EXMARK PARTS PLUS PROGRAM

Transcription

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2 EFFECTIVE DATE: September 1, 1995 EXMARK PARTS PLUS PROGRAM Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. 1

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group Electrical Diagram Electrical Group Engine Deck Group Front Frame Group Fuel Group Hydraulics Group Main Frame Group...11 Motion Control Levers...17 Park Brake Group Parts Plus Program Deck Group Deck Group Deck Group

4 Part Description Req'd. 52 DECK GROUP Part Description Req'd Deck wldmt, 52" Setscrew,5/16-18x5/8sqhdcp Deck wldmt, 52" w/decals Key, 1/4 sq x 2 5/ Washer, 3/8 SAE Jackshaft, deck drive Spacer, shv/brg Cutter housing complete Spacer, shv/brg Screw, 3/8-16 x 3 1/ Washer, disc spring Bracket, jackshaft Washer, disc spring Bolt, 5/16-18 x 3/4 Carr Washer, 5/16 disc spring Housing, flange Nut, 5/16-18 whizloc Bearing w/lock collar & ss Baffle wldmt, discharge Guard, Brg bottom Screw, 5/16-18 x 5/ Guard, Brg bottom Roller, antiscalp Bolt, 3/8-16 x 1 carr Nut, 3/8-16 whizlock Strut wldmt, deck Nut, 3/8-16 whizlock Housing w/ring, spacer, & brg Washer, pivot Spherical rod end Bushing, roller Setscrew, 5/16-18 x.75sqhd Washer, 3/8 disc spring Screw, 5/8-11 x Washer, 3/8 disc spring Lockwasher, 5/8 reg.spring Screw, 3/8-16 x 4 gr Zerk, 1/4-28 straight Chute, discharge Pin wldmt, deck strut Screw, 5/16-18 x Nut, 5/8-18 hex Nut, 5/16-18 nyloc Nut, 5/8-18 hex Shield, belt Key, # 61 Woodruff Knob, belt shield Ω Sheave, blade drive Belt guide wldmt Ω Bearing Screw, 5/8-11x2 3/4 gr Bearing Screw, 3/8-16 x 2 1/ Housing,bearing Stud, belt shield Spacer, bearing Washer 5/16 std flat Spacer, bearing Washer, rubber Screw, Hex cap 3/8x1 1/ Spring, extension Snap Ring Arm wldmt, deck idler Snap Ring Bearing, pivot Spindle Arm wldmt/brg sub-assy Blade, notched air foil Bushing, idler pivot Blade, solid air foil Zerk, 1/ Blade, low lift Washer, 3/8 std flat Blade, mulching Nut, 3/8-16 nylock Blade, bahia Screw, 3/8-16 x 2 3/ Jackshaft S/A Idler pulley 6.00 dia flat Strut wldmt S/A Bolt, 3/8-16 x 1 whizlock Strut wldmt S/A Bushing, Idler Jackshaft Nut, 5/8-11 hex Sheave, Jackshaft Nut, 7/16-14 whizlock Sheave, Jackshaft Idler pulley 5.06 O.D V Housing, Jackshaft Belt, blade drive 52 Deck Jackshaft S/A Chain Jackshaft S/A Screw, 7/16-14 x 1-1/ Complete deck asy (LZ25KC524) Screw, 5/16-18 x 3/ Complete deck asy (LZ23LKA524)1 45Ω Sheave, blade drive 6.75 OD Screw, 3/8-16 x Ω Pulley, split sheave 6.30 OD Asm,Jackshaft housing w/brgs Setscrew, 5/16-18 x 1sqhdcp Washer,disc spring... 3 Use Pro-lock Nut Type (P/N ml. tube) on setscrews. Ω Use antiseize on bore of sheaves and bearings. Cutter housing complete includes sheave, washer, and nut. Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524 Strut subassemblies have same components, they are assembled to different lengths from center to center. PN =15.31 ;PN =15.00 Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units. A component used with Jackshaft Type B on LZ25KC524 units. A component used with Jackshaft Type B on LZ23LKA524 units 3

