PRODUCT CATALOG /613 HIGH PERFORMANCE MICRO DRILLS PILOT DRILLS & STEP DRILLS INTERNAL COOLANT DRILLS SINGLE FLUTE END MILL
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1 5 x x HIGH PERFORMANCE MICRO DRILLS PILOT DRILLS & STEP DRILLS 612/613 INTERNAL COOLANT DRILLS SINGLE FLUTE END MILL 638 MICRO END MILLS PRODUCT CATALOG GERMAN SWISS MACHINES Fax: +91 (240) TECHNOLOGY INDIAN INGENUITY
2 Chikathana, Aurangabad India Shendra, Aurangabad India Germany 1980 Production of PCB Dri commenced with 5000 q. feet & 15 peope 1989 Intaed firt CNC Grinder 1996 Converted fuy to meta cutting too.
3 DAGGER MASTER TOOL INDUSTRIES LTD., INDIA & ZECHA HARTMETALL WERKZEUGFABRIKATION GMBH, GERMANY, Two peciaized companie at the forefront of MICRO CUTTING TOOL TECHNOLOGY have coaborated to uppy the word with high quaity cutting too through a weconnected production and ae network. Three expert with a 100 year combined heritage of exceence in micro too production have grouped together with the knowhow of virtuay 70 year competence in micro- too production. With neary 200 aociate, and the atet generation CNC grinding machine, THE BEST AND HIGHEST LEVELS OF QUALITY & CONSISTENCY IN MANUFACTURING MICRO TOOLS IS GAURANTEED. Königbach-Stein in South Germany i the bae of Zecha Hartmeta with 110 aociate peciaize in MICRO MILLING N/mm whie Dagger Mater ha 85 aociate and it two 2 N/mm production faciitie in Aurangabad, peciaize 2 in MICRO DRILLING. Sae Office in Aurangabad, Bombay, Pune and Bangaore and wordwide ditribution network upport our cutomer with a fu range of micro machining oution. Our HIGH PRECISION & HIGH PERFORMANCE CARBIDE DRILLING & MILLING TOOLS enure quaity and productivity in variou ector, uch a the watch & jeweery indutry, automotive & fue injection, avionic and aeropace technoogie; medica device and traumatoogy, eectronic & optic, writing intrument and many other. We are committed to provide you with proven and innovative cutting too oution and optimize your procee to etabih ong term partnerhip baed on quaity you can trut to run your production procee with aboute confidence Entered Joint Venture with German partner Zecha Hartmeta Reiner Kirchner Stefan Zecha Vidhu Nevatia Started trading of Machine too acceorie from Hi End Swi and German Brand Introduced The new Brand with 34 year experience 2002 Intaed firt 6-axi Grinder 2008 Competed expanion to 20,000 q. ft and 70 peope Started econd production unit in Shendra, Aurangabad
4 OVERVIEW PRODUCT RANGE SERIES DESCRIPTION Ø RANGE SHANK Ø mm Page No. 612 TURBOPILOT DRILL TURBOPILOT DRILL MICRO SPOT DRILL NC SPOT DRILL NC SPOT DRILL GG GGG Copper Bra Titanium Patic UNIDRILL ECODRILL-SHORT xxx ECODRILL-LONG EAZYDRILL xxx K EAZYDRILL-SHORT 635.xxx X EAZYCOOL DRILL TURBODRILL-SHORT xxx TURBODRILL-LONG xxx xxx xD TURBOCOOL DRILL & xD TURBOCOOL DRILL 635.xxx & xxx xD TURBOCOOL DRILL xxx xxx xD WINDRILL- MICRO xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xD WINDRILL- MICRO 636.xxx xxx xD WINDRILL- TURBO xxx xxx xD WINDRILL- TURBO EVODRILL 637.xxx DURA DRILL FLAT DRILL xxx HALF MOON DRILL BACK CHAMFER DRILL BALL NOSE MICRO ENDMILL & SINGLE FLUTE ENDMILL & HSS MICRO DRILL One DIN tep dri 1899A STEP AND FORM TOOLS CUTTING PARAMETERS
