Page 1 of HP B&S Vanguard Engine

Transcription

1 1405 Page 1 of HP B&S Vanguard Engine

2 1405 Page 2 of HP B&S Vanguard Engine Ref # Part Number Qty S/P/F Description BS-28Q E HP B&S Vanguard Engine 1 BS Cylinder Assembly 2 BS /P Bushing/Seal Kit 3 BS S Oil Seal 8 BS /P Breather Assembly 9 BS S Breather Gasket 10 BS S Hex Screw 11 BS S Breather Tube 87 BS S Governor Shaft Seal 186 BS Hose Connector (Vacuum Line) 227 BS Governor Lever 230 BS Flat Washer 306 BS Cylinder Shield 307 BS S Hex Screw UNKNOWN UNKNOWN 552 BS /P Governor Crank Bushing 562 BS Governor Lever Bolt 592 BS Hex Nut 614 BS /P Cotter Pin 616 BS S Governor Crank 635 BS S Spark Plug Boot 718 BS S Locating Pin

3 1405 Page 3 of HP Engine Assembly

4 1405 Page 4 of HP Engine Assembly Ref # Part Number Qty S/P/F Description S Flange Nut, 5/ S Hex Head Screw, 5/16-18 x 3/ Clip S Flat Washer, 3/ S Hex Head Screw, 3/8-16 x 1-1/ /P Engine Sheave S Hex Nut, 3/ S Lockwasher 3/ /P Flange Screw, 1/4-20 x 3/ S Keps Locknut, S Cable Tie Fuel Tank Pad /P Fuel Cap /P Fuel Tank (Incl. Refs. 533, 534 & 535) Throttle Choke Control S Oil Drain Hose S Oil Valve Assembly (Incl. Ref. 539) /P Control Knob /P Muffler S Electric Clutch S Hex Head Screw, 7/16-20 x /P Clutch Retainer S Square Key, 1/4 x 1-1/ S Spring Lock Washer, 7/ Hex Head Screw, 3/8-16 x S Special Lock Washer S Screw, 5/16-18 x 3/ Machine Screw, x 3/ S Hose Clamp Fuel Line Clip S Fuel Filter S Bushing S Fuel Tank Elbow S Fuel Tank Vent Oil Drain Cap

5 1405 Page 5 of 41 Body & Trim Assembly

6 1405 Page 6 of 41 Body & Trim Assembly Ref # Part Number Qty S/P/F Description S Flange Nut, 5/ S Hex Head Screw, 5/16-18 x 3/ Self-Threading Screw, # Hood Console Rear Fender Trim Right Foot Pad /P Left Foot Pad Latch /P Flange Nut, 1/4-20? S Self-Retaining Nut, 5/ /P Hood Pivot Pin /P Cotter Spring, 1/ S Screw, 5/16-18 x 7/ /P Lift Handle Cover S Self-Threading Nut, 1/ /P Flange Screw, 1/4-20 x 1/ Storage Top Container Cover Storage Container S Lockwasher, 1/4 SAE S Flat Washer, 3/ S Carriage Bolt, 5/16-18 x 5/ Drive Pin, 3/16 x S Carriage Bolt, 5/16-18 x 3/ Steering Cover? S Washer Hood Strap /P Spacer S Hex Nut, 1/ Cap Nylon Washer, 3/ /P Bowed Washer, 3/ Adjusting Knob /P Shoulder Bolt, 3/8-16 x 1/ Seat Bracket /P Seat Support /P Compression Spring High Back Seat /P Spring Hold-Down Bracket S Screw, 1/4-20 x 5/ S Flat Washer, 5/16 x 1-1/ S Hex Head Screw, 3/8-16 x 7/ S Locknut, 3/ Pad S Flat Washer, 3/ Rear Fender

7 1405 Page 7 of 41 Carburetor

8 1405 Page 8 of 41 Carburetor Ref # Part Number Qty S/P/F Description 51A BS S Intake Gasket 93 BS Throttle Shaft Bushing 94 BS Idle Mixture Kit 95 BS S Choke Throttle Screw 98 1 UNKNOWN 104 BS S Float Hinge Pin 105 BS S Float Needle Valve 106 BS S Inlet Seat (Pump Feed) 108 BS Choke Valve (Manual Choke) 108A BS Choke Valve (Choke-A-Matic) 111 BS S Detent Spring 117 BS S Main Jet (Standard) BS S Main Jet (High Altitude) 125 BS Carburetor Welch Plug (Sold Only in Kit) 130 BS Throttle Valve 131 BS S Throttle Shaft Kit 133 BS /P Carburetor Float 137 BS S Float Bowl Gasket 138 BS S Seal Washer 141 BS S Choke Shaft Kit (Manual Choke) 141A BS S Choke Shaft Kit (Choke-A-Matic) 142 BS S Carburetor Nozzle 186A BS S Hose Connector UNKNOWN UNKNOWN UNKNOWN 634 BS Spring Assembly Seal (Manual Choke) 634A BS S Spring Assembly Seal (Choke-A-Matic) 947 BS S Fuel Solenoid 975 BS /P Float Bowl 987 BS S Throttle Shaft Seal 1091 BS S Limiter Cap

9 1405 Page 9 of 41 Covers

10 1405 Page 10 of 41 Covers Ref # Part Number Qty S/P/F Description 37 BS Flywheel Guard 304 BS S Blower Housing 304A BS Blower Housing Cover 305A BS S Hex Screw 305B BS Torx Screw 346 BS S Hex Screw 423 BS S Shoulder Screw 493 BS S Mounting Bracket (Front) 493A BS Mounting Bracket (Rear) 727 BS Starter Drive Cover

11 1405 Page 11 of 41 Crankcase

12 1405 Page 12 of 41 Crankcase Ref # Part Number Qty S/P/F Description 4 BS Engine Sump 12 BS S Crankcase Gasket (Standard) BS S Crankcase Gasket (.005") BS S Crankcase Gasket (.009") 15 BS S Oil Drain Plug 16 BS S Crankshaft 20 BS S Oil Seal 22 BS /P Hex Screw 24 BS S Flywheel Key 25 BS /P Piston Assembly (Standard) BS /P Piston Assembly (.010" OS) BS Piston Assembly (.020" OS) BS Piston Assembly (.030" OS) 26 BS Ring Set (Standard) BS Ring Set (.010" OS) BS Ring Set (.020" OS) BS Ring Set (.030" OS) 27 BS S Piston Pin Lock 28 BS Piston Pin (Standard) BS Piston Pin (.005" OS) 29 BS S Connecting Rod (Standard) BS Connecting Rod (.020") 32 BS Connecting Rod Screw (1-7/8") 32A BS Connecting Rod Screw (1-5/8")?43 BS S Governor/Oil Slinger 46 BS Cam Gear 146 BS Timing Key UNKNOWN UNKNOWN 741 BS S Timing Gear 757 BS Counterweight Link 758 BS Counterweight 759 BS S Counterweight Pin 761 BS Hex Screw 1055 BS S Oil Pump Tube

13 1405 Page 13 of 41 Cylinder Head

14 1405 Page 14 of 41 Cylinder Head Ref # Part Number Qty S/P/F Description 5 BS S Cylinder Head 7 BS S Cylinder Head Gasket 13 BS S Hex Screw 33 BS S Exhaust Valve 34 BS S Intake Valve 35 BS S Valve Spring 40 BS S Valve Retainer 45 BS Valve Tappet 51 BS Seal-O-Ring 166 BS S Rocker Arm Stud 192 BS S Rocker Arm Adjuster 238 BS S Valve Cap 305 BS S Hex Screw 868 BS Valve Seal 871 BS Guide Bushing (Intake & Exhaust) 1022 BS S Rocker Cover Gasket 1023 BS S Rocker Cover 1026 BS S Push Rod (Intake) BS S Push Rod (Exhaust) 1029 BS S Rocker Arm 1034 BS S Push Rod Guide

15 1405 Page 15 of 41 Electrical Assembly

16 1405 Page 16 of 41 Electrical Assembly Ref # Part Number Qty S/P/F Description S Flange Nut, 5/ S Hex Head Screw, 5/16-18 x 3/ S Flat Washer, 1/ Cap S Lockwasher, 1/4 SAE S Hex Head Screw, 1/4-20 x 3/ S Hex Nut, 1/4-20? S Hex Head Screw, 1/4-20 x 5/ S Keps Nut, # S Cable Tie S Push-Button Switch S Solenoid /P Seat Switch S Battery /P Key S Ignition Switch S Sems Screw, #10-24 x 5/ S Ignition Switch Mounting Nut S Cap S Starter Cable Negative Battery Cable Battery Cable Solenoid Boot /P Main Harness /P PTO Switch Terminal Boot Switch Cover Grommet Wing Locknut, 1/ S Battery Clamp S Hook Bolt /P J-Clamp /P Headlight Reflector /P Lens Self-Threading Screw Self-Tapping Screw, 1/4-20 x 1/ Switch Bracket Clip S Headlight Bulb Socket S Fuse S Panel Light Bulb Diode S Relay /P Tap Screw, #10-16 x 5/ A 1 S Safety Switch S Relay Gasket (Not Shown)

17 1405 Page 17 of 41 Flywheel, Magneto & Alternator

18 1405 Page 18 of 41 Flywheel, Magneto & Alternator Ref # Part Number Qty S/P/F Description 23 BS S Flywheel 73 BS /P Rotating Screen 75 BS Flywheel Washer 78 BS S Torx Screw 188 BS Hex Screw 333 BS S Magneto Armature 334 BS Hex Screw 356 BS S Wiring Harness 356A BS S Stop Wire 363 BS Flywheel Puller 474 BS S Alternator 482 BS /P Hex Screw 521 BS Cable Shielding 668 BS S Spacer 726 BS S Ring Gear (Includes mounting hardware) 729 BS Wire Clip 851 BS S Cable Terminal 877 BS Alternator Wire 1005 BS S Flywheel Fan 1006 BS S Fan Retainer 1044 BS S Shoulder Screw

19 1405 Page 19 of 41 Frame Assembly

20 1405 Page 20 of 41 Frame Assembly Ref # Part Number Qty S/P/F Description S Frame Rear Tank Support Attachment Bracket Heat Shield Fender Support Console Support S Flange Nut, 5/ S Hex Head Screw, 5/16-18 x 3/4? Hex Head Screw, 3/8-16 x 1/ /P Flat Washer, 5/16? /P Flange Nut, 1/4-20? /P Flange Screw, 1/4-20 x 1/ /P Locknut, 5/ S Flange Screw, 5/16-18 x 3/ /P J-Clamp? S Flat Washer, 5/16 x 1-1/2

21 1405 Page 21 of 41 Fuel Pump & Governor Linkage

22 1405 Page 22 of 41 Fuel Pump & Governor Linkage Ref # Part Number Qty S/P/F Description 201 BS S Mech. Governor Link 209 BS S Governor Spring 216 BS S Choke Link 222 BS S Control Bracket 232 BS S Link Spring 305A BS S Hex Screw 346 BS S Hex Screw 387 BS S Fuel Pump 601 BS S Hose Clamp 663 BS S Hex Screw 788 BS Pump Bracket?789 BS S Wiring Harness 918 BS Vacuum Hose 952 BS S Spacer

23 1405 Page 23 of 41 Intake

24 1405 Page 24 of 41 Intake Ref # Part Number Qty S/P/F Description 50 BS Intake Manifold 51 BS Seal-O-Ring 51A BS S Intake Gasket 53 BS S Carburetor Mounting Stud 123 BS Hex Screw 171 BS S Air Cleaner Knob 224 BS Hex Screw 284 BS S Hex Screw 445 BS S A/C Cartridge Filter 467 BS S Air Cleaner Knob 535 BS S Pre-Cleaner Filter 537 BS S Seal-O-Ring 646 BS S Support Bracket 663 BS S Hex Screw 872 BS Air Cleaner Cover 875 BS A/C Plastic Base UNKNOWN

25 1405 Page 25 of 41 Kits And Gasket Sets

26 1405 Page 26 of 41 Kits And Gasket Sets Ref # Part Number Qty S/P/F Description 3 BS S Oil Seal 7 BS S Cylinder Head Gasket 9 BS S Breather Gasket 12 BS S Crankcase Gasket BS S Crankcase Gasket (.005") BS S Crankcase Gasket (.009") 20 BS S Oil Seal 51 BS Seal-O-Ring 51A BS S Intake Gasket 87 BS Governor Shaft Seal 93 BS Throttle Shaft Bushing 95 BS S Choke Throttle Screw 104 BS S Float Hinge Pin 105 BS S Valve Float Needle 106 BS S Inlet Seat 116 BS Seal-O-Ring 116A BS S Seal-O-Ring 117 BS S Main Jet 121 BS /P Carburetor Jet Welch Plug (Sold in Kit Only) 137 BS S Float Bowl Gasket 138 BS S Seal Washer 142 BS S Carburetor Nozzle 358 BS Gasket Set 524 BS S Fill Tube Seal 537 BS S Air Cleaner Gasket 634 BS Spring Assembly Seal 634A BS S Spring Assembly Seal 868 BS Valve Seal 977 BS S Carburetor Gasket Set 978 BS Oil Adapter Gasket 987 BS S Throttle Shaft Seal 1022 BS S Rocker Cover Gasket 1033 BS Valve Overhaul Kit

27 1405 Page 27 of 41 Labels

28 1405 Page 28 of 41 Lift Assembly

29 1405 Page 29 of 41 Lift Assembly Ref # Part Number Qty S/P/F Description S Flange Nut, 5/ S Hex Top Locknut, 3/ S Retaining Ring, 5/ S Hex Top Locknut, 5/ S Flat Washer, 3/ S Hex Nut, 3/ Trim S Hex Head Screw, 3/8-16 x S Screw, x 5/ S Flange Screw, 5/16-18 x 3/ S Flat Washer, 3/8 x 1-1/ Lift Assist Spring /P Height Indicator Lift Assist Screw Extension Spring Cable Assembly Lift Clamp Lift Rod /P Rear Lift Swivel Spacer Extension Spring /P Rod Lift Assembly Pivot Block Spring Anchor Lift Grip /P Lift Button Keps Nut, Dome Cap Right Lift Link Assembly Left Lift Link Assembly

30 1405 Page 30 of 41 Oil Pump, Filter And Dipstick

31 1405 Page 31 of 41 Oil Pump, Filter And Dipstick Ref # Part Number Qty S/P/F Description 116 BS Seal-O-Ring 116A BS S Seal-O-Ring 305A BS S Hex Screw 423 BS S Shoulder Screw 523 BS S Dipstick 524 BS S Fill Tube Seal 525 BS Oil Fill Tube 847 BS Dipstick/Tube Assembly 978 BS Oil Adapter Gasket 979 BS Pump Cover 982 BS Hex Screw 1024 BS Oil Pump 1027 BS S Oil Filter 1028 BS Filter Adapter

32 1405 Page 32 of 41 Peerless VST 205 Hydro Transmission Assembly

33 1405 Page 33 of 41 Peerless VST 205 Hydro Transmission Assembly Ref # Part Number Qty S/P/F Description S Hex Head Screw, 5/16-18 x S Flange Nut, 5/ S Hex Head Screw, 5/16-18 x 3/ S Locknut, 3/ /P Flat Washer, 5/ S Flat Washer, 1/ /P Flange Lock Screw, 5/16-18 x 3/ /P Special Washer, 3/4 x 2-1/ Extension Spring Grip Stop Bracket S Hex Screw, 3/8-16 x S Hex Screw, 3/8-16 x 1-3/ S Locknut, 1/ S Flat Washer, 3/ S Cotter Pin, 3/32 x 3/ S Hex Screw, 5/16-18 x 2-3/ S Carriage Bolt, 5/16-18 x 5/ /P Nyliner Bushing /P Locknut, 5/ Drive Pin, 5/16 x 3/ /P Idler Pulley /P Belt Guide /P Idler Pulley Swivel Clutch Rod Brake Lock Latch Clip, 3/ Foot Pedal Pad Brake Pedal Brake Lock Bracket Brake Pad Compression Spring Extension Spring /P Extension Spring Pivot Rod Hub Cap /P Retaining Ring? Drive Pin, 3/16 x Compression Spring Flange Bearing, 5/ /P Flange Nut, 3/8-16? /P Thrust Washer, 5/8 x 1 1/ /P Idler Arm Hydro Pivot Shaft S Flat Washer, 3/ Belt Guide Extension Spring P 1 Transmission, Peerless Model VST 205 (See "Peerless VST 205 Hydro Transmission Breakdown" illustration and parts list.) Brake Rod

34 1405 Page 34 of 41 Peerless VST 205 Hydro Transmission Assembly Ref # Part Number Qty S/P/F Description /P Clutch Retainer /P Engine Pulley Foot Pedal Pad S Hex Nut, 3/ Belt Guide S Lockwasher, 3/ /P Key S Hex Head Screw, 1/4-28 x S Retaining E-Ring, 5/ Flat Washer, 3/4 x 1-7/ /P Roll Pin Hydro Control Rod Brake Pedal S Flange Lock Screw, 5/16-18 X 3/ Dump Valve Arm Dump Valve Rod Belt Guide Transmission Support /P V-Belt Belt Guide S Flange Screw, 5/16-18 x 5/ /P Special Flat Washer /P J Clamp /P Special Lockwasher S Hex Head Screw, 3/8-16 x 7/ Flat Washer, 5/ S Flat Washer, 3/ Brake Rod Guide Control Arm S Shoulder Screw, 5/8 x S Flat Washer, 5/ S Flat Washer, 5/ /P Flange Bearing Hydrostatic Foot Pedal S Extension Spring Roll Pin Cam Assembly Tire, 20 x Rim, 10.0 x S Valve Stem Wheel Assembly Complete (Includes Ref. 518, 519 and 520)

35 1405 Page 35 of 41 Peerless VST 205 Hydro Transmission Breakdown

36 1405 Page 36 of 41 Peerless VST 205 Hydro Transmission Breakdown Ref # Part Number Qty S/P/F Description 8 TC Woodruff Key 18 TC Spacer 36 TC Brake Disk 37 TC /P Brake Pad Plate 38 TC S Brake Pad (Pkg of 2) 39 TC /P Dowel Pin 39A TC Dowel Pin 40 TC A 1 S Flat Washer 41A TC Brake Lever 42 TC S Screw 1/4-20 x 1-1/4 43 TC S Locknut 5/ TC /P Brake Pad Holder 46 TC Brake Lever Bracket 76 TC Flat Washer 79 TC Spring 79A TC Neutral Return Spring 80 TC Control Lever Stop 87 TC Oil Seal 5/8 189 TC Drive Screw #6 x 1/2 189A TC Screw x 1/2 190 TC Lock washer 191 TC S Nut 7/ A TC Fan/Coupling Assy 2WS (Incl. Ref. 189 & 189A) 209 TC Control Lever TC Oil Fill Plug (Not Shown) P 1 Transmission - Hydro Unit (Not Shown)

37 1405 Page 37 of 41 Starter

38 1405 Page 38 of 41 Starter Ref # Part Number Qty S/P/F Description 309 BS /P Starter Motor (3-5/8" Housing Length for Plastic Ring Gear Only) BS S Starter Motor (3-5/8" Housing Length for Aluminum Ring Gear Only) 310 BS Bolt (Starter Motor) 311 BS /P Brush Set 503 BS S Starter Strap 510 BS S Starter Drive 513 BS S Drive Clutch 544 BS S Starter Armature?675 BS Flat Washer (Starter Motor Mounting) 697 BS S Screw (Starter Motor Mounting) 729 BS Wire Clip 783 BS S Starter Gear (For Plastic Ring Gear Only) 783A BS S Starter Gear (For Aluminum Ring Gear Only) 797 BS S Nut (Starter Terminal) 797A BS Nut (Starter Terminal) 801 BS S Drive Cap 802 BS S Cap End 803 BS Starter Housing (3-5/8 Housing Length) 1051 BS S Retaining Ring 1090 BS S Brush Retainer

39 1405 Page 39 of 41 Steering Assembly

40 1405 Page 40 of 41 Steering Assembly Ref # Part Number Qty S/P/F Description /P Premium Steering Wheel Steering Support Bearing /P Steering Shaft Pinion Gear /P Steering Gear Assembly Steering Wheel Cap S Roll Pin, 1/4 x S Drive Pin, 1/4 x 1 1/ S Special Washer, 5/8 x S Retaining Ring, 5/ S Locking Jam Nut, 1/ S Top Locknut, 5/ Hex Head Screw, 5/8-11 x 2 3/ /P Flange Lock Screw, 5/16-18 x 3/ Drag Link S Hex Jam Nut, 1/ Ball Joint /P Special Washer, 3/4 x 2 1/ S Special Washer, 3/4 x 1-3/ S Tie Rod 43 1 UNKNOWN /P Shoulder Bolt, 3/ /P Flange Nut, 1/ /P Flange Screw, 1/4-20 x 5/ S Self Lock Nut, 3/ Hub Cap S Retaining Ring Compression Spring S Flat Washer, 5/8 x 1" S Flat Washer, 5/ S 90 Grease Fitting Left-Hand Spindle /P Axle Bushing /P Special Washer, 3/ Front Axle Right-Hand Spindle S Tire, 15 x RS Rim Assembly, 8.0 x S Valve Stem S Wheel Bearings S Grease Fitting Wheel Assembly Complete (Includes Ref and 532)

41 1405 Page 41 of 41 Wiring Diagram