5 52 DECK GROUP 4

6 60 DECK GROUP Part Description Req'd. Part Description Req'd Deck wldmt, Jackshaft, deck drive Deck wldmt, 60 w/decals Nut, 5/8-11 hex Housing w/ring, spacer, brg Screw, 3/8-16 x 3 ¼ Washer, 3/8 SAE Bracket, jackshaft Washer, disc Spring Bolt, 5/16-18 x 3/4 Carr Washer, disc Spring Housing, flange Washer, 5/16 disc spring Bearing w/lock collar & ss Nut, 5/16-18 whizlock Cutter housing complete Nut, 5/16-18 whizlock Bolt, 3/8-16 x 1 carr Baffle wldmt, discharge Strut wldmt, deck Screw, 5/16-18 x 5/ Spacer shv/brg Roller, antiscalp Spacer shv/brg Nut, 3/8-16 whizlock Spherical rod end Nut, 3/8-16 whizlock Setscrew, 5/16 x 3/4sqhdcp Washer, pivot Screw, 5/8-11 x Bushing, roller Lockwasher, 5/8 reg.spring Washer, 3/8 disc spring Zerk, 1/4-28 straight Screw, 3/8-16 x 4 gr Pin wldmt, deck strut Chute, discharge Nut, 5/8-18 hex Screw, 5/16-18 x Nut, 5/8-18 hex Nut, 5/16-18 nylock Key, # 61 Woodruff Shield, belt Sheave, Blade drive Knob, belt shield Bearing Belt guide wldmt Bearing Screw, 5/8-11 x 2 ¾ gr Housing, bearing Screw, 3/8-16 x 2 1/ Spacer, bearing Stud, belt shield Spacer, bearing Washer 5/16 std flat Guard, brg bottom Washer, rubber Guard, brg bottom Spring, extension Snap Ring Arm wldmt, deck idler Snap Ring Bearing, pivot Spindle Arm wldmt/brg sub-assy Blade, notched air foil Bushing, idler pivot Blade, solid air foil Zerk, 1/ Blade, low lift Washer, 3/8 std flat Blade, mulching Nut, 3/8-16 nylock Blade, bahia Screw, 3/8-16 x 2 3/ Jackshaft S/A Idler pulley 6.00 dia flat Strut wldmt S/A Bolt, 3/8-16 x 1 whizlock Strut wldmt S/A Bushing, Idler Housing, Jackshaft Screw, 3/8-16 x 1 ½ Sheave, Jackshaft Double Nut, 7/16-14 whizlock Sheave, Jackshaft Double Idler pulley 5.06 O.D. V Jackshaft Belt, blade drive 60 deck Jackshaft Assy Chain Jackshaft Assy Screw, 7/16-14 x 1 ½ Complete Deck Assy Screw, 5/16-18 x ¾... 2 (Air-cooled except 26HP Koh EFi) Sheave, 6.13 OD Complete Deck Assy Pulley, split 6.71 OD... 1 (23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) Pulley, split 6.30 OD Screw. 5/16-18 x 1 ¼ Pulley, split 6.71 OD Screw. 3/8-16 x Setscrew, 5/16-18 x 1sqhdcp Asm,Jackshaft housing w/brgs Setscrew,5/16-18x5/8sqhdcp Washer,disc spring Key, 1/4 sq x 2 5/ Use antiseize on bore of sheaves and bearings. Exmark red touch up spray paint - P/N Cutter housing complete includes sheave, washer, & nut. Use Pro-lock Nut Type (P/N ) on setscrews. Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604 Strut subassemblies have same components, they are assembled to different lengths from center to center. PN = ; PN = Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI. A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled. A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page. A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled. 5

7 60 DECK GROUP 6

8 72 DECK GROUP Part Description Req'd. Part Description Req'd Belt, Blade drive Washer, rubber Knob, belt shield Washer 5/16 std flat Shield, belt 72 RH Stud, belt shield... 2 * Shield, belt 72 LH Deck weldment, Bolt, 3/8-16 x 1 whizlock Deck weldment, 72 w/decals Washer, 3/8 SAE Bearing Idler pulley 6.00 dia flat Bearing Spring, extension Housing, bearing Nut, 3/8-16 whizlock Spacer, bearing Bushing, Idler Spacer, bearing Washer, 3/8 std flat Snap Ring Washer, pivot Snap Ring Nut, 3/8-16 nyloc Spacer shv/brg Bearing, pivot Spacer shv/brg Arm wldmt, deck idler Guard, brg bottom Bushing, idler pivot Guard, brg bottom Screw, 3/8-16 x 3 1/ Spindle Nut, 5/8-18 hex Key, # 61 Woodruff Nut, 5/8-18 hex Blade, notched air foil Washer, disc spring Blade, mulching Washer, disc spring Blade, low lift Sheave, Blade drive Blade, solid air foil Pulley, split Blade, bahia Washer, 5/16 disc spring Screw, 5/8-11 x 1 gr Jackshaft, deck drive Screw, 3/8-16 x 2 1/ Key, 1/4 sq x 2 5/ Screw, 3/8-16 x 2 3/ Belt guide wldmt Baffle wldmt, discharge Arm wldmt/brg sub-assy Screw, 5/16-18 x 5/ Setscrew,5/16-18x5/8shcp Screw, 3/8-16 x 4 gr Nut, 5/16-18 whizlock Bushing, roller Bolt, 3/8-16 x 1 carr Roller, anti-scalp Bolt, 5/16-18 x 3/4 Carr Screw, 5/16-18 x Bracket, jackshaft Chute, discharge Housing, flange Nut, 5/16-18 nyloc Bearing w/lock collar & ss Zerk, 1/ Washer, 3/8 disc spring Idler pulley 5.06 O.D. V Washer, 3/8 disc spring Housing w/ring, spacer, brg Nut, 7/16-14 whizlock Cutter housing complete Screw, 7/16-14 x 1-1/ Strut wldmt S/A Chain Jackshaft S/A Nut, 5/8-11 hex Jackshaft Assy Lockwasher, 5/8 reg.spring Jackshaft Spherical rod end Sheave, double Screw, 5/8-11 x Housing, Jackshaft Strut wldmt, deck Complete deck assembly Pin wldmt, deck strut Screw,.3/8-16 x Zerk, 1/4-28 straight Asm,Jackshaft housing w/brgs Screw, 3/8-16 x 1 ½ Washer,disc spring... 3 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK Use antiseize on bore of sheaves and bearings. Use Pro-lock Nut Type (P/N ml. tube) on setscrews. Exmark red touch up spray paint - P/N Cutter housing complete includes sheave, washer, and nut. Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A. A component used with Jackshaft Type B. 7