5 mber of teeth Z=1 Symbo Library SYMBOL LIBRARYSymbo Library Z=3 cutting materia tting direction cutting materia oid carbide oid carbide DM-10 grade:dm-10 grade: oid carbide right hand LH heft grade: hand DM-10 oid carbide grade:dm-10 oid carbide grade: DM-44 DM-44 DM-44 oid carbide grade:dm-44 oid carbide grade:dm-44 oid carbide grade:dm-44 HSS-Co HSS-Co High peed tee Cobat High peed tee Cobat HSS-PM HSS-PM HSS-PM High peed tee Powder metaurgy High peed tee Powder metaurgy High peed tee Powder metaurgy heix ange number of teeth Z=1 Z=3 Z=3 number of teeth24 HELIX 25 HELIX 30 Z=1 Z=3 HELIX 35 HELIX 35 >>12 DEGRESSIVE HELIX cutting direction cutting direction cutting direction utting ength heix ange heix ange heix ange cutting ength cutting ength 2 x right hand LH heft hand right hand LH heft hand right hand LH heft hand 2 X diameter 3 X diameter 4 X diameter 5 X diameter 6 X diameter N/mm3 2 x 4 x 5 x 6 x 24 HELIX 25 HELIX 30 HELIX 35 HELIX 24 HELIX 25 HELIX 30 HELIX 35 HELIX 24 HELIX 25 HELIX 30 HELIX 35 HELIX 7 X diameter 10 X diameter 12 X diameter 35 >>12 7 x 10 x 12 x 2 X diameter 3 X diameter 4 X diameter 5 X diameter 6 X diameter 2 x 3 x 4 x 5 x 6 x 2 X diameter 3 X diameter 4 X diameter 5 X diameter 6 X diameter 2 x 3 x 4 x 5 x 6 x 35 >>12 DEGRESSIVE HELIX DEGRESSIVE HELIX 35 >>12 DEGRESSIVE HELIX point ange cutting ength 2 X diameter 3 X diameter 4 X diameter 5 X diameter 6 X diameter 2 x 3 x 4 x 5 x 6 x 7 X diameter 10 X diameter 12 X diameter 7 x 10 x 12 x 90 7 X diameter X diameter X diameter x 10 x 12 x point ange point type point ange 2-facet facet 120 X-pit point 130 S-pit point 140 X Conica with Form-A pit point point type 2-facet 4-facet X-pit point S-pit point point type 2-facet 4-facet X X-pit point S-pit point X-pit point with 0.1 Center X k-and Conica with Form-A pit point Conica with Form-A pit point 0.1 Center 0.1 Center 0.1 Center 0.1 Center X-pit with k-and X-pit with k-and X-pit point with k-and X-pit point with k-and 0.1 Center X-pit with k-and hank cyindrica hank hrink fit hank cyindrica hank hrink fit hank cyindrica hank hrink fit DIN 6535 HB DIN 6535 DIN 6535 HB HB inge fute hank with wedon fat hank with wedon fat hank with wedon fat cooant cooant cooant Interna cooantinterna cooant Interna cooant externa cooant externa cooant externa cooant feature feature feature HSC high peed high peed HSC cutting cutting high peed HSC cutting poihed poihed apped cutting cutting edge apped cutting edge ide miing ide miing ide miing punge miing punge miing punge miing 1
6 612 TURBOPILOT DRILL x 90 d2 d 612/ DM order no d2 2 d order no d2 2 d 25 HELIX S 2 x 140 HSC EDGE PREPARATION INCLUDED
7 613 TURBOPILOT DRILL 2 x d2 d 612/ order no d2 2 d DM HELIX S 2 x 140 HSC EDGE PREPARATION INCLUDED 3
