes items #12 & #25. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on nut Item #41. Kit includes items #16, #41, #42, #43, #50, & #

9 72 DECK GROUP -8-

10 FRONT FRAME GROUP Asm, Front Frame, Asm, Front Frame, Asm, Front Frame, Zerk, 1/4-28 Straight Pad, Antiskid Pad, Anti Skid Asm, Lever( )W/Grip Grip, Lift Lever Arm Wldmt, Deck Lift Spring, Compression Washer, 3/8 SAE Flat Nut, Nyloc 3/ E-Ring Arm, Deck Lift Plate, Deck Lift Plate Wldmt, Deck Lift Bushing, Lift Lever Bushing, Lift Lever Screw, 3/8-16 x 2 3/ Hitch Pin W/Lanyard Hairpin Cotter Screw, 3/8-16 x 1 3/ Washer, 3/8 Disc Spring Nut, Whizlock 3/ Screw, 3/8-16 x Screw, 3/8-16x1 1/ Washer, 7/8 SAE Flat Rod, Deck Lift Nut, 5/8-11 Regular (52 & 60 ) Nut, 5/8-11 Regular (72 ) Swivel, Deck Mount Washer, 5/8 Std Flat Spring, Deck Support (52 & 60 ) Spring, Deck Support (72 ) Cap, Grease Jam Nut, 5/8-11 (52 & 60 ) Jam Nut, 5/8-11 (72 ) Asm, Floorpan ( ) W/Pads & Decals Seal, Grease Caster Wldmt Nut, 3/4-10 Nyloc Washer, Spring Disk Screw, 1/2-13 x 9 1/ Plug Guard, Seal Nut, 1/2-13 Nyloc Bolt, Carriage 5/16-18 x 3/ Seal, Bearing Bearing Cone Nut, Whizlock 5/ Axle, Caster Bushing Screw, 3/8-16 x 1 3/ Ring, Retaining Screw, Socket HD5/16-18x1 1/ Bearing Cup, Tapered Roller Spacer, Nut Asm, Caster Wheel (Semi-Pneumatic) Jam Nut, 5/ Weldmt, Front Lift Shaft (LH) Weldmt, Front Lift W/Lever(RH) Washer, Spacer Asm, Deck Lift Spring(52 & 60 ) Asm, Deck Lift Spring (72 ) Asm, Floorpan ( ) W/Pads & Decals Bearing Cone, Tapered Roller... 4 Exmark red touch up paint (spray paint - P/N oz liquid bottle - P/N ). Use Pro-Lock, Nut Type (P/N ,.5ml tube) on spacer nut, Item #52. Includes frame weldment plus items #31, #34, #39, #49, #51, #55, #56 and #

