Clamping devices. CLAMPEX clamping elements offer new possibilities as a shaft-hub-connection:

Transcription

1 Keyess camping devices Camping devices Genera description: CLAMPEX are keyess camping devices designed to transmit torque via friction on mating components. These designs produce high transmittabe torque whie providing uniform oading. They are avaiabe in a variety of designs and configurations to accommodate appication requirements. Function and Design CLAMPEX are keyess camping devices utiizing a dua taper design to frictionay connect a shaft and a hub. An even camping force is obtained by tightening the ocking bots aowing CLAMPEX to transmit high torques, axia oads and bending moments. High transmittabe torque is obtained by introducing norma force directy into mating components. Large uniform force is eveny appied by means of precision tapers contained within each device that produces uniform stress eves in mating components. High grade bots ensure consistent tightening torque and repeatabiity. These, aong with the corrosion resistant coatings, enabe devices to be used mutipe times. Keyess camping devices with a variety of standard camping options accommodate shafts up to 600 miimeters and a maximum nomina torque of 7,057,640 b-in. The a metaic design makes CLAMPEX suitabe for high temperature appications. Factors ike cost reduction, materia saving, simpified production processes, shorter deivery times of materia are aready determined by design and deveopment. CLAMPEX camping eements offer new possibiities as a shaft-hub-connection: Materia saving using smaer shaft and hub dimensions Simpified production processes Suitabe for modern drive systems Easy assemby and disassemby with standard toos Idea for drives with high vibratory oads, e. g. acceeration and braking Produce connections that are permanenty free from destruction, i. e. no shearing off of keyways, dowe pins, pins, etc. Specificay suitabe for high-speed drives Insensitive to dirt Reusabe Overoad protection of the machine components by sipping (repeated sipping shoud be avoided) Low stress concentration on the shaft (stress concentration factor on request) Corrosion and acid-resistant surface coating for food processing industry, marine industry and chemica industry on request Simpe cacuation of the camping connection CLAMPEX Advice for seection: The transmission data stated in the cataog are cacuated. Subject to tests and the physica coefficient of friction, sight deviations from the transmission vaues may arise. Copyright according to ISO We reserve the right for modifications of dimensions and designs. 191

2 Keyess camping devices KTR 620 Appications with hoow shafts, bushings, coupings, mechanica shrink connections Suitabe for high transmittabe torques Ease of assemby with visua mounting groove Corrosion-resistant outer ring (phosphated) Suitabe for high speeds Instaation instructions avaiabe at Outer ring phosphated with taper contact surfaces ubricated Inner ring greased Assemby Cean and degrease the contact surfaces of the shaft and hub bore (hoow shafts). Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and Fax shown in the tabe reate to an assemby with a ubricated externa camping device. The externa camping devices are deivered pre-ubricated. When assembing unubricated externa camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Contact surfaces of the shaft and hub bore (hoow shaft) must not be ubricated. Disassemby A fasteners must be oosened eveny in a cross pattern. Do not competey unscrew the fasteners from the threads. Loosen the externa taper ring and the inner ring with the remova thread. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances d = f7 for the hub bore d w = h6/h7 d w > Ø g6/h7 Axia movement KTR 620: There is no axia movement of the hub towards the shaft whie tightening the fasteners. Order form: KTR x 47 Design inside diameter outside diameter 192

3 Keyess camping devices KTR 620 Technica Data Frictionay mounted connection of a DATAFLEX torque measuring unit instaed with a KTR 620 CLAMPEX KTR 620 d x D 16x , , ,370 4,050 20x ,540 4,270 24x ,070 5, ,690 6, ,450 7,420 30x ,800 7, ,240 8,320 36x ,510 8, ,100 10,350 38x ,250 11,250 40x ,050 12,150 44x80 50x ,520 11, ,670 11, ,440 13, ,680 14, ,010 15, ,390 15,070 55x ,600 16, ,810 17,770 60x ,040 15,970 62x110 68x115 75x138 80x141 Shaft diameter d w Transmittabe torque or axia force T [b-in] F ax [bf] 50 18,140 18, ,470 19, ,810 17, ,680 20, ,550 22, ,450 21, ,760 24, ,070 26, ,650 25, ,220 27, ,890 29,700 Dimensions z T z B B 1 B 2 B 3 d 1 M A M 1 Quantity [b-in] 1 Quantity M6 Surface pressure on shaft P H (psi) Weight [bs} M6 2 40, M M6 2 41, M M6 2 38, M M6 3 37, , M M8 2 36, M M8 2 36,830 33, M M8 2 36, M M8 2 32, M M8 3 32,330 31, M M8 3 32, M M , M M , Additiona sizes are avaiabe upon request. Inner ring sotted up to size 40 x 80, a sizes of outer ring are phosphate coated. Fasteners DIN EN ISO µ tota =0.10 Jack thread CLAMPEX

4 Keyess camping devices KTR 620 Technica Data Frictionay mounted connection of a DATAFLEX torque measuring unit instaed with a KTR 620 d x D 90x x x x x x x x x x x Shaft diameter d w Transmittabe torque or axia force T [b-in] F ax [bf] 65 46,020 36, ,100 38, ,070 41, ,410 42, ,260 45, ,110 48, ,820 59, ,320 63, ,710 66, ,400 67, ,680 71, ,960 74, ,220 72, ,610 75, ,890 78, ,620 88, ,670 91, ,880 96, ,900 90, ,060 92, ,600 98, , , , , , , , , , , , , , , , , , , , , , , , ,500 Dimensions CLAMPEX KTR 620 Fasteners DIN EN ISO µ tota =0.10 Jack threads z T z B B 1 B 2 B 3 d 1 M A M 1 Quantity [b-in] 1 Quantity Surface Pressure on Shaft M M , M M , M M , M M , M M , M14 9 1,416 M , M14 9 1,416 M , M ,416 M , M ,213 M , M ,213 M , M ,213 M , Additiona sizes are avaiabe upon request. Inner ring sotted up to size 40 x 80, a sizes of outer ring are phosphate coated. P H Weight [b}