8 x right hand LH heft hand 614 MICRO SPOT DRILL 24 HELIX 25 HELIX 30 HELIX 35 HELIX 35 >>12 DEGRASSIVE HELIX 90 2 x D 2 X diameter 3 x D 4 x D 7 X diameter 10 X diameter 12 X diameter 7 x D 10 x D 12 x D 3 X diameter 4 X diameter 5 X diameter 6 X diameter x D 6 x D order no 1 2-facet 4-facet X-pit point S-pit point X Conica with Form-A pit point Center X-pit point with k-and CENTRE Center X-pit with k-and cyindrica hank hrink fit DIN 6535 HB hank with wedon fat Interna cooant externa cooant HSC high peed cutting poihed apped cutting edge ide miing punge miing 4 EDGE PREPARATION ON REQUEST
9 615/616 NC SPOT DRILL (DRILL-COUNTERSINK-CHAMFER) α 1 x x order no d HELIX order no d 1 612/ * * * * * EDGE PREPARATION ON REQUEST * NO STOCK- ON SHORT DELIVERY 5
10 629 UNIDRILL 6 x 2 order no d order no d 30 HELIX 6 x 120 < Ø0.40 Ø EDGE PREPARATION ON REQUEST
11 629 UNIDRILL 6 x 2 order no d order no d HELIX 6 x 120 < Ø0.40 Ø0.40 EDGE PREPARATION ON REQUEST 7
12 629 UNIDRILL 6 x 2 order no d order no d 30 HELIX 6 x 120 < Ø0.40 Ø EDGE PREPARATION ON REQUEST
13 630 ECODRILL SHORT 2 x 1 order no d order no d HELIX 2 x 118 < Ø0.40 Ø0.40 EDGE PREPARATION ON REQUEST 9
14 630 ECODRILL SHORT 2 x 1 order no d order no d 24 HELIX 2 x 118 < Ø0.40 Ø * DIAMETER TOLERANCE IS BEFORE COATING EDGE PREPARATION ON REQUEST
15 630 ECODRILL SHORT 2 x 1 order no d order no d EDGE PREPARATION ON REQUEST 24 HELIX 2 x 118 < Ø0.40 Ø
16 631 ECODRILL LONG 5 x 1 order no d order no d 24 HELIX 5 x 118 < Ø0.40 Ø DIAMETER TOLERANCE IS BEFORE COATING EDGE PREPARATION ON REQUEST
17 631 ECODRILL LONG 5 x 1 order no d order no d HELIX 5 x 118 < Ø0.40 Ø0.40 EDGE PREPARATION ON REQUEST 13
18 631 ECODRILL LONG 5 x 1 order no d order no d 24 HELIX 5 x 118 < Ø0.40 Ø EDGE PREPARATION ON REQUEST
19 632 EAZYDRILL 5 x x 1 4 Order no d order no d EDGE PREPARATION ON REQUEST 35 HELIX X 5 x
20 632 EAZYDRILL 5 x x 1 4 Order no d Order no d 35 HELIX X 5 x EDGE PREPARATION ON REQUEST
21 632 EAZYDRILL 5 x x 1 4 Order no d Order no d HELIX X 5 x 130 EDGE PREPARATION ON REQUEST 17
22 632K EAZYDRILL SHORT 3 x x order no d 35 HELIX X 3 x K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K EDGE PREPARATION ON REQUEST
23 632X x EAZYCOOL DRILL 3 x 633 x order no d 632X X * X * X * X X * X * X * X * X * X X * X X * X / X * X X * X X * X X * X * X * X * X * X * X * X * X * X X * X * X * X * order no d 632X * X * X * X * X * X X * X * X * X * X * X * X * X * X * X X * X * X * X * X * X * X * X * X * X <Ø1.00 & >Ø4.00 ON REQUEST UPTO 30x ON REQUEST INTERNAL COOLANT STEP DRILLS ON REQUEST DM-44 ~30 HELIX 34 x XS HSC EDGE PREPARATION INCLUDED * NO STOCK- ON SHORT DELIVERY 63 19
24 633 TURBODRILL SHORT 4 x HELIX S 4 x 140 HSC order no d * * * * * * order no d * * * * * EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY Ø 1.45-Ø 3.00 OVER ALL LENGTH CHANGED FROM 38mm TO 45mm. SOME STOCK MAY BE DELIVED WITH 38mm OAL
25 633 TURBODRILL SHORT 4 x order no d * * * * * * * * order no d * * * * * * HELIX S 4 x 140 HSC Ø 1.45-Ø 3.00 OVER ALL LENGTH CHANGED FROM 38mm TO 45mm. SOME STOCK MAY BE DELIVED WITH 38mm OAL EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY 21
26 634 TURBODRILL LONG 7 x order no d order no d 30 HELIX S 7 x 140 HSC * * * * * * * * * * * * * * * EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY OVER ALL LENGTH CHANGED FROM 50mm TO 53mm FOR ALL SIZES. SOME STOCK MAY BE DELIVED WITH 50mm OAL.