11 FRONT FRAME GROUP -10-

12 MAINFRAME GROUP Track, Seat (4 Adjustable) Spring, Seat Rail Seat Spacer, Seat Track Screw, 5/16-18 x 3/ Cushion, Seat Cushion, Backrest Cushion, Armrest (RH) Cushion Armrest (LH) Seat Frame Washer, 5/16 Std Flat Washer, 5/16 Std Flat (EFI Only) Asm, Frame ( ) W/Decals Wheel/Tire Assy. (60 & 72 ) Tire, 24x Ply (60 &72 ) Wheel (60 & 72 ) Wheel/Tire Assy. (52 ) Tire, 24x Ply (52 ) Wheel (52 ) Asm, Console ( ) W/Decals Asm, Seat Frame Nut, Wheel 1/ Rod, Seat Hold-Up Screw, 5/16-18 x Screw, 5/16-18 x 1 (EFI Only) Screw, 3/8-16 x Nut, Nyloc # Nut, Nyloc 5/ Nut, Nyloc 3/ Nut, Whizlock 3/ Nut, Whizlock 5/ Nut, Whizlock 5/16-18 (EFI Only) Screw, 3/8-16 x 3-1/ Washer, 3/8 SAE Flat Kit, Seat Belt Latch, Seat Screw, 5/16-18 x 7/ Bumper Washer, 5/16 SAE Flat Grip Screw, 3/8-16 x Stop, Park Brake Stop/Spacer (EFI Only) Tab, Armrest Adjustment Screw, 5/16-18 x 1 1/ Spring, Compression Screw, 7/16-20 x Nut, Nyloc 7/ Seat Suspension Kit... 1 Kit, Rubber Stops... 1 Kit, Adjustment Knob Bushing Spring Catch, Seat Latch Washer, #10 STD Flat Screw, Truss HD #10-24 x Screw, Truss HD #10-24 x 3/ Screw, Pan Head #10-24 x 5/ Latch, Cubby Door Asm, Cubby Screw, Hex Cap 3/8 x Nut, Push 3/ Washer, Spring Disk 3/ Cotter, Hair Pin Double Loop Nut, Hex Flange Side Lock 1/ Screw, 1/2-13 x 3 1/ Asm, ROPS Fold Pin Clip Knob Bolt, Seat Cushion Kit, ROPS LZ... 1 Exmark black touch up spray paint - gloss black. Not illustrated. Standard equipment for EFI models. Available optional equipment for other models. Includes items shown plus seat switch actuator, item #32 on page 26. Includes ROPS fold pin plus hairpin, item #53. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #14, catch item #43, and seat belt assembly item #26. Includes armrests, armrest adjuster hardware and seat back decal. Does not include seat belt or tracks. -11-

13 MAINFRAME GROUP -12-

14 23 & 27 HP KOHLER AIR-COOLED FUEL GROUP Clamp, Fuel Line Washer, Lock 5/ Kohler Part No Fuel Filter Fuel Line Clip, Loom Half Cable, Throttle/Choke Plastic Tie (Large) Knob, Red (Throttle) Cap, Fuel Tank Knob, Black (Choke) Fitting, Fuel Blkhd W/Screen Screw, Phillips Truss HD #10-24 x 1/ O-Ring Washer, Spring Disk 1/ Washer, 5/16 SAE Bolt, Carriage #10-24 x 1/ Fuel Line Nut, Nyloc # Stud, Fuel Tank Asm, Control Panel W/Decals Asm, Tank Fuel (LH) Clip, Loom Asm,Tank Fuel (RH) Gage, Fuel Valve, Fuel Grommet Fuel Line Screw, 1/4-20 x Spring, Fuel Tank Nut, Whizlock 1/ Screw, 1/4-20 x 5/ Clip, Loom (.50) Screw, 5/16-18 x 3/ Bolt, Carriage #10-24 x 5/ Nut, Thin Nyloc 5/ Washer, #10 Std Washer, Lock 1/ Screw, Truss HD #10-24 x 3/ Refer to Engine Owner s Manual (Fuel Filter Must be 15 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Use Pro-lock, Retaining Type (Part No ),.5cc tube on stud threads going into the tank. Includes: tank, cap, fitting & studs. LH tank also includes fuel gauge. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. -13-