9 72 DECK GROUP 8

10 FRONT FRAME GROUP Part Description Req'd. Exmark red touch up spray paint - P/N Components are standard on Kohler 26 HP EFI units & all 72 decks, they are an optional kit for other models PN Part Description Req'd Frame wldmt, front Nut, 5/8-11 regular Frame wldmt, front Swivel, deck mount Frame wldmt, front Washer, 5/8 std flat Zerk, 1/4-28 straight Spring, deck support (52 &60 ) Floorpan Spring, deck support (72 ) Pad, anti skid Jam nut, 5/ Lever w/grip Cap, grease Lever wldmt, lift Bearing cone, tapered roller Grip, lift lever Bearing cup, tapered roller Arm wldmt, deck lift Seal, grease Spring, compression Caster wldmt Washer, 3/8 SAE flat Nut, 3/4-10 nylock Nut, nylock 3/ Washer, spring disk E-ring Screw, ½-13x Arm, deck lift Plug Cotter pin, 1/8 x 3/ Caster wheel assy Clevis pin, 3/8 x Nut, 1/2-13 nylock (light thin) Plate, deck lift Spacer, front caster Plate wldmt, deck lift Seal, bearing Bushing, lift lever Bearing cone Bushing, lift lever Spacer, bearing Screw, 3/8-16 x 2 3/ Wheel & tire assy Hitch pin w/lanyard Tire, 13x ply Hairpin cotter (serv only) Wheel Screw, 3/8-16 x 1 3/ Bearing cup Washer, 3/8 disc spring Nut, whizlock 5/ Nut, whizlock 3/ Pad, pedal Screw, 3/8-16 x Lever wldmt, deck lift Screw, 3/8-16X1 1/ Strap Washer, 7/8 SAE flat Screw, 5/16-18x1 1/ Rod, deck lift

11 FRONT FRAME GROUP 10

12 MAIN FRAME GROUP Part Description Req'd. Part Description Req'd Track, seat (4 adjustable) Nut, whizlock 5/ Seat (All units except 26hp Koh) Clip, loom (.50) Spacer, seat track Plastic tie (lrg) Screw, 5/16-18 x 3/ Ball, (red) throttle cable Cushion, seat Screw, 1/4-20 x Cushion, backrest Nut, whizlock 1/ Cushion, armrest (RH) Bumper Cushion armrest (LH) Washer, 5/16 SAE flat Cable, throttle Seat Frame Cable, choke Screw, 3/8-16 x Frame, engine deck Stop, Park Brake Wheel/tire assy. (60 & 72 ) Stop/Spacer Tire, 24x ply (60 & 72 ) 2 (26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) Wheel (60 & 72 ) Tab, Armrest Adjustment Wheel/tire assy. (52 ) Screw, 5/16-18 x 1 1/ Tire, 23x ply (52 ) Spring, Compression Wheel (52 ) Seat, Suspension (26hp Koh ) Front, Console Kit, Pan w/seat & back Frame, seat mount Kit, Armrest Assy Nut, wheel 1/ Kit, Boot, upper&lower wire Rod, seat hold-up Kit, ArmrestPad w/hardwre Screw, 5/16-18 x Kit, Damper w/hardware Screw, 3/8-16 x Kit, Rollers, bumpers&hrdwre Nut, nyloc # Kit, Spring,Cable & hardware Nut, nyloc 5/ Kit, Knob,Shaft & hardware Nut, nyloc 3/ Switch, Seat Screw, #10-24 x 1/ Nut, whizlock 3/ Not Illustrated The suspension seat is standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ. The stop/spacer is installed with the slotted holes to the rear on 26HP Kohler units and the slotted holes to the front on Kawasaki liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned around and re-installed with the slotted holes to the rear. Exmark black touch up spray paint - gloss black 11

13 23 HP KAWASAKI and 23 & 25 HP KOHLER AIR-COOLED FUEL GROUP Part Description Req'd. Part Description Req'd Clamp, fuel line Tank, fuel (RH) Kohler Part Fuel Filter Valve, fuel... 1 Kawasaki Part Fuel Filter Fuel line Clip, loom Spring, fuel tank Plastic tie (large) Screw, 1/4-20 x 5/ Cap, fuel tank Screw, 5/16-18 x 3/ Bushing Nut, thin nylock 5/ Elbow, strainer Washer, lock 1/ Fuel line Washer, lock 5/ ❽ Stud, fuel tank Washer, 5/16 SAE Tank, fuel (LH)... 1 ❽ Use Prolock, Retaining type (Part ),.5cc tube on stud threads going into the tank. Not Illustrated. Refer to Engine Owner s Manual (Fuel Filter Must be 15 Micron or smaller). 12