27 634 TURBODRILL LONG 7 x order no d * * * * * * * * * * * * * * order no d * * * * HELIX S 7 x 140 HSC OVER ALL LENGTH CHANGED FROM 50mm TO 53mm FOR ALL SIZES. SOME STOCK MAY BE DELIVED WITH 50mm OAL. EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY 23
28 x 635 TURBOCOOL DRILL 3 x < Ø 2.40 TURBO CHAMBER DM order no d order no d ~30 HELIX S 3 x 140 TURBO < Ø2.40 HSC * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * <Ø1.00 & >Ø4.00 ON REQUEST UPTO 30x ON REQUEST INTERNAL COOLANT STEP DRILLS ON REQUEST 24 EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY
29 635 x TURBOCOOL DRILL 5 x < Ø 2.40 TURBO CHAMBER order no d * * * * * * order no d <Ø1.00 & >Ø4.00 ON REQUEST UPTO 30x ON REQUEST INTERNAL COOLANT STEP DRILLS ON REQUEST DM-44 ~30 HELIX S 5 x 140 TURBO < Ø2.40 HSC EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY 25
30 x 635 TURBOCOOL DRILL 12 x < Ø 2.40 TURBO CHAMBER DM order no d order no d ~30 HELIX S 12 x 140 TURBO < Ø2.40 HSC * * * * * <Ø1.00 & >Ø4.00 ON REQUEST UPTO 30x ON REQUEST INTERNAL COOLANT STEP DRILLS ON REQUEST 26 EDGE PREPARATION INCLUDED * NO STOCK-ON SHORT DELIVERY
31 636 WINDRILL-MICRO 6 x (QUICKCHIP FLUTE DESIGN) x order no d order no d >>12 DEGRASSIVE HELIX X 6 x 120 EDGE PREPARATION ON REQUEST 27
32 636 WINDRILL-MICRO 10 x (QUICKCHIP FLUTE DESIGN) x X 35 >>12 DEGRASSIVE HELIX 10 x order no d order no d DIAMETER TOLERANCE IS BEFORE COATING EDGE PREPARATION ON REQUEST COATING ON REQUEST LASER MARKING ON REQUEST SPECIAL DIAMETERS & LENGTHS ON REQUEST
33 637 WINDRILL TURBO 6 x (QUICKCHIP FLUTE DESIGN) order no d (m7 Coated) >>12 DEGRASSIVE HELIX S 6 x 140 HSC, AFTER COATING DIAMETER TOLERANCE IS m7 EDGE PREPARATION ON REQUEST 29
34 637 WINDRILL TURBO 10 x (QUICKCHIP FLUTE DESIGN) order no d (m7 Coated) 35 >>12 DEGRASSIVE HELIX S 10 x HSC 30, AFTER COATING DIAMETER TOLERANCE IS m7 EDGE PREPARATION ON REQUEST
35 638 EVODRILL 4 x order no d order no d (m7 Coated) (m7 Coated) HELIX 4 x 130 X-pit with k-and, AFTER COATING DIAMETER TOLERANCE IS m7 EDGE PREPARATION ON REQUEST 31
36 639 DURA DRILL 6 x 1 35 HELIX 6 x 120 order no d * * * * * * * * * * * * * * * * EDGE PREPARATION ON REQUEST * NO STOCK- ON SHORT DELIVERY
37 660/665 FLAT/HALF MOON DRILL α 1 α 1 order no d 1 d DM-10 LH order no d 1 d α EDGE PREPARATION ON REQUEST 33
38 d2 BACK CHAMFER DRILL 3 x 60 0 CHAMFER O P T I O N A L order no. 2 1 d2 4 d BC BC * BC * BC * BC * BC BC * BC * BC * BC * BC BC * BC * 裏面取りドリル带后倒角复合钻头 BC * BC * BC BC * BC * BC * GG(G) / ghia Ft / cat iron BC * BC TiALN 3xD h5 d2 h6 d h5 d2 h6 d ,50 3,00 0,34 50,00 1,50 3,00 1,80 4,00 1,21 60,00 5,40 10,80 0,60 3,00 0,40 50,00 1,80 3,60 1,90 4,00 1,27 60,00 5,70 11,40 0,70 3,00 0,47 50,00 2,10 4,20 2,00 4,00 1,34 60,00 6,00 12,00 0,80 3,00 0,54 50,00 2,40 4,80 2,10 6,00 1,41 70,00 6,30 12,60 0,90 3,00 0,60 50,00 2,70 5,40 2,20 6,00 1,47 70,00 6,60 13,20 1,00 3,00 0,67 50,00 3,00 6,00 2,30 6,00 1,54 70,00 6,90 13,80 1,10 3,00 0,74 50,00 3,30 6,60 2,40 6,00 1,61 70,00 7,20 14,40 1,20 3,00 0,80 50,00 3,60 7,20 2,50 6,00 1,68 70,00 7,50 15,00 1,30 3,00 0,87 50,00 3,90 7,80 2,60 6,00 1,74 70,00 7,80 15,60 1,40 3,00 0,94 50,00 4,20 8,40 2,70 6,00 1,81 70,00 8,10 16,20 1,50 3,00 1,01 50,00 4,50 9,00 2,80 6,00 1,88 70,00 8,40 16,80 1,60 4,00 1,07 60,00 4,80 9,60 2,90 6,00 1,94 70,00 8,70 17,40 1,70 4,00 1,14 60,00 5,10 10,20 3,00 6,00 2,01 70,00 9,00 18,00 BC * BC * BC * BC * BC HELIX X 3 x D EDGE PREPARATION ON REQUEST * NO STOCK- ON SHORT DELIVERY