15 28 HP KOHLER EFI FUEL GROUP Asm, Tank EFI Fuel (RH) Washer, Lock 1/ Asm, Tank EFI Fuel (LH) Washer, Flat SAE 5/ Kit, Fuel Line W/Clamps Washer, Lock 5/16 Hvy Clamp, Fuel Line 5/ Screw, 5/16-18 x 3/ Fuel, Line Cap, Fuel Tank Clip, Loom Stud, Fuel Tank Nut, Whizlock 1/ Spring, Fuel Tank Screw, Cap 1/4 20 x 5/ Nut, Thin Nyloc 5/ Clip, Loom Valve, Fuel Dual Flow Kohler Part No Fuel Filter (Large) Plastic Tie (Small) Kohler Part No Fuel Pump Fuel Line Screw, Machine #10-24x5/ Screw, 1/4-20 x Nut, Nyloc # Fuel Line Kit, Fuel Line W/Clamps Cable, Throttle Kohler Part No Fuel Regulator Knob, Red (Throttle) Clamp, Fuel Line 1/ Screw, Phillips Truss HD #10-24 x 1/ Clip, Loom Washer, Spring Disk 1/ Fuel Line Bolt, Carriage #10-24 x 1/ Connector, 1/4x 5/ Asm, Control Panel W/Decals Fitting, Fuel Blkhd W/O Screen Washer, Washer, #10 Std O-Ring Gage, Fuel Fuel Line Grommet Bolt, Carriage #10-24 x 5/ Clip, Loom Fuel Line Screw, Truss HD #10-24 x 3/ Fuel Line Plastic Tie Clip, Loom Half Kit, Fuel Line W/Clamps Fitting, Fuel Blkhd W/Screen Clamp, Fuel Line 14.5 Oetiker (Black) O-Ring...2 Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Use Pro-lock, Nut type (Part No ),.5ml tube on fuel fitting. Use Pro-lock, Retaining Type (Part No ),.5cc tube on stud threads going into the tank. Includes: tank, cap, fittings & studs. LH tank also includes fuel gauge. Clamps require special pliers Part No (Oetiker Part No or Kohler Part No ) for installation. Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. -14-

16 PARK BRAKE GROUP Bushing Spring, Brake Rod Rod, Brake Lever ( )W/Grip Shaft, Brake Bracket, Brake (52 &60 ) Bracket, Brake (72 ) Washer, Spacer Nut, Slotted Band, Brake Spacer (Short)(52 &60 ) Spacer (Short) (72 ) Spacer (Long)(52 &60 ) Spacer (Long)(72 ) Bearing, Flange Yoke Pin, Trunion Hub & Drum W/Studs, Wheel Studs, Wheel Key, Woodruff 5/16 x Grip, Brake Lever Screw, 3/8-16 x 3/ Pin, Clevis Spring 3/ Screw, 1/2-13 x 4 (52 &60 ) Screw, 1/2-13 x 6 (72 ) Zerk, 1/ (52 &60 ) Zerk, 1/4-28 Straight (72 ) Nut, Sq. Reg. 1/2-13 UNC-2B Nut, Whizlock 1/2-13 (72 ) Nut, 3/ Nut, Whizlock 3/ Washer, Lock 1/ Washer, 3/8 Std Pin, Cotter 1/8 x 3/ Pin, Cotter 9/64 x 1 1/ Screw, 5/16-18 x 1 3/ Spacer Retainer, Brake Band Pin, Clevis 3/8 x 1 1/ Exmark black touch up spray paint - gloss black. Not Illustrated. This component is required for all 52 & 60 units and 72 units with S/N 498,999 and lower. This component is required for all 72 units with S/N 499,000 and higher. -15-

17 PARK BRAKE GROUP -16-

18 MOTION CONTROL GROUP Yoke Screw, 5/16-18 x 1 1/ Washer, Disc Spring 3/ Screw, 3/8-16 x 3/ Damper Screw, 3/8-16 x 1 1/ Ball Joint (RH) Screw, 3/8-16 x 1 3/ Bushing, Nylon (Reverse Ind) Set Screw, 5/16 x 5/ Bolt, (Neutral Return) Nut, Nyloc 3/ Spring, (Neutral Return) Nut, 5/ Screw, 5/16-18x1 3/8 Sp Nut, 5/16-24 (LH) Nut, Whizlock 5/ Nut, Jam 5/ Handle ( ) W/Grip (LH) Washer, 1/ Handle ( ) W/Grip (RH) Washer, 5/16 Std Arm, Pump Control Nut, Whizlock 3/ Bracket, Motion Control (LH) Pin, Cotter 3/32 x 1/ Bracket, Motion Control (RH) Pin, Clevis 5/16 x Link, Tracking Rod Nut, Nyloc 5/ Bearing, Flanged Spring, Compression Ball Joint (LH) Knob, Tracking Arm, Control Shaft Asm, Tracking Rod Grip, Motion Control Handle Asm, Tracking Rod... 1 Exmark black touch up spray paint - gloss black. Not Illustrated. Use Pro-lock, Nut type (Part No ),.5ml tube on setscrews. -17-