14 KAWASAKI LIQUID-COOLED FUEL GROUP Part Description Req'd. Part Description Req'd Cap, fuel tank Screw, Machine 10-24x5/ Tank, fuel (RH) Screw, thread cut 10-32x1/ Tank, fuel (LH) Cover, gauge Fuel, line (27 HP only) Nut, thin nyloc 5/ Fuel line (23 HP) Spring, fuel tank Fuel line (27 HP) Washer, 5/16 SAE Clamp, fuel line ❽ Stud, fuel tank Kawasaki P/N Fuel Pump Screw, 1/4-20 x 5/ Fuel line Washer, lock 1/ Kawasaki P/N Fuel Filter Clip, loom Fuel line Screw, Cap 1/4-20x3/ Valve, fuel Washer, flat SAE 1/ Elbow, strainer Nut, whizlock 1/ Bushing Washer, lock 5/ Bracket, gauge mount Screw, 5/16-18 x 3/ Washer, disc spring 1/ ❽ Use Prolock, Retaining type (Part ),.5cc tube on stud threads going into the tank. Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. 13

15 KOHLER 26 HP EFI FUEL GROUP Part Description Req'd. Part Description Req'd Tank, EFI Fuel (RH) Elbow, Tank, EFI Fuel (LH) Bushing, Fuel Valve Fuel line,.31 x Clip, Loom Clamp,.31 I.D. Fuel Hose Fuel Line Screw, Cap 1/4 20 x 3/ Fuel Line Clip, Loom Clip, loom Nut, Whizlock 1/ Elbow, 90 w/strainer Screw, Cap 1/4 20 x 5/ Washer, lock 1/ Clip, Loom Washer, flat SAE 5/ Kohler P/N Fuel Filter (large) Washer, lock 5/16 hvy Kohler P/N Fuel Pump Screw, 5/16-18 x 3/ Screw, Machine #10-24x5/ Cap, Fuel Tank Nut, Nyloc # ❽ Stud, Fuel Tank Fuel Line,.31 x Spring, Fuel Tank Kohler P/N Fuel Regulator Nut, Thin Nyloc 5/ Clamp, Valve, Fuel Dual Flow Clip, loom Plastic Tie (small Fuel line,.25 x Fuel line,.31 x Fuel Filter Screw, Cap 1/4-20 x ❽ Use Prolock, Retaining type (Part ),.5cc tube on stud threads going into the tank. Refer to Engine Owner s Manual (Fuel Filter Must be 40 Micron or smaller). Clamps require special pliers P/N (Oetiker P/N or Kohler P/N ) for installation. 14

16 PARK BRAKE GROUP.Part Description Req'd. Part Description Req'd Bushing Pin, clevis 3/8 x 1 1/ Spring, brake rod Screw, 1/2-13 x 4 (52 &60 ) Rod, brake Screw, 1/2-13 x 6 (72 ) Lever w/grip Zerk, 1/ (52 &60 ) Lever, brake Zerk, 1/4-28 straight (72 ) Shaft, brake Nut, sq reg 1/2-13 UNC-2B Bracket,brake (LH)(52 &60 ) Nut, 3/ Bracket, brake (LH) (72 ) Nut, whizlock 3/ Bracket,brake (RH)(52 &60 ) Washer, lock 1/ Bracket, brake (RH)(72 ) Washer, 3/8 std Nut, slotted Pin, cotter 1/8 x 3/ Band, brake Pin, cotter 9/64 x 1 1/ Spacer (short)(52 &60 ) Pin, clevis 3/8 x Spacer (short) (72 ) Washer, 3/4 SAE Spacer (long)(52 &60 ) E-Ring, retaining Spacer (long)(72 ) Washer, spacer Bearing, flange Bracket, brake (52 & 60 ) Yoke Bracket, brake (72 ) Pin, trunion Spacer Hub & drum w/studs, wheel Band, Brake Studs, wheel Retainer, Brake Band Woodruff key, 5/16X Screw, HH x Grip, brake lever Hub & drum w/studs, wheel Screw, 3/8-16 x 3/ Studs, wheel... 8 Not Illustrated Reference the picture on the next page to determine if your unit uses Park Brake Type A or B: A Component used with Park Brake Type A. A Component used with Park Brake Type B. Exmark black touch up spray paint - gloss black 15