5 Keyess camping devices KTR 603 Standard externa camping device For average to high transmittabe torques Typica appications: hoow shafts, bushings KTR 603 GT separated externa camping device (Pease request drawing M483039) Instaation instructions avaiabe at Assemby Cean and degrease the contact surfaces of the shaft and hub bore (hoow shafts). Assembe the externa camping device onto the hub (outer hoow shaft). In the area of the externa camping device, the externa surface of the hub (outer hoow shaft) can be ubricated. Sighty oosen the fasteners and side the camping unit onto the hub (hoow shaft). Before tightening the fasteners pease insert the shaft. Tighten each fastener eveny one after another unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated externa camping device. The externa camping devices are deivered pre-ubricated. When assembing unubricated externa camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide between the contact surfaces of device and hub to shaft bore (hoow shaft). Disassemby A fasteners must be oosened eveny one after another. Do not competey unscrew the fasteners from the threads. The camping unit shoud reease automaticay. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: d = h8 for the shaft Toerances for dw For dw from 18 to 30 mm H6 / j6 For dw from 51 to 80 mm H6 / g6 For dw from 31 to 50 mm H6 / h6 For dw from 81 to 500 mm H7 / g6 * In genera greater toerances are possibe. Pease contact KTR. CLAMPEX Axia movement KTR 603: There is no axia movement of the hub towards the shaft whie tightening the fasteners. Order form: KTR x 80 Design inside diameter outside diameter 195

6 Keyess camping devices KTR 603 Technica Data CLAMPEX KTR 603 d x D 14x38 16x41 24x50 30x60 36x72 44x80 50x90 55x100 62x110 68x115 75x138 80x145 85x155 90x155 Shaft diameter d w Transmittabe torque or axia force T [b-in] F ax [bf] , , , , , , ,850 4, ,300 5, ,740 6, ,740 5, ,000 6, ,360 6, ,070 7, ,220 8, ,570 9, ,570 9, ,900 9, ,610 10, ,310 11, ,730 12, ,500 13, ,620 12, ,270 14, ,810 17, ,930 16, ,470 19, ,240 20, ,700 18, ,120 20, ,430 23, ,120 20, ,320 24, ,510 27, ,320 24, ,510 27, ,710 29, ,480 33, ,990 39, ,490 45, ,590 32, ,100 38, ,720 43,650 Dimensions B B 1 B 2 e d 1 M Fasteners DIN EN ISO µ tota =0.10 z Quantity T A [b-in] Surface Pressure on Shaft P H Weight [b] M5 1) , M5 1) , M5 1) , M5 1) , M , M , M , M , M , M , M , M , M , M , ) The fasteners are designed per DIN EN ISO with µ tota =0.12. Additiona sizes are avaiabe upon request. 196

7 Keyess camping devices KTR 603 Technica data CLAMPEX KTR 603 d x D 100x x x x x x x x x x x x x x x x x x485 Shaft diameter d w Transmittabe torque or axia force T [b-in] F ax [bf] 70 61,070 44, ,380 44, ,650 50, ,720 43, ,650 51, ,360 58, ,230 47, ,510 53, ,210 60, ,820 60, ,710 70, ,330 72, ,360 58, ,060 65, ,760 71, ,250 68, ,840 75, ,080 82, ,760 78, ,460 76, ,020 85, ,020 85, ,570 93, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,062, , ,239, , ,416, , ,460, , ,637, , ,814, , ,920, , ,159, , ,389, , ,434, , ,611, , ,788, ,150 Dimensions B B 1 B 2 e d 1 M 1) The fasteners are designed per DIN EN ISO with µ tota =0.12. Additiona sizes are avaiabe upon request. Fasteners DIN EN ISO µ tota =0.10 z Quantity T A [b-in] Surface Pressure on Shaft M , M , M , M , M , M , M , M , M16 8 2,213 40, M16 8 2,213 37, M ,213 35, M ,213 40, M ,213 39, M ,213 35, M ,337 39, M ,337 37, M ,337 36, M ,337 35, P H Weight [b] CLAMPEX 197

8 Keyess camping devices KTR 105 (sef-centering) Compact interna design Ease of assemby Suitabe for sma servo drives/pueys QPQ surface treatment on request Instaation instructions avaiabe at Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and Fax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the tapered ring is free. For repeatabiity use oi on the fasteners and threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h9 for the shaft - H9 for the hub Axia movement KTR 105: A sight axia movement may occur between the hub and the shaft during assemby. Concentricity KTR 105 is sef-centering. The concentricity of the camping device is in. to in. between the hub and the shaft. Order form: 198 KTR x 18 Design inside diameter outside diameter

9 Keyess camping devices KTR 105 (sef-centering) Technica data d x D Dimensions B B 1 M CLAMPEX KTR 105 Fasteners DIN EN ISO µ tota =0.14 z Number T A 1) [b-in] Transmittabe torque or axia force T [b-in] F ax [bf] Surface Pressure on Shaft 5x ,420 8, x ,630 8, M x ,330 8, x ,300 8, x , x M ,540 7, x , x ,800 7, x M ,350 7, x ,190 7, x M ,350 14,060 7, x M ,350 13,050 6, x M ,250 21,600 10, x , x M ,250 15,370 7, x , x M5 89 1,450 3,600 22,470 11, x M ,590 3,600 20,440 11, x M ,460 5,170 21,170 10, x47 4 2,550 5,170 20,300 10, x M ,300 7,870 27,260 15, x55 6 4,600 7,870 25,370 13, x ,910 7,870 23,780 13, x M ,160 10,350 25,080 14, x ,780 10,350 23,050 13, x M ,180 10,350 21,890 13, x M ,910 14,400 24,650 13, x M ,760 14,400 23,050 13, x80 18,160 28, M ,120 17,250 50x80 18,910 27, ) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. Shaft P W Hub P N Weight [b] CLAMPEX 199

10 Keyess camping devices KTR 200 and KTR 201 (sef-centering) Camping device for genera appications Economica soution with average to high torques Instaation instructions avaiabe at KTR 200 KTR 201 Higher transmittabe torque than KTR 201, sight axia movement of the hub No axia movement of the hub, but ower transmittabe torque than KTR 200 1) Dimension D N : To cacuate see pages 220/221. Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the tapered ring is free. For repeatabiity use oi on the fasteners and threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h8 for the shaft - H8 for the hub Concentricity KTR 200 and KTR 201 are sef-centering. The concentricity of the camping device is in to in between the hub and the shaft. Order form: KTR x Design inside diameter outside diameter

11 Keyess camping devices KTR 200 and KTR 201 (sef-centering) CLAMPEX KTR 200 and KTR 201 KTR 200 KTR 201 Fasteners Transmittabe Transmittabe Dimensions Surface Pressure Surface Pressure DIN EN ISO torque or torque or on Shaft on Shaft d x D µ tota =0.14 axia force Weight axia force Weight 1) T A [b-in] Shaft Hub [b] Shaft Hub [b] z T F B B 1 B 2 B 3 D 1 M KTR KTR ax T F P P ax Number [b-in] [bf] W N P [b-in] [bf] W P N x47 4,540 42,190 17, ,930 25,810 11, x M ,990 11,470 38,280 17, ,230 7,420 23,490 11, x50 5,450 35,090 16, ,530 21,600 10, x50 5,670 33,780 16, ,670 20,730 10, x M ,350 11,470 30,160 15, ,110 7,420 18,410 9, x55 6,800 28,130 15, ,410 17,250 9, x60 9,680 35,090 18, ,270 21,600 11, x M ,590 15,300 32,190 18, ,860 9,900 19,720 11, x65 11,490 29,580 17, ,450 18,120 10, x M ,100 15,300 28,130 17, ,840 9,900 17,250 10, x M ,610 21,370 32,190 17, ,410 13,720 19,720 11, x M ,870 21,370 30,010 17, ,230 13,720 18,410 11, x ,840 37,550 22, ,390 23,050 13, x M ,960 28,350 35,960 22, ,110 18,450 22,040 13, x ,750 32,770 21, ,930 20,150 13, x M ,550 28,350 30,010 20, ,730 18,450 18,410 12, x M ,350 28,350 27,690 18, ,550 18,450 16,960 11, x M ,160 45,220 30,590 19, ,270 29,250 18,850 12, x ,590 45,220 28,560 18, ,140 29,250 17,540 11, x M ,030 45,220 26,820 17, ,020 29,250 16,380 11, x ,340 56,470 31,460 21, ,130 36,670 19,280 13, x M ,890 56,470 29,720 20, ,720 36,670 18,270 12, x M ,660 53,770 26,970 18, ,390 35,550 16,820 11, x M12 8 1,280 1, ,280 65,700 27,690 19, ,770 42,520 16,960 11, x ,210 65,700 25,230 17, ,140 42,520 15,510 11, x M ,280 1, ,920 82,120 28,850 21, ,650 53,320 17,690 12, x ,100 98,550 32,040 23, ,350 63,900 19,720 14, x ,850 2, , ,820 27,980 20, ,140 73,120 18,850 13, x M ,850 2, , ,520 31,320 23, ,610 87,750 21,020 15, x ,850 2, , ,520 29,290 22, ,850 87,750 19,720 15, x ,940 21,600 16, M ,850 2, ,840 32,190 24, , , x ,180 30,450 23, ,060 20,440 15, ) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. CLAMPEX 201

12 Keyess camping devices KTR 203 and KTR 206 (sef-centering) Camping device for genera appications Compact design Simiar operation as KTR 200/201 Instaation instructions avaiabe at KTR 203 KTR 206 Higher transmittabe torque than KTR 206, sight axia movement of the hub No axia movement of the hub, but ower transmittabe torque than KTR 203 1) Dimension D N : To cacuate see page 220/221. Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the tapered ring is free. For repeatabiity use oi on the fasteners and threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h8 for the shaft - H8 for the hub Concentricity KTR 203 and KTR 206 are sef-centering. The concentricity of the camping device is in to in between the hub and the shaft. Order form: 202 KTR x 65 Design inside diameter outside diameter

13 Keyess camping devices KTR 203 and KTR 206 (sef-centering) Technica data d x D CLAMPEX KTR 203 and KTR 206 Fasteners Transmittabe Dimensions Surface Pressure DIN EN ISO torque or on Shaft µ tota =0.14 axia force Weight 1) T z A [b-in] Shaft Hub [b] T F B B 1 B 2 B 3 D 1 M KTR KTR ax P P Number [b-in] [bf] W N x ,780 48,430 20, x M ,160 9,670 44,080 20, x ,540 40,310 19, x ,730 38,710 19, x M ,300 9,670 34,650 17, x ,680 32,330 17, x ,080 40,310 21, x M ,840 12,820 36,830 21, x ,590 33,930 19, x M ,090 12,820 32,330 19, x M ,530 23,620 48,140 26, x M ,920 23,620 44,950 26, x ,320 42,050 25, x M ,250 23,620 40,450 25, x ,570 36,680 23, x M ,890 23,620 33,640 22, x M ,220 23,620 31,030 21, x M ,520 38,250 38,860 24, x ,270 38,250 36,250 23, x M ,020 38,250 33,930 22, x ,720 47,700 40,020 27, x M ,410 47,700 37,700 26, x M ,060 45,450 34,070 24, x M12 8 1,010 1, ,720 52,650 34,650 23, x ,090 52,650 31,460 22, x M12 9 1,010 1, ,030 59,400 32,480 23, x ,270 79,200 30,590 22, x ,460 82,570 29,720 21, x M ,630 2, ,790 91,800 30,740 23, x , ,250 34,650 26, x M ,630 2, ,280 32,620 24, , x ,930 30,740 23, KTR 203 KTR 206 Transmittabe torque or axia force 1) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. T [b-in] F ax [bf] Surface Pressure on Shaft Shaft P W Hub P N Weight [b] 2,930 37,550 15, ,230 7,420 34,220 15, ,530 31,320 15, ,670 30,010 15, ,110 7,420 26,820 13, ,410 25,080 13, ,270 31,320 16, ,860 9,900 28,710 16, ,450 26,390 15, ,840 9,900 25,080 15, ,210 18,450 37,550 21, ,300 18,450 34,940 21, ,390 32,770 19, ,110 18,450 31,460 19, ,930 28,560 18, ,730 18,450 26,240 17, ,550 18,450 24,210 16, ,270 29,250 29,720 18, ,140 29,250 27,840 18, ,020 29,250 26,100 17, ,130 36,670 30,590 20, ,720 36,670 29,000 20, ,390 35,550 26,680 18, ,770 42,520 27,980 19, ,140 42,520 25,520 18, ,080 47,920 26,240 19, ,350 63,900 24,650 17, ,020 65,700 23,630 17, ,510 73,120 24,500 18, ,850 87,750 27,550 21, ,100 25,950 19, , ,340 24,500 18, CLAMPEX 203

14 Keyess camping devices KTR 250 (sef-centering) Camping device specificay designed for hubs with a thin wa Economic compact design Ease of assemby Low profie tapers reduce bore requirement Camping devices stainess stee on request (request tabe M367697) Instaation instructions avaiabe at No axia misaignment of the hub during the assemby 1) Dimension D N : To cacuate see page 220/221. Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the tapered ring is free. For repeatabiity use oi on the fasteners and threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h8 for the shaft - H8 for the hub Concentricity KTR 250 is sef-centering. The concentricity of the camping device is in to in between the hub and the shaft. 204

15 Keyess camping devices KTR 250 (sef-centering) Technica data d x D Dimensions 2) B B 1 B 2 B 3 D 1 M CLAMPEX KTR 250 Fasteners DIN EN ISO µ tota =0.14 z Number T A 1) [b-in] Transmittabe torque or axia force T [b-in] F ax [bf] Surface Pressure on Shaft 6x M ,120 36,540 15, x M ,570 30,450 16, x ,010 16, x M ,020 27,840 17, x ,500 14, x M ,020 23,200 15, x M ,020 19,860 12, x M ,230 4,270 32,910 20, x ,300 4,270 30,880 20, x M ,760 4,950 27,690 19, x ,850 4,950 26,240 18, x ,960 24,940 17, x M ,150 4,950 16,240 11, x ,350 14,930 10, x ,450 4,950 14,350 10, x M ,110 7,420 19,280 13, x ,410 7,420 17,980 13, x ,090 9,670 21,750 16, x M ,860 9,900 17,110 12, x ,450 9,900 15,800 11, x M ,840 9,900 14,930 11, x M ,730 18,000 24,650 18, x M ,300 18,450 18,410 14, x ,890 18,000 14,930 11, x M ,640 22,950 18,410 14, x ,910 22,950 15,080 11, x M ,170 22,950 13,770 10, x M ,430 22,950 12,760 9, x M ,340 36,670 15,660 12, x ,930 36,670 14,640 11, x M ,040 43,870 15,220 12, x ,350 43,870 14,350 11, x M ,090 54,900 16,820 13, x M ,480 54,900 15,950 12, x M , ,650 63,900 17,690 14, x ,300 62,100 11,310 8, x M , ,510 62,100 10,290 7, x ,630 82,800 12,760 10, Shaft P W Hub P N Weight [b] 1) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. For stainess stee dimensions and vaues request tabe M CLAMPEX 205

16 Keyess camping devices KTR 225 (sef-centering) Mutipe bore sizes avaiabe per series Economica design Ease of assemby Instaation instructions avaiabe at Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the tapered ring is free. For repeatabiity use oi on the fasteners and threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h8 for the shaft - H8 for the hub Axia movement KTR 225: During the tightening of the screws there is no axia movement of the hub towards the shaft. Concentricity KTR 225 is sef-centering. The concentricity of the camping device is in to in between the hub and the shaft. 206 Order form: KTR x 65 Design inside diameter outside diameter

17 Keyess camping devices KTR 225 (sef-centering) Technica data d x D Dimensions 2) B B 1 B 2 B 3 D 1 M CLAMPEX KTR 225 Fasteners DIN EN ISO µ tota =0.14 z Number 14x55 1,230 4,500 38, M ,690 16x55 1,720 5,400 35, x55 2,210 6,300 33, x M ,460 6,520 32,040 17, x55 2,700 6,970 31, x55 3,200 7,420 29, x M ,690 7,870 27,980 17, x55 3,940 8,100 27, x55 4,680 8,550 25, M ,690 30x55 5,170 8,770 24, x65 4,130 8,770 30, x M ,420 9,000 29,870 18, x65 5,300 9,670 27, x65 5,880 9,900 26, x M ,470 10,350 25,950 18, x65 7,340 10,570 24, x65 8,220 11,020 23, M ,700 40x65 8,800 11,250 23, x80 7,940 13,500 30, x M ,710 13,950 29,290 18, x80 9,860 14,400 27, x80 11,010 14,620 26, x M ,780 15,070 25,660 18, x80 12,540 15,070 24, x80 13,690 15,520 24, x M ,840 15,750 23,340 18, x80 15,610 15,970 23, T A 1) [b-in] Transmittabe torque or axia force T [b-in] 1) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. F ax [bf] Surface Pressure on Shaft Shaft P W Hub P N Weight [b] Assemby with bet drive CLAMPEX KTR 225 accommodates mutipe shaft sizes per series whie utiizing ony one bore dimension in the puy. 1) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. Other sizes on request. 207

18 Keyess camping devices KTR 400 (sef-centering) Camping device suitabe for high transmittabe torques Idea for aternating torques Typica appications: fywhees, bet drums Torque mutipier 1 unit 1 x T 2 units 1.9 x T 3 units 2.7 x T 4 units 3.6 x T KTR 402 for shaft Ø 12.6 in to Ø in and high torques, request M Instaation instructions avaiabe at Formua to cacuate space x eft for disassemby: x = (B1 B2) 2 1) Dimension D N : To cacuate see page 220/221. Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. Insert the fasteners into the backing threads, tighten them in an even cross pattern unti the front tapered ring is free, then insert the fasteners into the backing threads of the spacer ring in order to free the rear tapered ring. Note: If the camping device KTR 400 is reused, pease make sure that the pu-off thread of the front taper ring and the spacer ring are aigned in the origina position. Sots in the front and of the back pressure ring and the externa ring must be fush. Toerances, surfaces Axia movement Centering Typica turning process is sufficient: sight axia movement may KTR 225 is sef-centering. The RZ 630μin occur between the hub and concentricity of the camping device Maximum aowabe toerances: the shaft during assemby. is in to in between h8 for the shaft - H8 for the hub the hub and the shaft. Exampe of assemby Conveyor bet drum drive The foowing shoud be adhered to as imiting vaues for CLAMPEX camping devices with bending oads: Anges x on the contact surface of the shaftcamping device # 6 or maximum shaft bending fm in the bearing area: fm # ( 1 / / 3000 ). Order form: 208 KTR x 145 Design inside diameter outside diameter

19 Keyess camping devices KTR 400 (sef-centering) Technica data CLAMPEX KTR 400 Standard industria appications Appications with components subject to bending and torsion Fasteners Transmittabe Fasteners Transmittabe Transmittabe Dimensions Surface Pressure Surface Pressure DIN EN ISO torque or DIN EN ISO torque or on Shaft on Shaft d x D µ tota =0.14 axia force µ tota =0.14 axia force bending Weight Shaft Hub moment Shaft Hub [b] 1) 1) z T B B 1 B 2 B 3 M A T F ax z T P Number [b-in] [b-in] [bf] W P N M A T F ax Mb P P Number [b-in] [b-in] [bf] perm. W N [b-in] 24x50 6 6,300 29,720 12, ,750 10,120 2,780 33,640 12, x M ,560 13,270 28,560 12,320 M ,910 9,900 2,900 32,480 12, x55 8 7,350 25,520 11, ,380 9,670 3,240 29,430 11, x55 10,500 31,750 14,930 7,780 13,050 4,060 36,250 15, x M ,200 17,770 29,720 13,770 M ,190 12,820 4,330 34,360 14, x60 12,250 27,110 13,770 8,780 12,600 4,740 31,750 14, x M ,630 22,270 31,320 15,800 M ,600 15,520 6,620 37,260 17, x M ,510 22,270 29,720 15,800 M ,040 15,300 6,960 35,810 17, x M ,180 32,850 41,900 20,300 M ,160 24,070 7,310 47,560 20, x ,110 32,850 39,000 20,300 21,310 24,070 7,840 44,800 21, x M ,130 33,070 28,420 13,480 M ,830 23,170 13,220 30,010 14, x ,430 33,070 27,260 13,480 20,060 20,470 15,740 28,420 14, x ,670 33,070 24,790 12, ,310 19,800 17,320 26,390 13, x M ,650 41,170 28,420 14,930 M ,500 25,870 18,880 29,430 15, x ,700 41,170 26,240 14, ,150 25,200 20,460 27,550 14, x ,120 65,470 31,750 16, ,580 42,520 32,380 32,190 16, x M ,560 65,470 29,580 15,510 M ,510 41,620 34,690 30,450 15, x ,590 78,520 33,350 17, ,420 51,750 37,000 33,490 17, x ,320 78,520 31,320 17,110 85,080 50,850 39,320 31,900 17, x M ,040 78,520 29,580 16,380 M ,580 49,950 41,630 30,450 16, x ,770 78,520 27,980 15,800 91,890 49,270 43,940 29,140 16, x , ,300 31,030 16, ,280 74,470 76,880 31,750 16, x M , ,300 28,270 15,220 M , ,290 72,220 83,590 29,430 15, x , ,420 30,160 16, ,110 85,950 91,200 31,030 17, x , ,820 27,980 15, ,270 98, ,860 29,140 15, x M , ,150 30,300 16,960 M , , , ,310 31,170 17, x , ,250 32,330 18, , , ,760 32,770 18, x M , ,250 30,300 17,540 M , , , ,220 31,170 17, x M , ,470 27,400 15,800 M , , , ,760 28,420 16, x M ,029, ,700 29,430 17,250 M , , , ,450 30,300 17, x ,086, ,700 27,980 16, , , ,140 29,000 16, x M ,143, ,700 26,530 15,660 M , , , ,830 27,840 16, x ,572, ,600 30,160 17, ,002, , ,210 30,880 18, x M ,887, ,820 30,450 18,270 M ,610 1,205, , ,600 31,030 18, x M ,065, ,870 26,820 17,690 M ,610 1,266, , ,270 27,980 18, x M ,976, ,450 27,840 17,540 M ,130 1,858, , ,690 29,000 18, x ,543, ,520 28,850 18, ,239, , ,090 29,870 19, x M ,968, ,670 28,420 17,980 M ,130 1,937, , ,500 29,430 18, x ,417, ,600 27,980 17, ,764, , ,910 29,140 18, x ,557, ,020 27,260 17, ,444, ,450 1,226,960 28,420 17, x M ,146, ,370 26,970 17,250 M ,900 3,799, ,270 1,295,120 28,270 18, x ,057, ,070 27,980 18, ,415, ,150 1,363,290 29,140 18, ) These are the maximum tightening torques. They can be reduced to max. 40% of the figures above with T, F ax, P W and P N being reduced proportionay. Other sizes on request. CLAMPEX 209

20 Keyess camping devices KTR 130 and KTR 131 (sef-centering) Corrosion-protected surface Assemby and disassemby by using center nut Sef-centering Shaft diameters from 0.20 in to 1.97 in Toerance h9/h9 for shaft and hub Instaation instructions avaiabe at KTR 130 KTR 131 Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the nut. Put the camping unit into the hub bore and shaft. Lighty tighten the nut and aign the camping device with the hub. Finish tightening the nut to the required tightening torque TA isted. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby Loosen the nut unti the camping device can be moved on the shaft. For repeatabiity use oi on the nut and thread. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h9 for the shaft - H9 for the hub Axia movement KTR 130: A sight axia movement may occur between the hub and the shaft during assemby. Concentricity KTR 130 is sef-centering. The concentricity of the camping device is in to in between the hub and the shaft. Order form: KTR x 35 Design inside diameter outside diameter 210

21 Keyess camping devices KTR 130 and KTR 131 (sef-centering) Technica data CLAMPEX KTR 130 d x D Dimensions B B 1 Width across fats SW Hex nut T A [b-in Transmittabe torque or axia force T [b-in] F ax [bf] Shaft P W Surface Pressure on Shaft Hub P N Weight [b] 5x ,280 13, x ,900 13, x ,300 25,950 13, x ,180 35,960 16, x ,180 32,330 16, x ,450 29,870 16, x , x ,990 24,070 14, x , x35 1,970 32, x ,420 2,070 5,580 30,740 18, x35 2,190 29, x42 3,080 28, x ,210 3,370 7,150 26,100 15, x42 3,510 25, x ,140 5,350 9,090 23,490 15, x ,330 6,760 10,750 24,070 14, x ,330 7,390 10,750 21,890 14, x ,080 11,760 14,960 22, ,210 45x ,960 14,200 15,970 20, x75 19,710 17, ,410 20,700 11,160 50x75 20,530 16, d x D 5 x 12 6 x 12 8 x x x x x x x x x x x x x x x 50 CLAMPEX KTR 131 Transmittabe Dimensions Hex nut/ Surface Pressure torque or counter nut on Shaft axia force Weight Shaft Hub [b] Width across T A T F ax B B 1 B 2 fats SW [b-in] [b-in] [bf] P W P N 89 38, , , ,305 25,950 17, ,183 32,040 18, ,453 29,870 18, , ,993 24,070 15, , ,970 32, ,420 2,070 5,580 30,740 21, ,190 29, ,080 28, ,210 3,370 7,155 26,100 17, ,510 25, ,140 5,350 9,090 23,490 17, ,330 6,760 10,755 24,070 16, ,330 7,390 10,755 21,890 16, CLAMPEX 211

22 Keyess camping devices KTR 100 (not sef-centering) Standard interna camping device Fastening of the hub axiay Torque mutipier 1 unit 1 x T 2 units 1.9 x T 3 units 2.7 x T 4 units 3.6 x T Instaation instructions avaiabe at Puer thread for disassemby Assemby with hub 1) Dimension D N : To cacuate see page 220/221. Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Sighty oosen the fasteners and put the camping unit into the hub bore and shaft. Tighten each fastener eveny in a cross pattern unti the front surfaces of the outer and inner rings are fush. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. The camping device shoud reease automaticay. If it does not then sighty strike with a hammer on the oosened fasteners. Then use the puer threads to disassembe device. For repeatabiity use oi on the fasteners and threads. Note: The puer threads for disassemby have approx. 3-5 supporting threads. Toerances, surfaces Typica turning process is sufficient: RZ 630μin Maximum aowabe toerances: h11 for the shaft - H11 for the hub Axia movement KTR 100: There is no axia movement between the hub and the shaft during assemby. Concentricity KTR 100 is not sef-centering. The concentricity of the camping device is dependent on toerance and ength of the counter bore. Order form: 212 KTR x 80 Design inside diameter outside diameter

23 Keyess camping devices KTR 100 (not sef-centering) Technica data d x D 18 x x x x x x x x55 32 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 710 CLAMPEX KTR 100 Fasteners Transmittabe Surface pressure Dimensions DIN EN ISO torque or on shaft µ tota =0.14 axia force Weight B B 1 B 2 M Shaft Hub [~b] 1) z T A T F ax P Number [b-in] [b-in] [bf] W P N M ,120 41,900 6,070 2,240 39,730 16, ,360 37,700 16, M ,600 6,070 34,360 16, ,830 31,460 15, ,950 6,070 30,160 15, M ,950 9,000 40,450 20, ,310 9,000 37,700 20, ,670 9,000 35,380 18, M ,200 9,000 32,330 18, ,410 11,250 37,260 21, M ,850 11,250 35,380 21, M ,320 16,200 41,030 23, M ,280 16,200 38,280 23, ,230 16,200 35,960 21, M ,860 16,200 34,510 21, ,810 20,250 39,150 25, M ,800 20,250 35,960 23, M ,790 20,250 33,200 22, M ,180 32,170 40,890 25, ,340 38,130 24, M ,490 32,170 35,670 23, ,920 33,640 22, M ,800 32,170 31,750 22, M ,950 38,470 36,100 25, M ,120 96,300 49,050 40,310 27, ,930 49,050 36,540 25, M , ,260 52,200 35,810 25, ,920 65,250 31,610 22, ,740 71,770 32,190 23, M , ,120 78,300 32,770 24, ,070 84,820 33,350 25, ,060 94,500 31,320 23, M , , ,050 32,190 24, , ,370 29,430 22, M , , ,920 29,870 23, M , , ,000 29,720 22, M , , ,620 31,460 24, M ,650 1,023, ,250 32,910 26, M ,620 1,232, ,870 28,420 22, M ,620 1,485, ,770 29,870 23, M20 5,220 2,125, ,720 31,320 24, M ,220 2,258, ,720 29,430 23, M22 6,990 2,904, ,170 29,000 22, M M M M ,066, ,170 27,400 22, ,990 3,227, ,170 26,100 21, ,292, ,470 28,420 23, ,016, ,170 27,260 22, ,850 4,138, ,420 26,100 21, ,534, ,150 26,240 21, ,947, ,100 26,390 21, ,850 5,340, ,220 25,950 21, ,545, ,220 24,940 20, ,045, ,770 25,660 21, ,850 6,522, ,720 25,810 21, ,846, ,050 24,940 21, CLAMPEX 1) The tightening torques can be increased by max. 1.1 times or reduced to 0.6 times of the vaues T, F ax and P w, P N being reduced proportionay. Other sizes on request. 213

24 Keyess camping devices KTR 150 (not sef-centering) Camping device for compact bore / shaft mounting dimensions Torque mutipied by stacking camping devices in series Instaation instructions avaiabe at Before tightening fasteners Assemby 1 Camping onto hub Before tightening fasteners Up to 4 camping devices can be used in a series. The torques increase as foows: 1 unit = torque cataog x 1 2 units = torque cataog x units = torque cataog x units = torque cataog x 2.02 Assemby 2 Camping to shaft Before tightening fasteners Recommended pressure fanges* (see tabe beow for dimensions) d H8 x D g7 9.1 x x x x x x x x x x x x x x x 32 z = number Assemby Cean and ighty oi the contact surfaces of the shaft and hub bore. Insert the camping device, distance ring and camping fange, tighten each fastener eveny in a cross pattern unti the tightening torque of the fasteners are achieved. Do not exceed the max. tightening torque of the fasteners. The vaues for T and F ax shown in the tabe reate to an assemby with a ubricated camping device. The camping devices are deivered pre-ubricated. When assembing unubricated camping devices, the vaues shown in the tabe and the vaues cacuated are different. If you have questions, pease contact KTR. Note: Do not use any oi with moybdenum sufide or high-pressure ubrication or grease between the contact surfaces of device and hub to shaft. Disassemby A fasteners must be removed in an even cross pattern. The camping device shoud reease automaticay. Toerances, surfaces Maximum aowabe toerances: One accurate turning process is sufficient: Shaft h6 - hub H7 (# Ø ) RZ 236μin Shaft h8 - hub H8 (> Ø ) Recommended dimensions of pressure fange* for 1 to 4 camping eements KTR x x x x x x x x x x x x x x x x x x D D M M4 M4 M4 M4 M5 M5 M5 M5 M5 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10 z Tightening torque [b-in] F F N 1 * Part suppied by customer Order form: The counterbore depth resuts from the number of camping sets (max. 4 - offset) and the dimensions = F 2 - A. KTR x 68 Design inside diameter outside diameter

25 Keyess camping devices KTR 150 (not sef-centering) Technica data d x D 6 x 9 7 x 10 8 x 11 9 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 440 CLAMPEX KTR 150 ** Design with sit Other sizes on request. Necessary camping force Transmittabe Dimensions Distance dimension A Surface pressure for fasteners torque or [in on shaft m tota = 0.14 axia force Weight Camping eement P A = Shaft Hub [b] P T F B B O P S ax 1 P O + P S P [bf] [bf] [b-in] [bf] W P N [bf] ** ,600 7, ,190 1, ,540 12, ** 1,260 1, ,240 11, ,780 1,490 3, ,250 12, ,580 2,010 3, ,730 15, ,750 1,840 3, ,950 12, ,570 2,180 3, ,400 14, ,690 3,150 5, ,240 12, ,720 3,350 6, ,090 12, ,800 3,260 6, ,790 13, ,620 3,780 6, ,400 13, ,290 4, ,790 13, ,190 4,230 7, ,090 12, ,000 4, ,950 12, ,080 4,560 7, ,010 14,930 12, ,950 5,690 7, ,280 17,110 14, ,290 6,030 8, ,350 17,400 14, ,530 6, ,440 16,670 14, ,290 6,700 9, ,500 16,090 13, ,450 7,540 1,060 1,680 16,960 15, ,050 9,190 11,250 1,410 2,040 16,670 14, ,900 9,830 12,730 1,550 2,200 17,400 14, ,440 10,050 13,500 1,680 2,250 16,820 14, ,180 11,560 15,750 2,030 2,580 16,820 14, ,300 12,440 15,750 2,300 2,790 17,110 15, ,320 17,420 24,750 3,450 3,890 17,250 14, ,730 18,010 24,750 3,800 4,020 16,670 14, ,840 18,900 24,750 4,150 4,230 16,820 14, ,790 21,200 27,000 5,130 4,740 17,110 15, ,470 26,490 33,970 6,530 5,940 17,400 15, ,840 28,150 36,000 7,430 6,300 17,250 15, ,860 29,810 36,670 8,260 6,680 17,400 15, ,060 30,930 36,000 8,850 6,930 17,540 15, ,650 37,340 45,000 11,500 8,340 16,670 14, ,100 39,360 47,470 12,300 8,820 17,400 15, ,280 40,210 49,500 13,270 9,000 16,820 15, ,710 52,780 67,500 18,580 11,810 16,820 14, ,240 57,950 70,200 21,680 12,960 17,400 15, ,670 60,320 72,000 23,890 13,500 17,110 15, ,730 64,760 76,500 27,080 14,490 17,400 15, ,540 84,450 99,000 37,170 18,900 17,250 15, ,640 78, ,250 38,050 17,590 14,640 12, ,040 85, ,500 45,140 19,120 14,500 13, , , ,250 71,690 28,030 14,640 12, , , ,250 83,190 30,210 14,640 12, , , ,000 97,360 33,000 14,930 13, , , , ,760 39,010 16,530 14, , , , ,960 49,020 16,380 14, , , , ,520 53,250 16,820 15, , , , ,190 57,300 17,250 15, , , , ,800 70,870 17,400 15, , , , ,660 74,490 17,540 15, , , , ,810 77,600 17,400 15, , , , ,710 92,670 17,540 15, , , , ,370 96,450 15, , , , ,420 94,050 17,540 15, , , , ,130 97,800 15, , , , , ,720 15, , , , , ,270 17,540 15, , , , , ,620 15, , , , , ,830 15, , , ,500 1,011, ,650 17,540 15, , , ,000 1,140, ,550 15, , ,000 1,030,500 1,250, ,360 15, ,750 1,028,250 1,089,000 1,426, ,800 17,540 15, ,500 1,080,000 1,138,500 1,576, ,400 15, CLAMPEX

26 Keyess camping devices KTR 200 with torsionay fexibe ROTEX couping Assemby 1 Assemby 2 ROTEX size KTR 200 with torsionay fexibe ROTEX couping Dimensions of CLAMPEX KTR 200 Dimensions of ROTEX couping Piot bore Hub Maximum Transmittabe Ød materia KTR Camping torque or axia force B 1 E s b D H D D 1 d H L d x D T [b-in] F ax [bf] x 30x55 6,800 11, x 35x60 10,590 15, x 45x75 18,870 21, Stee part 1 x 45x75 18,870 21, x 50x80 27,960 28, x 65x95 36,350 28, x95 36,350 28, x110 62,160 45, GGG40 80x120 71,030 45, part 1 95x ,660 53, x ,210 65, x ,920 82, Fasteners Transmittabe d x D B DIN EN ISO 4762 d x D B torque or axia force 12.9 T [b-in] F ax [bf] z x M T A [b-in] CLAMPEX KTR 200 Transmittabe torque or axia force T [b-in] F ax [bf] Fasteners DIN EN ISO z x M T A [b-in] d x D B Transmittabe torque or axia force T [b-in] F ax [bf] Fasteners DIN EN ISO z x M T A [b-in] 20 x ,540 11,470 6 x M x ,490 15,300 8 x M x ,350 28,350 8xM x ,990 11,470 6 x M x ,100 15,300 8 x M x ,160 45,220 8xM x ,450 11,470 6 x M x ,610 21,370 8 x M x ,590 45,220 8xM x ,670 11,470 6 x M x ,870 21,370 8 x M x ,030 45,220 8xM x ,350 11,470 6 x M x ,840 28,350 8 x M x ,340 56,470 10xM x ,800 11,470 6 x M x ,960 28,350 8 x M x ,890 56,470 10xM x ,680 15,300 6 x M x ,750 28,350 8 x M x ,660 53,770 10xM x ,590 15,300 6 x M x ,550 28,350 8 x M6 360 Further detais see page 201 Other couping combination RADEX -N NANA 1 with externa camping device KTR 620 and KTR 603 KTR 620 KTR 603 Detais for the externa camping device KTR 620 and KTR 603 are on page

27 Keyess camping devices Avaiabe upon request SPH Camping seeve Sef-centering Fast assemby and disassemby using one nut Suitabe for compact hub dimensions Typica appications: sprockets, pueys that are mounted to the shaft end KTR 401 Sef-centering, short design Camping device for arge oads Suitabe for vibratory torques Typica appications: fywhees, bet drums Shorter than the KTR 400 Request tabe M KTR 125 and KTR KTR 125 KTR Not sef-centering, Sef-centering, Short design Long design Camping device for ower torque appications Easy to assembe Request tabe M KTR 700 Rigid couping Rigid, zero-backash torque transmission We-aigned, bending and torsionay stiff shaft connection Shaft misaignment cannot be compensated Request tabe M CLAMPEX 217

28 Keyess camping devices Cacuation For propery working CLAMPEX keyess camping devices the foowing design parameters shoud be taken into account. Pease contact us if you have toerances different from the tabe beow. CLAMPEX Toerance, Surface Roughness and Concentricity Design d d w Shaft diameter toerance Hub bore toerance Surface roughness [µ in] Concentricity (appies for the camping unit ony) KTR h8 H8 Rz KTR h8 H8 Rz KTR h8 H8 Rz KTR h8 H8 Rz KTR h8 H8 Rz KTR h8 H8 Rz KTR h11 H11 Rz 630 1) KTR h9 H9 Rz KTR 150 up to h6 H7 Rz 236 1) KTR 150 above h8 H8 Rz 236 1) KTR h8 H8 Rz KTR > 6.30 H7/h6 > H7/g6 H7/f7 Rz KTR j6 H6 Rz KTR h6 H6 Rz KTR g6 H6 Rz KTR g6 H7 Rz ) Concentricity dependent on the aignment of the hub or shafts or the drive component and accuracy of assemby, respectivey. Fatigue strength and shape stabiity of components under torsiona oading and bending The stress formua b k, for the camping devices, is cacuated simiar to those of hydrauic fittings. Pease contact KTR for the cacuation. The stress concentration is dependent upon the oad, the materia and the camping design. Stress concentration factor provided upon request. Resuting torque T R The transmittabe torque T T R aways needs to exceed the highest peak torque T B which may arise in the frictiona connection. The peak torque arising during the acceeration of eectric motors must be considered. Transmittabe axia force F ax The maximum transmittabe axia force Fax which is isted in the tabes is reduced accordingy to torque transmission. Cacuation of the outside diameter of the hub D N Fa d 2 T TR $ T B2 + [ 2 ] [b-in] The required outside diameter of the hub DN depends on the cross section of the hub, the shape of the hub and the yied strength of the hub materia. Use the vaues in the tabe on page 221 to assist in cacuating DN. Exampe: Shaft diameter d = 50 mm Hub materia: GGG 40 Apparent yied point of materia 0.2 = 36,250 psi Outside diameters of hubs which cannot be cacuated based on the tabe are cacuated with the foowing: F ax = Seected: CLAMPEX camping set KTR 100 with d x D = 50 mm x 80 mm (1.97 x 3.15 ) and PN = psi pg. 213 _ approximate vaue from tabe on page 219: PN = 21,755 psi seected design see page 219. C = 0.8 (vaue C of hub shape) _ figure as per tabe 1.69 _ DN = D x 1.69 = 3.15 x 1.69 = T d Pressure on the inside diameter of hub [bf] D N > D s N0,2 + P N C s N0,2 - P N C (1 + C N2 ) s tin P N C (1 - C N2 ) For camping connections with hoow shafts the required inside diameter of the hoow shaft d iw is cacuated with the foowing: Pressure on the inside diameter of hoow shaft d iw < d s W0,2-2 P W 0,8 s W0,2 s tiw 2 P W (C W2-1) 218 s N0,2 = Apparent yied point of the hub materia C = Vaue C of hub shape (see picture on page 221) P N = Perm. surface pressure of camping device/hub D = Outside diameter of the camping device T = Transmittabe torque [b-in] T R = Resuting transmittabe torque [b-in] T B = Operating torque to be transmitted [b-in] L/L 1 = Hub ength s W0,2 P W d C W C N F a F ax F V = Apparent yied point of the shaft materia = Perm. surface pressure of camping device/shaft = Inside diameter of the camping set = d iw / d = D / D N = Axia force arising during operation [b-in] = Maximum transmittabe axia force [b-in] = Prestressed force [b-in]

29 Keyess camping devices Cacuation of hubs Dimension M Tabe of fasteners Prestressed force F V and tightening torquet A with µ tota = 0.14 Prestressed force F V [bf] Tightening torque T A [b-in] M M ,220 1, M5 1,420 2,010 2, M6 2,020 2,830 3, M8 3,710 5,220 6, M10 5,890 8,300 9, M12 8,610 12,150 14, ,060 1,280 M14 11,810 16,650 19,910 1,190 1,680 2,030 M16 16,420 22,950 27,670 1,850 2,610 3,140 M18 19,800 27,900 33,300 2,560 3,580 4,290 M20 25,650 36,000 43,200 3,620 5,130 6,100 M22 31,720 44,770 53,770 4,860 6,900 8,230 M24 36,900 51,750 62,100 6,280 8,850 10,620 M27 48,370 67,950 81,670 9,290 13,270 15,930 M30 58,950 82,800 99,450 12,830 17,700 21,240 Mounting conditions of camping device Vaue C of hub shape C = 0,6 C = 0,8 C = 1 L/L 1 ^= Hub ength B 2 /B 3 ^= Camping set ength Surface pressure on shaft Seection tabe for the cacuation of the required outside diameter of hub D N Average yied point of materia σ 0.2 in psi (more accurate stiffness data, depending on the diameter, as per detais suppied by the manufacturer Hub materias p N 8,700 9,420 10,150 10,870 11,600 12,320 13,050 13,770 14,500 15,220 15,950 16,670 17,400 18,120 18,850 19,570 20,300 21,020 21,750 22,470 23,200 23,920 Hub form C-vaue GG 20 GG 25 GS 38 GG 30 GTS 35 GS 45 ST 37-2 GGG 40 GS 52 ACuMgPb C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= C= ST 50-2 C 35 GGG 50 GS 60 ST 52-3 GGG 60 GS 62 C 45 GGG 70 GS 70 C 60 Tempered stee Tempered stee 219 CLAMPEX

30 KTR Camping Nuts Large screw connections to be assembed easiy and quicky Use of common dynamometric screwdrivers (up to approx. 100 Nm) even with big screws, e.g. M42 thread Benefits with costs (easy and quick assemby or disassemby, respectivey, no need for specia toos). Optimum oad of screws, because they are ony oaded with extension (no torsiona oad ike with usua screw connections). Idea for narrow assembies (e.g. gearbox housings), since it is not necessary to use arge toos. For screw property casses 8.8 and Mounting Instructions under Camping nut CLAMPEX KTR 131 Dimensions Pressure Screw Property Cass 8.8 Property Cass 10.9 Size D D T B B 1 s k DIN EN ISO 4762 Number Tightening Torque [b-in] Prestress (1bf) Tightening Torque [b-in] Prestress (1bf) M M , ,020 M M , ,000 M M , ,220 M M , ,470 M M , ,850 M M , ,700 M M , ,350 M M , ,200 M M16 9 1, ,220 2, ,200 M M , ,270 2, ,120 M M , ,470 2, ,820 M M , ,600 4, ,320 M M , ,820 4, ,920 Use on a 100 knm test bench botte Use of coupings for wind power stations Aso avaiabe as a compete unit incuding set screw Order form: KTR camping nut M33 x 3,5 220 Type Size