19 ENGINE DECK GROUP Washer, Spring Disc 3/ Zerk, 1/4-20 (90º) Spacer Spacer, Spring (Light Spring) Washer, 3/8 Std (Light Spring) Washer, 3/8 Std (Heavy Spring) Bushing, Idler O-ring Kit, Mule Idler Spring Bushing, Idler Pulley, Idler Nut, Whizlock 3/ Pulley, Idler Belt, Mule Drive Screw, 3/8-16 x 2 1/4 (Light Spring) Screw, 3/8-16 x 2 1/4 (Heavy Spring) Screw, 3/8-16 x 1 3/ Screw, 3/8-16 x 2 3/ Screw, 3/8-16 x 3 1/2 Gr Nut, Nyloc 3/ Washer, 3/8 SAE Guard, Top Seal, Single Lip Ring, Retaining Bearing, Spherical Bushing (Heavy Spring) Bushing, Shouldered (Heavy Spring) Screw, 3/8-16 x 2 1/2 (Heavy Spring) Kit, Idler Arm ( ) W/Bearings Spring (Heavy Spring)... 1 Exmark black touch up spray paint - gloss black. Kit also includes item #19. Kit includes items #5 (3), #11 (2), #15 (1), #25, #26, #27 & #

20 ENGINE DECK GROUP (cont.) Baffle, Engine Cooler (25HP, 27HP & 28HP EFI) Plastic Tie (23HP, 25HP & 27HP) Plastic Tie (28HP EFI) Bumper, Rubber Screw, 5/16 x 1 1/ Grommet Washer, Spring Disc Guard, Rear Engine Strap, Clutch Clutch Kit (23HP) Clutch Kit (25HP & 27HP) Clutch Kit (28HP EFI) Kit, Brake Pole Module Spacer (23HP) Spacer (25HP, 27HP & 28HP EFI) Asm, Shield W/Decals Shield, Engine Screw, 3/8-16 x 1 3/ Shield (LH) Subassy Shield, Heat Screw, 1/4-20x 3/ Shield, Muffler Shield (RH) Subassy Clip, Shield Kit, Cable Heat Shield Screw, 5/16-18 x Screw, 1/4-20 x 3/ Washer Screw, 3/8-16x1 (23HP, 25HP & 27HP) Screw, 3/8-16 x 1 (28HP EFI) Rivet, 3/16 x 1/ Nut, Nyloc 1/ Bracket, Guard Top Washer, 1/4 Std Washer, 5/16 Std Nut, Whizlock 5/ Nut, Whizlock 3/8-16 (23, 25 & 27HP) Nut, Whizlock 3/8-16 (28HP EFI) Nut, Whizlock 1/ Clip, Loom Screw, Self Tapping 5/16-18x Screw, M6-1.0 x 45mm Clamp, Muffler (1.38) (28HP EFI) Spacer Spacer, Grommet Spacer, Clutch Anchor Kit, Clutch Jumper Harness (23HP, 25HP & 27HP) Kit, Clutch Jumper Harness (28HP EFI) Washer, 3/16 Std Valve, Oil Drain Long Kit, Muffler Kohler (23, 25 & 27HP) Kit, Muffler Kohler (28HP EFI) Screw, 5/16-18x Screw, 7/16-14x.75 G Washer, Lock 7/ Nut, Hex M8 1.25) Washer, Lock 5/16 Hvy Washer, Spring Disc 3/ Gasket Arrester, Spark (1.25) (28HP EFI) Screw, 7/16-20 x 2 1/2...1 Exmark black touch up spray paint - gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. Includes items #20, #36, #50, #51. Includes items #20, & #50. Includes clutch and jumper harness kit item #40. Includes jumper harness, clip and 2 plastic ties item #2. Includes jumper harness and clips. If your engine has the mounting bracket welded to the muffler as shown use this screw. If your engine has an L mounting bracket bolted to the bottom of the muffler use this screw. If your engine has the mounting bracket welded to the muffler as shown use hardware shown. If you engine has an L mounting bracket bolted to the bottom of the muffler see a Kohler dealer for mounting bracket hardware. Kohler Replacement Parts List (Refer to Engine Owner s Manual) Description Kohler Part Engine Oil Filter Engine Air Filter Safety Filter