17 PARK BRAKE GROUP 16

18 MOTION CONTROL LEVERS Part Description Req'd. Part Description Req'd Yoke Bearing, flanged Washer, disc spring 3/ Ball joint (LH) Damper ϕ Arm, control shaft Ball joint (RH) Arm, control shaft Bushing,nylon (reverse ind) Grip, motion control handle Bolt, (neutral return) Screw, 5/16-18 x 1 1/ Spring, (neutral return) Screw, 3/8-16 x 3/ Screw, 5/16-18x1 3/8 special Screw, 3/8-16 x Nut, whizlock 5/ Screw, 3/8-16 x 1 3/ ϕ Handle w/grip (LH) Set screw, 5/16 x 5/ Handle w/grip (LH) Nut, nyloc 3/ ϕ Handle, motion control (LH) Nut, 5/ Handle, motion control (LH) Nut, 5/16-24 (LH) ϕ Handle w/grip (RH) Nut, jam 5/ Handle w/grip (RH) Washer, 1/ ϕ Handle, motion control (RH) Washer, 5/16 std Handle, motion control (RH) Nut, whizlock 3/ Arm, pump control Pin, cotter 3/32 x 1/ Bracket, motion control (LH) Pin, clevis 5/16 x Bracket, motion control (RH) Nut, nyloc 5/ Link, pump control... 2 Not Illustrated. Exmark black touch up spray paint - gloss black Use Pro-Lock, Nut Type (P/N ,.5ml tube) on setscrews Components required for units with older motion control assemblies (Identified by 2 holes in upper portion of motion control shaft (item 18) ϕ Components required for units with newer motion control assemblies (Identified by 3 holes in upper portion of motion control shaft (item 18) 17

19 COMMON ENGINE DECK GROUP.Part Description Req'd. Exmark black touch up spray paint - gloss black Part Description Req'd Washer, spring disc 3/ Pulley, idler Zerk, 1/4-20 (90º) Belt, mule drive Bearing Arm, idler w/bushings Spacer, spring Screw, 3/8-16 x 2 1/ Washer, 3/ Screw, 3/8-16 x 1 3/4 (Koh) Spacer Screw, 3/8-16 x 1 3/4 (Kaw) Bushing, idler pivot Screw, 3/8-16 x 2 3/ Spring, mule idler Screw, 3/8-16 x 3 1/ Bushing, idler Nut, nyloc 3/ Pulley, idler Washer, 3/8 sae Arm, idler Nut, whizlock 3/

20 AIR-COOLED ENGINE DECK GROUP Part Description Req'd. Part Description Req'd Baffle, Engine Cooler Nut, whizlock 1/ Plastic tie Clip, loom Bumper, rubber Screw, M6-1.0 x 45mm Screw, Cap 5/16x1 ¼ (Warner) 1 (23 hp & 25 hp Koh) Grommet (all clutches) Screw, 5/16-18x Wshr, spring disc (all clutches). 2 (23 hp Kaw & 26 hp Koh) Guard, rear engine Washer, disc spring Strap, clutch (all clutches)... 1 (23 hp & 25 hp Koh only) Clutch w/tie (23HP) Spacer Clutch w/tie (25&26HP) Spacer, Grommet (all clutches) Spacer (23 HP) Spacer, clutch anchor (Warner) Spacer (25 & 26 HP) Nut, nyloc 5/16-18 (Warner) Shield, lift subassy (Koh) Nut, nyloc 5/16-18 (Ogura) Shield, lift subassy (Kaw) Washer, 3/16 std Shield, engine Nipple, pipe 3/8 NPT (Koh) Shield, lift (Koh) Elbow, 3/8 NPT (Koh) Shield, lift (Kaw) Screw, 5/16-18 x 3.0 (Ogura) Shield (LH) - subassy (Koh) Spacer, clutch anchor (Ogura) Shield (LH) - subassy (Kaw) Screw, 5/16-18 ½ (Ogura) Shield, heat (Koh) Spacer, clutch (Ogura) Shield, heat (Kaw) Clutch w/tie (Ogura) Baffle, engine (LH) Keeper, clutch (Ogura) Shield, muffler Key, ¼ x ¼ x 2.0 (Ogura) Shield (RH) - subassy (Koh). 1 51* Muffler,kit 26hp EFI Kohler Shield (RH) - subassy (Kaw) Muffler,kit 23hp Kaw Clip, shield (Koh) Screw, 5/16-18x Clip, shield (Kaw)... 4 (23 hp Kaw & 26 hp Koh) Baffle, engine (RH) Screw, 7/16-14x.75 g Screw, 5/16-18x4 (Warner)... 1 (23 hp Kaw & 26 hp Koh) Screw, 1/4-20 x ¾ Washer, Lock 7/ Washer (Warner)... 4 (23 hp Kaw & 26 hp Koh) Washer (25 hp Ogura) Nut, Hex M Screw, 3/8-16 x (23 hp Kaw & 26 hp Koh) Screw, 3/8-16 x 1 (26hp Koh) Washer, Lock 5/16hvy Screw, 7/16-20x2 ½(all clutches)1 (23 hp Kaw & 26 hp Koh) Rivet, 3/16 x ¼ (Koh) Keeper, Clutch Rivet, 3/16 x ¼ (Kaw) Gasket (Koh) Nut, nyloc 1/ Gasket (Kaw) Bracket, guard top Arrester,Spark (1.25) Washer, 1/4 std... 4 (26 hp Koh EFI & 23 hp Kaw) Washer, 5/16 std (all clutches) Clamp,Muffler (1.38) Nut,whzlck 5/16-18 (Warner) 1 (26 hp Koh EFI & 23 hp Kaw) Nut, whzlck 3/ Nut, whzlck 3/8-16 (26hp Koh) 9 Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt. * The muffler for 23 & 25 HP Kohler units comes with the engine. 9 For 23 HP Kawasaki air-cooled units only Exmark black touch up spray paint - gloss black Kohler Replacement Parts List Kawasaki Replacement Parts List (Refer to Engine Owner s Manual) (Refer to Engine Owner s Manual) Description Kohler Part Description Kawasaki Part Engine Oil Filter Engine Oil Filter Air Precleaner (23hp Engine) Air Filter (For 25hp Engine) Air Filter (For 23hp Engine) (For 25hp Engine) (For 26hp EFI Engine) Safety Filter (For 26hp EFI Engine)