39 BALL NOSE MICRO ENDMILL 2 x 1 4 DM HELIX 2 x Order No. BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN BN d Order No d BN BN BN BN BN BN BN
40 SINGLE FLUTE ENDMILL FOR ALUMINIUM (MIRROR POLISHED FLUTES) 1 DM-44 Order No. 1 d Z=1 30 HELIX
41 HSS MICRO DRILL DIN 1899 A 1 1 d From To HSS-PM LH HELIX 5 x D 118 < Ø0.40 Ø0.40. MADE AGAINST ORDER ONLY. SPECIAL EXECUTIONS ALSO MANUFACTURED TO DRAWING EDGE PREPARATION ON REQUEST 37
42 38
43 STEP DRILLS AND FORM TOOL (WITH AND WITHOUT COOLANT HOLE) (with and without cooant hoe) Made to cutomer requet/drawing MADE TO CUSTOMER REQUEST/DRAWING One tep dri Step Dri and form too 90 d2 2 1 Two tep dri d2 α d3 β Three tep dri R d2 d2 d3 d Form dri with radiu and ange α R β β R α 2 1 EDGE PREPARATION ON REQUEST 39
44 CUTTING PARAMETERS Serie 612/ /616 Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) Auminium cat iron < 8% Auminium cat iron > 8% < N/mm N/mm Au GG Au > GG GGG Copper Bra Titanium Patic GGG Copper Bra Titanium Patic Serie 632K 632X 633 Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) Auminium cat iron < 8% Auminium cat iron > 8% < N/mm N/mm GG GGG Copper Bra Titanium Patic Serie 636 XXX XXX XXX 08 Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) Auminium cat iron < 8% Auminium cat iron > 8% < N/mm N/mm GG GGG Copper Bra Titanium Patic
45 Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) ( Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) Au Au > GG GGG Copper 50-65Bra Titanium Patic N/mm N/mm XXX XXX XXX 12 Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) XXX Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) Vc (m/min) Feed (mm/rev) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.) (Min.-Max.)
46 Bet Swi Grinding Technoogy Automotive Medica Aeropace 42
47 Watch Part Preciion Component Ba Pen Tip Quaity Without Compromie 43
48 NOTES
49 INTERNATIONAL PRESENCE MANUFACTURING FACILITY REPRESENTATIVE PRESENCE
50 MANUFACTURED AND SOLD BY: N/mm Head Office 2 DAGGER MASTER TOOL INDUSTRIES LTD. 11, Turf Etate Shakti Mi Lane, Mahaaxmi (W) Mumbai (INDIA) Te. : + 91(22) Fax : + 91(22) info@daggermater.com Factory (Unit-I) DAGGER MASTER TOOL INDUSTRIES LTD. F-2/2, M.I.D.C., Indutria Area, Chikathana Aurangabad (INDIA) Te. : + 91 (240) & Fax : + 91 (240) Factory (Unit-II) DAGGER MASTER TOOL INDUSTRIES LTD. A-26, MIDC Shendra Five Star Indutria Area Shendra, Aurangabad (INDIA) Te. : + 91 (240) Fax : + 91 (240) Engineering Office DAGGER MASTER TOOL INDUSTRIES LTD. #53, B Wing, Fourth Foor, KK Market Pune-Satara Road, Dhanakwadi Pune (INDIA) Te. : + 91(20) E-mai : info@daggermater.com Joint Venture Partner ZECHA Hartmeta- Werkzeugfabrikation GmbH Benztr. 2, D Königbach-Stein, Germany Authoried Deaer : INDO - GERMAN COOPERATION FOR MICRO PRECISION Printwe Internationa Pvt. Ltd. /Oct. 2014
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