21 ENGINE DECK GROUP (cont.) -20-

22 HYDRAULIC GROUP Asm, Reservoir W/Decal Cap, Hydraulic Reservoir Gasket, Reservoir Cap Head, Filter Element, Hydraulic Oil Filter Element, Hydraulic Filter (Winter) Clamp, Hose (11/16) Clamp, Hose (17/32) Asm, Hose Hydraulic Asm, Hose Hydraulic Hose, Hydraulic Asm, Case Drain Hose Elbow, Boss O-Ring Adapter, Run Tee Boss O-Ring Adapter, Straight Boss O-Ring Adapter, Straight Boss O-Ring Elbow, Boss O-Ring Screw,1/4-20 x 5/ Lockwasher, 1/ Elbow, Boss O-Ring Pump, Hydraulic Kit, Input Bearing Kit, Thrust Bearing Kit, Cylinder Block Kit, Overhaul Seal Kit, Shock Value Connector, Straight O-Ring (SAE #8) O-Ring (37 Flare #8) Motor, Wheel Drive Kit, Output Shaft & Seals Kit, Seal Hose, Upper LH (52 & 60) Hose, Upper (72)...2 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Use only for operation below 32 F (0 C) Hose, Lower LH (52 & 60) Hose, Lower (72) Hose, Upper RH (52 & 60) Hose, Lower RH (52 & 60) Sheave, Pump Setscrew, Sq Hd 5/16-18 x 5/ Setscrew, Sq Hd Cup 5/16-18 x Setscrew, Sq Hd Cup 5/16-18 x 3/ Key, Machine 3/16 SQ x Adapter, Straight (52 & 60) Boss O-Ring Flare O-Ring Elbow,90 Long (72) Boss O-Ring Flare O-Ring Pulley, Idler W/Bushing Kit, Idler Arm ( ) W/Bearings Screw, HH 3/8-16 x 1 3/ Washer, Flat Std 5/ Nut, Whizlock 3/ Spacer Nut, Whizlock 1/ Sheave, Engine Belt, Pump Drive Screw,3/8-16 x 1 1/ Screw,3/8-16 x 3 1/2 Gr Screw,3/8-16 x 1 1/ O-ring Key, 1/4 x 1/4 x 1 1/ Zerk,90 1/ Bearing, Spherical Spring, Extension Screw, HH 1/4-20 x Washer, SAE 1/ Guard, Top Seal, Single Lip Ring, Retaining

23 HYDRAULIC GROUP -22-

24 DECAL GROUP Decal, Park Brake Decal, Ignition/PTO LZEFI Decal, Cutting Height Decal, Choke Decal, Warning Slope Decal, Bolt Torque Decal, Check Service Decal, Console Throttle Decal, Belt Routing Decal, Missing Cover Decal, Roller Mounting Decal, Warning Decal, Deck Height Decal, Relay/Fuse Decal, Throttle Decal, Rops Folding Decal, Ultracut Decal, Anti-Scalp Decal, No Step Decal, Rotating Devices Decal, Fuel Valve Decal, Important Decal, Guard Decal, Ultracut Decal, Lazer Model Decal, Danger Decal, Ultracut Decal, Hyd Tank/Hot Surface Decal, Pump Belt Rtg Decal, Fuel Valve Decal, Discharge Warning Decal, Exmark Logo Decal, 3750 RPM Decal, Console Top Decal, EFI Decal Kit-Air-Cooled (Including EFI) Decal, Ignition/PTO...1 Decal for all units except Kohler EFI. Decals for Kohler EFI units only. Decal used on decks with type A anti scalp axles. Reference pages