21 AIR-COOLED ENGINE DECK GROUP 20

22 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP Ref Part Description Req'd. Part Description Req'd Plate, Radiator Trim Face Bushing, Fuel Valve Cap, Radiator Bracket, Bottle Radiator, Horiz. Mount(23 hp) Screw, Cap Hex 1/4-20x1/ Radiator, horiz. Mount(27 hp) Plastic Tie 5.5x.044x /16-18x1/2 HHC Screw Hose,.31 ID x 27.00" Washer, Flat SAE 5/ Extension, Crankshaft Plate, Radiator/Fan Mnt Washer, Lock 5/ Scrw,12-24x1.0HSWHMach Nut, Hex M Washer, Flat Std # Fan, Pump Cooling Nut, Nyloc HH # Washer, Flat SAE 1/ Fan Assy, 12" Hi Profile Screw,HexScket 1/4-20x1/ Clamp,Hose-worm Shroud, Hydraulic Fan( Hose, Radiator Inlet (23 hp) Nut, Nyloc # Hose, Radiator Inlet (27 hp) Washer, Flat Std # Hose, Rad. Outlet (23 hp) Screw, Mach #10-24x5/ Hose, Rad. Outlet (27 hp) Shield, LH Liquid Muffler,kit (23 hp) Shield, RH Eng Shield Muffler,kit (27 hp) Screw, Cap HH 1/4-20x5/ Screw, M8-1.25x25mm Nut, Whizlock 1/ Wshr, Disc Sprg 5/16(23 hp) Screw, M8-1.25x16mm(23hp) Wshr, Disc Sprg 5/16(27 hp) Screw, M10-1.5x20mm(27hp) Nut, Hex M Clutch w/tie Washer, Lock 1/4 Hvy Elbow, Element, filter Primary Nipple, 3/8 npt x Bracket, air cleaner mount Tie, plastic Screw, Cap 5/16-18x1-1/ Washer, 5/16 std Nut, Nyloc 5/ Washer Washer, Flat Std 5/ Strap, Clutch/Brake Cleaner, remote air w/filter Spacer, Grommet Clamp, Hose Grommet Hose, Air cleaner Elbow, Street Hose, Air inlet Screw, Cap HH 5/16-18x Belt, Alternator Spacer, Clutch Anchor Sheave w/hub Spacer, Engine Key, Mach 1/4x1/4x Screw, M8-1.25x30mm(23hp) Alternator Screw, M10-1.5x25mm(27hp) Regulator, Alternator Washer, disc spring 7/ Brushes, Alternator Screw, Cap M10x1.5x65mm Bearing, Alternator Cover w/latch Sheave, Alternator Latch, Air cleaner Key Vacuator Valve Screw, CapHH5/16-18x3/ Spacer, Clutch (23 hp) Bracket, Alternator Spacer, Clutch (27 hp) Arm, Alternator tension Keeper, Clutch (27 hp) Nut, Whzlck 5/16-18 (23 hp) Valve, Oil Drain (27 hp only) Nut, Whzlck 5/16-18 (27 hp) Wshr, Disc Sprg 5/16(23 hp) Washer, flat SAE 1/ Wshr, Disc Sprg 3/8(27 hp) Spacer Gasket, Exhaust (22/23 hp) Screw, Cap HH 1/2-13x Gasket, Exhaust (27 hp) Nut, Nyloc ½ Arrester, Spark (22/23 hp) (1.25) Cap, Overflow Tank Arrester, Spark (27 hp) (1.50) Tank, Overflow (2.0 pts) Clamp, Muffler (22/23 hp) (1.38) Hose,.25 ID x 22.00" Clamp, Muffler (27 hp) (1.63) Elbow, 90deg Clip,loom... 1 Replacement Engine Oil Filter - Kawasaki Part Exmark black touch up spray paint gloss black Use a Teflon Pipe Sealant or equivalent on threads. For 23 hp Kawasaki Liquid-Cooled units only 21

23 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP 22

24 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.).part Description Req'd. Part Description Req'd Screen, Radiator Intake Rib, Bottom Screw,10-24X.75 BHSCap Bar, Latch Hook Washer, Flat Std # Keeper, Rubber Latch Nut, Nyloc # Bar, Rad. Mnt. Frame Hood, Engine Gray Screw,Cap HH 3/8-16x1-1/ Hood, w/decals Screw,Cap HH 1/4-20x1 1/ Screw,Cap HH 5/16-18x7/ Plate, Side Rad. Mnt. RH Washer, Flat SAE 5/ Brace, Radiator-LH (23 hp) Nut, Nyloc 5/ Brace, Radiator-LH (27 hp) Plate, Hood Hinge Brace, Radiator-RH Hinge, Shackle wld Crossbar Nut, Whizlock 5/ Deflector, Air Screw,Cap 5/16-18x3/ Pop Rivet- Stl 3/16x Pin, Clevis 3/8x1 1/ Screw, Tapping1/4-20x Washer, Flat SAE 3/ Plenum, Air intake (23 hp) Pin, Hair Cotter.080 # Plenum, Air intake (27 hp) Angle, Rad. Trim Side RH U-bolt (72 deck, 27 hp) Angle, Rad. Trim Bottom U-bolt (all except 72 deck, 27hp) Angle, Rad. Trim Top Weight Bar (52 deck, 23 hp) Angle, Rad. Trim Side LH Weight Bar (60 deck, 23 hp) Seal, Trim - 20" Length Weight Bar (60 deck, 27 hp) Seal, Trim - 14" Length Weight Bar (72 deck, 27 hp) Plate, Side Rad. Mnt. LH Washer, flat Std 3/ Latch, EPDM Rubber Nut, Nyloc 3/ Pop Rivet Shield, lift - subassembly Screw, Cap 5/16-18x Shield, lift Radiator Mount weld-rear Rivet, Alum. 3/16x1/ Bumper, Rear Shield, engine Nut, Nyloc 1/ Nut, Whizlock 1/ Screw, Cap Hex 3/8-16x Screw, 1/4-20x3/ Bumper, rubber Washer, 1/4 std Nut, Whizlock 3/ Rivet, Bulbex.19 x Rib, Top Washer, Spring Disc Exmark black touch up spray paint gloss black Hood only comes with black logo decal, side decals need to be ordered separately. 23

25 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.) 24

26 HYDRAULIC GROUP Part Description Req'd. Part Description Req'd Hose, Lower 52 & Hose, low pressure (11 ¼ ) Tank, hydraulic reservoir Hose, low pressure (4 ) Head, filter Sheave, pump Bearing, pivot Sheave, engine Cap, hydraulic tank Belt, pump drive Element, hydraulic oil filter Pulley, idler w/bushing Element,hyd oil filter(winter) Hose, low pressure (14 ½ ) Elbow, 90 w/o-ring Arm, w/bearing O-Ring Screw, 1/4-20 x 3/ Hose, low pressure (7 ) Screw, 3/8-16 x 1 1/ Gasket, tank cap Screw, 3/8-16 x 1 3/ Hose, upper (52 &60 ) Screw, 3/8-16 x 3 1/ Hose, upper (72 ) Screw, 3/8-16 x Motor, wheel drive Setscrew, 5/16-18 x 5/ Kit, seal Setscrew, 5/16-18 x Kit, bearing Setscrew, 5/16-18 x 3/ Bushing, idler pivot Lockwasher, 1/ Spring, pump drive idler Washer, 5/16 std Fitting, tee (3/8 i.d. hose) Washer, 3/8 std Fitting, tee (1/4 i.d. hose) Key, 1/4 x 1/4 x 1 1/ Clamp, hose (1/2 ) Key, 5mm x 5mm x 25mm Clamp, hose (5/8 ) Nut, 3/8-16 whizlock Elbow,90 7/16-JICx1/4-NPT Nut, whizlock 1/ Elbow,90 9/16-JICx1/4-NPT Zerk, 90 1/ Elbow, 90 (w/o-ring) Screw, 1/4-20 x 5/ O-Ring (SAE #4) Pump, hydro Connector,strght (w/o-rings) Kit, overhaul seal O-Ring (SAE #8) Elbow,90 (w/o-rings)(52&60) O-Ring (37 flare #8) Elbow,90 (w/o-rings)(72) Hose, high pressure O-Ring (SAE #10) Hose, high pressure 52" O-Ring (37 flare #8) Arm, pump idler Hose, lower (52 &60 ) Hose, low pressure (12 ) Hose, lower (72 ) Hose,low pressure(20 1/2 ) 1 Use Pro-Lock, Nut Type (P/N , 5 ml tube) on setscrews. Use Teflon pipe sealant on pipe threads in reservoir & filter head. Exmark black touch up spray paint - gloss black Use only for operation below 32 F (0 C) 25

27 HYDRAULIC GROUP 26

28 DECAL GROUP Part Description Req'd. Part Description Req'd Decal, Console Decal, Park Brake Warning Decal, Console Decal, Pump Belt Rtg Decal, Deck Height Decal, Hood 23 L.C. RH Decal, Check Service Decal, Hood 27 L.C. RH Decal, Important Decal, Hood 23 L.C. LH Decal, Danger Decal, Hood 27 L.C. LH Decal, Roller Mounting Decal, Fuse/Relay ϕ Decal, Exmark logo Decal, Bolt Torque Decal, Exmark logo ϕ Decal, Radiator Fan Decal, 2 Minute Cool Decal, Warning Decal, Mercury Switch Decal, Hyd Tank/Hot Surface Decal, Belt Routing Decal, Fuel Valve Decal, Ultracut Decal, Guard Decal, Fuel Valve Decal, Rotating Devices Decal, EPS ϕ Decal, L.C. Lazer Swash Decal, No Step Decal, Top Console Decal, Ultracut ϕ Decal, Havoline Coolant (60 ) Decal, Anti-Scalp ϕ Decal, Hot Surface ** Decal, Lazer Swash Decal, Deck Height Decal, Ultracut Decal Kit-Air-Cooled (including EFI) Decal, Relay Decal Kit-Kaw Liquid-Cooled Decal, Discharge Warning... 1 ** Decal for Air-Cooled units only. Decal for all units except 26 HP EFI Kohler. Decals for 26 HP EFI Kohler units only. Decal for all units except Kawasaki Liquid-Cooled. ϕ Decal for Kawasaki Liquid-Cooled units only. Decal for 27 HP Kawasaki Liquid-Cooled units only. 27

29 DECAL GROUP 28

30 KOHLER 23 & 25 HP AIR-COOLED ELECTRICAL GROUP Part Description Req'd. Part Description Req'd Hold down-battery Switch-brake N.O/N.C Battery-12V Switch-drive lever N.O Wingnut, nyloc Plastic tie (small) Cable-battery (-) Module-seat delay Insulator-battery Switch-ignition w/ keys Screw, 5/16-18x Meter-engine hours Washer, 1/4 flat Switch Nut, 5/16-18 whizlock Clip-Loom Spring-seat switch Harness-wiring Spring mount wldmt Plastic tie (large) Screw, 1/4-20x3/ Cable-battery (+) Nut, 1/4-20 whizlock Insulator, solenoid (+) Keys, ignition Bolt, battery hold down Switch- seat N.C Switch, tilt Actuator, seat switch Nut, #10-24 Hex Nyloc Screw, #10-24x5/ Relay, 12V Plate, tapped Nut, Ignition Fuse-20 amp Seal, Ignition Washer, ¼ SAE... 1 Use dielectric grease on all wiring harness connectors. 29

31 KAWASAKI 23 HP AIR-COOLED ELECTRICAL GROUP Part Description Req'd. Part Description Req'd Hold down-battery Plastic tie (small) Battery-12V Module-seat delay Wingnut, nyloc Switch-ignition w/ keys Cable-battery (-) Meter-engine hours Insulator-battery Switch Screw, 5/16-18x Clip-Loom Washer, 1/4 flat Harness-wiring Nut, 5/16-18 whizlock Plastic tie (large) Spring-seat switch Cable-battery (+) Spring mount wldmt Insulator, solenoid (+) Screw, 1/4-20x3/ Bolt, battery hold down Nut, 1/4-20 whizlock Switch, tilt Keys, ignition Nut, #10-24 Hex Nyloc Switch- seat N.C Relay, 12V Actuator, seat switch Nut, Ignition Screw, #10-24x5/ Seal, Ignition Plate, tapped Wire, starter solenoid Fuse-20 amp Switch, 12V solenoid Switch-brake N.O./N.C Washer, ¼ SAE Switch-drive lever N.O Use dielectric grease on all wiring harness connectors. 30

32 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP Part Description Req'd. Part Description Req'd Harness-wiring Holdown-battery Fuse-20 amp Wingnut, nyloc Fuse-30 amp Bolt, battery holddown Relay, 12V Screw, #10-24x5/ Screw, machine #10-24x1/ Switch- seat N.C Nut, nyloc # Plate- tapped Insulator, solenoid Spring mount wldmt Screw, 1/4-20x3/ Switch-brake N.O./N.O Clip- loom Clip-loom Nut, 1/4-20 whizlock Switch Nut, hex M Switch-ignition w/ keys Washer, 5/16 SAE Meter- engine hours Spring- seat switch Module, seat delay Screw, hex M8-1.25x Plastic tie (large) Screw, 5/16-18x Actuator, seat switch Tab, #10stud.25 Spade Keys, ignition Sender Unit, Temp Nut, 5/16-18 whizlock Washer, Alum. Sender gskt Gauge, Voltmeter Cable- battery (+) Gauge, Temperature Cable-battery (-) Switch, tilt Insulator-battery Nut, Ignition Plastic tie (medium) Seal, Ignition Washer, 1/4 flat Switch, drive lever N.O Battery-12V Washer, 5/16 SAE Plastic tie (small)... 3 Use dielectric grease on all wiring harness connectors. 31