High-performance milling tools New tools 2017
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- Kelley Bennett
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1 passion for precision High-performance miing toos New toos 2017 New cutting data cacuator TooExpert MFC
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4 End miing toos for stee, stainess stee, titanium and nicke Cyindrica Smooth-edged, norma version N 8500 / 8600 NX-NVDS N 8101 / 8201 MB-NVDS new! N 8102 / 8202 MB-NVDS N 8105 / 8205 MB-NVDS N 8100 / 8200 NB-NVDS N 8304 / 8404 NB-NVS Smooth-edged, medium ength version N 8111 / 8211 MB-NVDS new! N 8112 / 8212 MB-NVDS N 8115 / 8215 MB-NVDS N / NB-NVD Smooth-edged, extra-ong version 5.2xd N 8121 / 8221 MB-NVDS rofied, norma version N 8302 / 8402 NB-RS SupraCarb Finishing, ong version N Muticut XF X-Generation X B B B B B B B B B Roughing d Finishing 5 Roughing d < < < < < < < Stainess new! Roughing HDC < X-Generation B B X Roughing HC Roughing HDC Finishing Roughing HC Roughing HDC Finishing Roughing HC Roughing HDC Finishing tanium Finishing 13 Roughing d < Stainess tanium Finishing 15 Roughing HC Roughing HDC Finishing Roughing HC Roughing HDC Finishing Roughing HC Roughing HDC Finishing Roughing Finishing Roughing HC Finishing Roughing Finishing Roughing d d d d d d d d d d < < Stainess Stainess tanium new! Finishing Stainess
5 Appication Materia d1 z v c f z a p a e n v f / v fz Q Z A [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [ ] a p a e Stee N/mm See TooExpert HeixRamp () Z Stee N/mm See TooExpert HeixRamp () Hardened too stee See TooExpert HeixRamp () tanium aoys >300 HB [6A4V] See TooExpert HeixRamp () Appication a p Materia Stee N/mm 2 Stee N/mm 2 Hardened too stee tanium aoys >300 HB [6A4V] d1 z v c f z a p a e n v f / v fr Q R LR [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [mm]
6 Cyindrica end mis NX-NVDS Smooth-edged, norma version with short neck High-performance penetration edge X-Generation HSSX Favora HM MG d 2 d 1 d Roughing Finishing tanium GG(G) Too Stee ø Code Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code d r z OLYCHROM
7 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 6
8 Cyindrica end mis MB-NVDS Smooth-edged, norma version with short neck High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG new! d 2 d 1 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code * * * Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code d r z OLYCHROM * with chip breaker 7
9 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 8
10 Cyindrica end mis MB-NVDS Smooth-edged, norma version with short neck High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG d 2 d 1 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code * * Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code d r z OLYCHROM * with chip breaker 9
11 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 10
12 Cyindrica end mis MB-NVDS Smooth-edged, norma version with short neck High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG d 2 d 1 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code * * Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code d r z OLYCHROM * with chip breaker 11
13 Appication Materia d1 z v c f z a p a e n v f / v fz Q Z A [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [ ] a p a e Stee < 850 N/mm See TooExpert HeixRamp () Z Stee N/mm See TooExpert HeixRamp () Cod work too stee (12% Cr), high aoyed [1.2379] See TooExpert HeixRamp () Stainess stee [Cr-Ni/1.4301] See TooExpert HeixRamp () Appication a p Materia Stee < 850 N/mm 2 Stee N/mm 2 Cod work too stee (12% Cr), high aoyed [1.2379] Stainess stee [Cr-Ni/1.4301] d1 z v c f z a p a e n v f / v fr Q R LR [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [mm]
14 Cyindrica end mis NB-NVDS Smooth-edged, norma version with short neck High-performance penetration edge HSSB Favora X-Generation HM MG d 2 d 1 d Roughing Finishing < Stainess tanium GG(G) Too Stee Nicke Aoys ø Code Exampe: Order-N. d1 e8 d2 h6 d r z OLYCHROM Coating Artice-N. ø-code
15 Appication Materia d1 z v c f z a p a e n v f / v fz Q Z A [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [ ] a p a e Stee < 850 N/mm See TooExpert HeixRamp () Z Stee N/mm 2 See TooExpert HeixRamp () Stainess stee [Cr-Ni/1.4301] See TooExpert HeixRamp () Heat resistant stee Dupex stee [1.4462] [17-4 H] See TooExpert HeixRamp () Appication a p 14 Materia Stee < 850 N/mm 2 Stee N/mm 2 Stainess stee [Cr-Ni/1.4301] Heat resistant stee Dupex stee [1.4462] [17-4 H] d1 z v c f z a p a e n v f / v fr Q R LR [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [mm]
16 Cyindrica end mis NB-NVS Smooth-edged, norma version with short neck High-performance penetration edge HSSB Favora X-Generation HM MG d 2 d 1 1 d Roughing Finishing < Stainess tanium GG(G) Copper Too Stee ø Code * * * Exampe: Order-N. d1 e8 d2 h6 d r z OLYCHROM Coating Artice-N. ø-code * without camping fat ony 15
17 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 16
18 Cyindrica end mis MB-NVDS Smooth-edged with chip breaker, medium ength version High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG new! d 2 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code.220*.260* Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code r z OLYCHROM * without chip breaker ony 17
19 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 18
20 Cyindrica end mis MB-NVDS Smooth-edged with chip breaker, medium ength version High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG d 2 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code.220*.260* Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code r z OLYCHROM * without chip breaker ony 19
21 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 20
22 Cyindrica end mis MB-NVDS Smooth-edged with chip breaker, medium ength version High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG d 2 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code r z OLYCHROM
23 Appication Materia d1 z v c f z a p a e n v f Q [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] a p a e Stee < 850 N/mm Stee N/mm Cod work too stee (12% Cr), high aoyed [1.2379] Stainess stee [Cr-Ni/1.4301] Appication a p Materia Stee < 850 N/mm 2 Stee N/mm 2 Cod work too stee (12% Cr), high aoyed [1.2379] Stainess stee [Cr-Ni/1.4301] d1 z v c f z a p a e n v f Q [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min]
24 Cyindrica end mis NB-NVD Smooth-edged with chip breaker, medium ength version HSSB Favora X-Generation HM MG d 2 d Roughing Finishing < Stainess tanium GG(G) Too Stee Nicke-Aoys Exampe: Order-N. OLYCHROM Coating Artice-N. ø-code ø d1 d2 Code e8 h z
25 Appication Cutting data cacuator TooExpert MFC Quick, simpe, reiabe: TooExpert MFC The MB-NVDS muti-functionaity with eight specific appications in 12 groups of materias provides a range of appications with over 55,000 cutting parameters. Due to this exceptiona data voume, TooExpert MFC repaces the previousy used cutting data page. TooExpert MFC is reguary updated to incude the atest appication knowedge. This way to the new cutting data cacuator TooExpert MFC or the FRAISA website /en/tooexpert-mfc 24
26 Cyindrica end mis MB-NVDS Smooth-edged with chip breaker, extra-ong version 5.2xd High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG new! d 2 d Roughing HC Roughing HDC Finishing < Stainess tanium GG(G) Too Stee ø Code Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code r z OLYCHROM
27 Appication Materia d1 z v c f z a p a e n v f / v fz Q Z A [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [ ] a p a e Stee < 850 N/mm See TooExpert HeixRamp () Z Stee N/mm See TooExpert HeixRamp () tanium aoys >300 HB [6A4V] See TooExpert HeixRamp () Stainess stee [Cr-Ni/1.4301] See TooExpert HeixRamp () Appication a p Materia Stee < 850 N/mm 2 Stee N/mm 2 tanium aoys >300 HB [6A4V] d1 z v c f z a p a e n v f / v fr Q R LR [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] [cm 3 /min] [ ] [mm] Stainess stee [Cr-Ni/1.4301]
28 Cyindrica end mis NB-RS SupraCarb rofied, norma version with short neck High-performance penetration edge with centra air/cooing channe HSSB Favora X-Generation HM MG d 2 d 1 d Roughing Finishing < Stainess tanium GG(G) Too Stee ø Code Exampe: Order-N. d1 e8 d2 h6 Coating Artice-N. ø-code d r z OLYCHROM
29 Appication Materia d1 z v c f z a p a e n v f [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] a p a e Stee N/mm Stee N/mm Hardened too stee Hardened too stee Materia d1 z v c f z a p a e n v f [mm] [m/min] [mm] [mm] [mm] [min -1 ] [mm/min] Wrought auminium Si < 6% Cast iron (amear / spheroida tanium aoys >300 HB [6A4V] Stainess stee [Cr-Ni/1.4301]
30 Cyindrica end mis Muticut XF Finishing, ong version X-Generation HSSX Favora HM 65 XA 8 new! d 2 d Roughing Finishing < > 60 Stainess tanium GG(G) Too Stee Auminium Exampe: Order-N. Coating Artice-N. ø-code ø d1 d2 Code e8 h z OLYCHROM
31 Legend to the product page X-Generation X erformance rating roducts that have a high eve of speciaisation for appications that go beyond (extra!) genera appications and performance demands. B roducts that have a wide appication area within the scope of genera appications and high to very high performance demands. Favora F roducts that have an exceedingy wide appication area, average performance demands and a favourabe price-performance ratio. HSS roducts made from heavy-duty, high-speed stee for basic appications and/or performance demands imited by the machinery. Fraisa marks a exceptiona innovations with the signature KS. This is in memory of the egendary Head of roduction and Deveopment, Mr Konrad Schmid, who defined the Fraisa brand from 1969 unti erformance Roughing Roughing HC Roughing HDC Finishing This index describes the performance of the too in comparison to other products in the respective chapter. The more boxes that are fied, the better it is suited for each operation. 30
32 Legend to the product page Too technoogies Miing too with a variabe heix ange Minimisation of osciation and vibrations Increase in materia remova rates and too ife High-performance penetration edge Easy-cutting high-performance penetration edge for high penetration anges Higher performance, too ife and process reiabiity for penetration High functionaity with cutting data from TooExpert HeixRamp Miing too with scaed sot Extension of swarf space Optimised chip remova Highest possibe axia and radia infeeds Miing too with a partiay poished bade Reinforcement of the exposed cutting corner Absorption of high cutting forces Miing too with a specia protective chamfer Reinforcement of the main cutting edge against chipping High tooth feed rates are possibe in the case of smooth-edged toos High axia and radia infeeds are possibe in the case of profied toos Miing too with specia edge conditionin Conditioning of the main cutting edge for increased stabiity Increase the mechanica and therma oad on the cutting edge Genera increase in the too ife Smooth transitions The shaft-neck-cutting edge transitions are fitted with smooth gradients and radii Improved too rigidity and therefore ess radia defection Minima step formation with severa infeed depths Higher mechanica oad and therefore improved performance Miing too with increased core diameter Improved too rigidity and ess too defection Higher performance in the area of the infeeds ap, ae and of the feed rate fz Better component accuracy through ess too defection Miing too with chip breaker Shorter chip engths at high axia infeed rates, improving chip remova from both the component and the machine Improved automation and process reiabiity High muti-functionaity of the smooth-cutting too is retained Miing too with shank of h5 toerance High concentric and eccentric precision Optima for modern precision chucks 31
33 Legend to the product page Cutting too substrate materia HM MG10 Fine grain carbide. Hardness 1600 HV. Co content 10%. HM XA Fine grain carbide. Hardness 1950 HV. Co content 8%. Characterised by a particuary high eve of abrasion resistance. Form of the corner of the cutting edges The corner between the front side bade and the circumference bade has a protective chamfer of 45. The size of the protective chamfer is stated for each diameter in the data tabe on the cataogue page. The too is furnished with a corner radius. For every diameter the size of the radius is isted in the corresponding data tabe of the cataogue. Appication suitabiity A bue background means that the too is particuary suitabe for this materia. A ight bue background means that the too has good to adequate suitabiity for this materia. Chapter: Stee, stainess stee, titanium and nicke < > 60 Stainess tanium Additiona materia which can be machined is stated in the additiona fied 32
34 Legend to the product page Shape of the shank / shank versions Fu carbide toos with a cyindrica shank: shank version in accordance with DIN 6535 HA Fu carbide toos with a cyindrica shank and a side camping surface. Shank version in accordance with DIN 6535 HB Shank materia is made of high-quaity recyced carbide (HM) Heix ange and rake ange 45 5 Heix and rake anges are particuary important characteristics of miing toos. Due to this fact, heix ange and rake ange are specified for each too. The exact vaues can vary with the too diameter. Crash ange α Toos with a smaer cutting diameter than the shank diameter need specific attention during machining. A crash can surey be avoided when the imiting side surfaces are soped with at east a minimum ange, the crash ange, against the vertica. The ange of coision is stated for each diameter in the data tabe on the cataogue page. Abbreviations d1 d2 d r z Diameter of the cutting edge [mm] Shank diameter or bore diameter [mm] Neck diameter or externa diameter (face miing cutter) [mm] Tota ength of the too [mm] Length of cutting edge [mm] Distance from the front of the too to the end of the neck [mm] Size of the protective chamfer between the face end bade and the circumference bade [mm] Corner radius [mm] Coision ange «Apha» [ - DEG] Number of cutting edges 33
![Conversion tabe Z to A with corresponding bore diameter enetration ange Z [ ] 20 18 17.](/docs-images/76/73354406/images/35-1.jpg "5 16 15 13 12 10 9 8 7 Bore diameter DA enetration ange A [ ] DA = d1 x 1.3 [mm] 4.8 4.3 4.2 3.8 3.5 3.")
![0 2.8 2.3 2.1 1.9 1.6 DA = d1 x 1.5 [mm] 6.9 6.2 6.0 5.5 5.1 4.4 4.1 3.4 3.0 2.7 2.3 DA = d1 x 1.7 [mm] 8.](/docs-images/76/73354406/images/35-2.jpg "5 7.6 7.4 6.7 6.3 5.4 5.0 4.2 3.7 3.3 2.9 DA = d1 x 1.9 [mm] 9.8 8.7 8.5 7.7 7.2 6.2 5.7 4.8 4.3 3.8 3.")
35 Information for cutting data The penetration ange (Heix) for NVDS-NVS-miing toos Z = 20 A = 9.8 Z = 20 A = 4.8 DA = d1 x 1.9 DA = d1 x 1.3 rogram the penetration ange Z or A correcty! Conversion tabe Z to A with corresponding bore diameter enetration ange Z [ ] Bore diameter DA enetration ange A [ ] DA = d1 x 1.3 [mm] DA = d1 x 1.5 [mm] DA = d1 x 1.7 [mm] DA = d1 x 1.9 [mm] FRAISA recommendation Use TooExpert HeixRamp 34
36 Information for cutting data The FRAISA cutting data software for reiabe too use TooExpert, the cutting data software is continuousy expanded with new products and areas of appication. The materia database is so comprehensive that hardy any materias possessing suitabe appication parameters are missing. The software is easy to comprehend, easy to operate and can be used without the need for training. The new onine cutting data cacuator TooExpert HDC High Dynamic Cutting ut the productivity-increasing HDC high-performance roughing strategy (trochoida miing) into practice. The HDC miing (High Dynamic Cutting) is a high-performance rough machining strategy, which is characterised by constant cutting conditions. Consequenty, the meta remova rate and the process reiabiity can be significanty increased. And at the same time the too service ife is increased! CAM systems make the impementation of this strategy possibe. However, the corresponding cutting data was not avaiabe up to now. This gap has been fied by the new TooExpert HDC from FRAISA! Use the onine cutting data cacuator TooExpert HDC without having to downoad any software! The new onine cutting data cacuator TooExpert HeixRamp With the new high-performance penetration edge, the NX-NVDS and NB-NVDS achieve a eve of performance that faciitates peak productivity and process reiabiity in 7 dimensions! This FRAISA innovation gives NVDS toos a ground-breaking performance range! The deveopment of the new penetration edge aows FRAISA to introduce the term high-performance penetration. The new highperformance penetration edge cuts easiy and cears the chips without disrupting the process. The cutting data software TooExpert HeixRamp was deveoped for the new high-performance toos. The software can convenienty be started using the FRAISA website. With just a few cicks, you can define the materia, too and penetration strategy, and receive the parameters to be programmed for your machine contro or CAM system. Use the onine cutting data cacuator TooExpert HeixRamp without having to downoad any software! 35
37 Cacuation formuas for cutting data Formuas d1 z a p a e v c f z n v f f Q Diameter of the cutting edge [mm] Number of cutting edges Axia infeed depth [mm] Radia infeed depth [mm] Cutting speed [m/min] Feed per tooth and revoution [mm] Spinde speed [min -1 ] Feed rate [mm/min] Feed per rotation [mm] Materia remova rate [cm 3 /min] Spinde speed Cutting speed Feed rate Feed per tooth Feed per rotation Materia remova rate 36
38 Hardness conversion (R m fi HV10 fi HB fi ) R m [N/mm 2 ] HV 10 HB R m [N/mm 2 ] HV 10 HB
39 Distribution network Saes and service ocations Fraisa SA Gurzeenstrasse Beach Fon: +41 (0) Fax: +41 (0) mai.ch@fraisa.com Fraisa GmbH Hanns-Martin-Scheyer-Str. 15b D Wiich Fon: Fax: info@fraisa.de Fraisa Sar. 7, Rue de Lombardie F Décines Fon: Fax: fraisa@fraisa.fr Fraisa Itaia s.r.. Via Grosio 10/8 I Miano Fon: Fax: mai.it@fraisa.com Fraisa Hungária Kft. Vásárheyi á u. 3 H-3950 Sárospatak Fon: Fax: mai.hu@fraisa.com Fraisa USA Inc th St SW USA-New Brighton MN Fon: Fax: info@fraisausa.com FRAISA SA China Rep Office CBC Buiding, 49A Wuyi Road CN Shanghai Fon: Fax: infochina@fraisa.com Och GmbH Fischbacher Hauptstrasse 156 D Nürnberg Fon: Fax: info@och.de () Associated companies. To find your contact refer to. 38
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42 FRAISA SA I passion for precision
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