25 DECAL GROUP -24-

26 23 & 27 HP KOHLER AIR-COOLED ELECTRICAL GROUP Hold Down, Battery Battery-12V Wingnut, Nyloc Cable, Battery (-) Insulator, Battery Screw, 5/16-18 x Washer, 1/4 Flat Nut, Hex 5/ Spring, Seat Switch Wldmt, Spring Mount Screw, 1/4-20 x 3/ Nut, 1/4-20 Whizlock Key, Exmark Logo Key, Ignition Switch, Seat N.C Actuator, Seat Switch Screw, #10-24 x 5/ Plate, Tapped Fuse-20 Amp Switch, Brake N.O./N.C...1 Use dielectric grease on all wiring harness connectors Switch, Drive Lever N.O Plastic Tie (Small) Module, Seat Delay Switch, Ignition W/ Keys Meter, Engine Hours Switch, PTO Clip, Loom Harness, Wiring Plastic Tie (Large) Cable, Battery (+) Insulator, Solenoid (+) Bolt, Battery Hold Down Asm, Seat Switch Actuator Nut, #10-24 Hex Nyloc Relay, 12V Nut, Ignition Washer, 1/4 SAE Bolt, Carriage #10-24 x 1/ Nut, 5/16-18 Nyloc Screw, 1/4-20 x 1/

27 28 HP KOHLER EFI ELECTRICAL GROUP Harness-Wiring Cable-Battery (-) Cable- Battery (+) Nut, Nyloc # Screw, Machine #10-24 x 1/ Relay, 12V Panel, Fuse & ECU Mount Screw, Mach #10-24 x Screw, 1/4-20 x 3/ Nut, 1/4-20 Whizlock Washer, 1/4 SAE Flat Clip, Loom Screw, 1/4-20 x Indicator, Red Led Screw, 1/4-20 x 1/ Screw, #10-24 x 5/ Switch, N.O./N.C Plate- Tapped Switch, Drive Lever N.O Switch-Ignition W/Keys Key, Exmark Logo Key, Ignition Meter- Engine Hours Module, Seat Delay Clip, Loom Fuse-20 Amp Clip, Loom Use dielectric grease on all wiring harness connectors. Components not serviced individually. Service by seat switch actuator assembly, part no Battery-12V Insulator, Battery Holdown, Battery Wingnut, Nyloc Bolt, Battery Holddown Asm, Seat Switch Actuator Switch, PTO Plastic Tie (Small) Plastic Tie (Medium) Plastic Tie (Large) Clip, Loom 3/ Fuse, 10 Amp Insulator, Solenoid Bolt, Carriage #10-24 x 1/ Washer, 1/4 Flat Nut, Ignition Washer, # Screw, M X 16mm Washer, 5/16 SAE Actuator, Seat Switch Screw, 5/16-18 X Spring Wldmt, Seat Spring Mount Nut, Hex 5/ Nut, 5/16-18 Nyloc Switch, Seat N.C... 1

28 23 & 27 HP KOHLER AIR-COOLED ELECTRICAL DIAGRAM -27-

29 28 HP KOHLER EFI ELECTRICAL DIAGRAM -28-

30 23 & 27 HP KOHLER AIR-COOLED ELECTRICAL LOGIC SCHEMATIC -29-

31 28 HP KOHLER EFI ELECTRICAL LOGIC SCHEMATIC -30-

32 SEE EXMARK S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER Check us out on the Web: EXMARK MFG. CO. INC. PART NO INDUSTRIAL PARK BOX 808 (402) BEATRICE, NE FAX (402) ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO.