Tungsten Carbide Rotary Burrs.

Transcription

1 Tungsten Carbide Rotary Burrs

2 Introduction Procut is an internationally renowned brand of high quality carbide burrs, and forms a key part of ATA Group, a privately owned organisation with over 50 years experience in the supply of metal working solutions to all major industrial sectors. We are committed to providing our customers with high performance products that maximise productivity and reduce costs. Our headquarters and global production centre based in Cavan, Ireland, is accredited to ISO9001:2008 and equipped with the latest CNC technology delivering product of unrivalled quality and consistency. Contents Cuts & Speed Guide 4 5 Standard Burr Range 6 19 A Shape 6 B Shape 7 C Shape 8 D Shape 9 E Shape 10 F Shape 11

3 G Shape 12 H Shape 13 J Shape 14 K Shape 15 L Shape 16 M Shape 17 N Shape 18 RIM Shape 19 Miniature Range Micro Range 23 Long Shank Range Coated Range Router Range 30 Power Cut Range Burr Sets 34 Recommendations For Use

4 Cut Selection Guide Standard Cut s Cut 6 Double cut for general purpose use. Improves control and reduces chips Cut 2 Standard cut for general applications Cut 3 Fast Mill cut for rapid stock removal of softer nonferrous materials including plastics Special Cut s Cut 1 Coarse cut for metal removal and finishing applications on nonferrous metal alloys Cut 4 Fine cut for improved finish on all ferrous metals Cut 5 Foundry cut for maximum stock removal, rough edges and foundry applications Cut 8 Diamond cut for hardest materials and best finishes Cut 9 Chipbreaker cut for fast stock removal. Improves control and surface finish Cut 10 Fast Mill cut with chipbreaker for rapid stock removal Cut Selection Guide Standard Cut s Special Cut s Material Cut 6 Cut 2 Cut 3 Cut 1 Cut 4 Cut 5 Cut 8 Cut 9 Cut 10 Aluminium, Plastic Brass, Copper, Cast Iron, Bronze Unhardened Steel Hardened Steels, Stainless Steels, Nimonic Alloys, Titanium Recommended Highly Recommended

5 Speed Guide Recommended Operating Speeds All Speeds in the table below quoted x 1,000 rpm Aluminium, Plastic Brass, Copper Cast Iron, Bronze Unhardened Steel Hardened Steel, Stainless Steel, Nimonic Alloys Burr Head Diameter Maximum Operating Speeds Speed Range Recomm. Start Point Speed Range Recomm. Start Point Speed Range Recomm. Start Point Speed Range Recomm. Start Point (1/8 ) (1/4 ) mm (3/8 ) mm (1/2 ) (5/8 ) mm (3/4 ) mm (1 ) Recommended Speeds are based on standard length of 45mm / (13/4") max overhang of 10mm (3/8") Maximum recommended operating speeds for extended length s is 15,000rpm 5

6 procut part of the ATA group Cylinder without Endcut Shape: A, ZYA, SA l1 l2 d2 Dimensions All in mm A A A A A A A A A A A A A A A A Dimensions All in mm A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Dimensions All in mm 1 A A A A A A A A A A A A825253

7 Tungsten Carbide Rotary Burrs Cylinder with Endcut Shape: B, ZYAS, SB l1 l2 d2 Dimensions All in mm B B B B B B B B B B B B B B B B Dimensions All in mm B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B Dimensions All in mm 1 B B B B B B B B B B B B

8 procut part of the ATA group Ball Nosed Cylinder Shape: C, WRC, SC l1 l2 d2 Dimensions All in mm C C C C C C C C C C C C Dimensions All in mm C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C Dimensions All in mm 1 C C C C C C C C C C C820253

9 Tungsten Carbide Rotary Burrs Ball Shape: D, KUD, SD l1 l2 d2 Dimensions All in mm D D D D D D D D D D D D D D D Dimensions All in mm D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Dimensions All in mm D D D D D D D D D D D D

10 procut part of the ATA group Oval Shape: E, TRE, SE l1 l2 d2 Dimensions All in mm E E E E E E E E Dimensions All in mm E E E E E E E E E E E E E E E E E E Dimensions All in mm E E E E E E E E E820253

11 Tungsten Carbide Rotary Burrs Ball Nosed Tree Shape: F, RBF, SF l1 l2 d2 Dimensions All in mm F F F F F F F F F F F F Dimensions All in mm F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F Dimensions All in mm F F F F F F F F F F F F F F F

12 procut part of the ATA group Pointed Tree Shape: G, SPG, SG l1 l2 d2 Dimensions All in mm G G G G G G G G G G G G Dimensions All in mm G G G G G G G G G G G G G G G G G G G G G G G G G Dimensions All in mm G G G G G G G G G G G G G G815253

13 Tungsten Carbide Rotary Burrs Flame Shape: H, SH l1 l2 d2 Dimensions All in mm H H H H H H Dimensions All in mm H H H H H H H H H H H H H H H H Dimensions All in mm H H H H H H

14 procut part of the ATA group 60º Countersink Shape: J, KSJ, SJ l1 l2 d2 Dimensions All in mm J J Dimensions All in mm J J J J J J J J J J J J Dimensions All in mm J J J J J J J J825206

15 Tungsten Carbide Rotary Burrs 90º Countersink Shape: K, KSK, SK l1 l2 d2 Dimensions All in mm K K Dimensions All in mm K K K K K K K K K K K K Dimensions All in mm K K K K K K K K

16 procut part of the ATA group Ball Nose Cone Shape: L, KEL, SL l1 l2 d2 Dimensions All in mm Angle º 8 º 22 º L L L L L L L L L L Dimensions All in mm Angle L L L L L L L L L L L L L L L L L L L L L L Dimensions All in mm Angle L L L L L L L L815333

17 Tungsten Carbide Rotary Burrs Cone Shape: M, SKM, SM l1 l2 d2 Dimensions All in mm Angle º 10 º 22 º M M M M M M M M M M Dimensions All in mm Angle º 10 º 22 º 28 º 28 º 31 º M M M M M M M M M M M M M M M M M Dimensions All in mm Angle º 31 º M M M M

18 procut part of the ATA group Inverted Cone Shape: N, WKN, SN l1 l2 d2 Dimensions All in mm Angle º 10 º 12 º 12 º N N303042E* N N306062E* N N303046E* N N306066E* * Inverted Cone with Endcut Dimensions All in mm Angle º 16 º 28 º 18 º 30 º N N N N N N N N N N Dimensions All in mm Angle º 18 º 30 º N N N N N N820156

19 Tungsten Carbide Rotary Burrs Rim Shape A Rectangle R Radius RA 90º RAR 90º+Rad Profile Shapes l1 l2 d2 Dimensions All in mm Cut A A Dimensions All in mm Cut A RAR RA R RAR A RAR RA R RAR Dimensions All in mm Cut RAR RA R RAR RAR RA R RAR

20 procut part of the ATA group Miniature Range Cylinder without Endcut Shape A, ZYA, SA Dimensions All in mm A A A A A A A A A A A A A A A A Cylinder with Endcut Shape B, ZYAS, SB Dimensions All in mm B B B B B B B B B B B B B B B B Ball Nosed Cylinder Shape C, WRC, SC Dimensions All in mm C C C C C C C C C C C C Ball Shape D, KUD, SD Dimensions All in mm D D D D D D D D D D D D D D D306063

21 Tungsten Carbide Rotary Burrs Oval Shape E, TRE, SE Dimensions All in mm E E E E E E E E Ball Nosed Tree Shape F, RBF, SF Dimensions All in mm F F F F F F F F F F F F Pointed Tree Shape G, SPG, SG Dimensions All in mm G G G G G G G G G G G G Flame Shape H, SH Dimensions All in mm H H H H H H º Countersink Shape J, KSJ, SJ Dimensions All in mm J J

22 procut part of the ATA group Miniature Range 90º Countersink Shape K, KSK, SK Dimensions All in mm K K Ball Nosed Cone Shape L, KEL, SL Dimensions All in mm Angle º 8º 14º 22º L L L L L L L L L L Cone Shape M, SKM, SM Dimensions All in mm Angle º 14º 10º 22º M M M M M M M M M M Inverted Cone Shape N, WKN, SN Dimensions All in mm Angle º 12º 10º 12º N N N303042E* N306062E* N N N303046E* N306066E* * Inverted cone with endcut Rim Dimensions All in mm A

23 Tungsten Carbide Rotary Burrs Micro Range High tolerance geometry for precision applications Dimensions All in mm Cylinder without Endcut Shape A Cut 2 MICRO A MICRO A MICRO A MICRO Dimensions All in mm Ball Nosed Cylinder Shape C Cut 2 MICRO C MICRO C MICRO C MICRO Dimensions All in mm Cut 2 MICRO Ball Shape D D MICRO D MICRO D MICRO Oval Shape E Dimensions All in mm Cut 2 MICRO E MICRO Ball Nosed Tree Shape F Dimensions All in mm Cut 2 MICRO F MICRO Pointed Tree Shape G Dimensions All in mm Cut 2 MICRO G MICRO Cone Shape M Dimensions All in mm Angle º Cut 2 MICRO M MICRO 23

24 procut part of the ATA group Long Shank Range Cylinder without Endcut Shape A, ZYA, SA Dimensions All in mm A A A A A A A A A A A A A A A A * Cylinder with Endcut Shape B, ZYAS, SB Dimensions All in mm B B B B B B B B B B B B B B B B * Ball Nosed Cylinder Shape C, WRC, SC Dimensions All in mm C C C C C C C C C C C C C C C C * *Also available with

25 Tungsten Carbide Rotary Burrs Ball Shape D, KUD, SD Dimensions All in mm D D D D D D D D D D * Oval Shape E, TRE, SE Dimensions All in mm E E E E E E E E * Ball Nosed Tree Shape F, RBF, SF Dimensions All in mm F F F F F F F F F F * *Also available with 25

26 procut part of the ATA group Long Shank Range Pointed Tree Shape G, SPG, SG Dimensions All in mm G G G G G G G G * Flame Shape H, SH Dimensions All in mm H H H H H H H H * Ball Nosed Cone Shape L, KEL, SL Dimensions All in mm Angle º 8 º L L L L Angle L L L L * *Also available with

27 Tungsten Carbide Rotary Burrs Coated Range TiAlN coated for extended tool life Cylinder without Endcut Shape A, ZYA, SA Dimensions All in mm Cut 6 Cut 3 3 A TIALN Cut 6 Cut 3 1 A TIALN A TIALN A TIALN A TIALN A TIALN A TIALN Cylinder with Endcut Shape B, ZYAS, SB Dimensions All in mm Cut 6 Cut 3 3 B TIALN Cut 6 Cut 3 1 B TIALN B TIALN B TIALN B TIALN B TIALN B TIALN Ball Nosed Cylinder Shape C, WRC, SC Dimensions All in mm Cut 6 Cut 3 3 C TIALN Cut 6 Cut 3 1 C TIALN C TIALN C TIALN C TIALN C TIALN C TIALN 27

28 procut part of the ATA group Coated Range Ball Shape D, KUD, SD Dimensions All in mm Cut 6 Cut D TIALN Cut 6 Cut D TIALN D TIALN D TIALN D TIALN D TIALN D TIALN Ball Nosed Tree Shape F, RBF, SF Dimensions All in mm Cut 6 Cut 3 3 F TIALN Cut 6 Cut F TIALN F TIALN F TIALN F TIALN F TIALN Pointed Tree Shape G, SPG, SG Dimensions All in mm Cut 6 Cut 3 3 G TIALN Cut 6 Cut 3 1 G TIALN G TIALN G TIALN

29 Tungsten Carbide Rotary Burrs Coated Range Flame Shape H, SH Dimensions All in mm Cut 6 Cut H TIALN H TIALN Ball Nosed Cone Shape L, KEL, SL Dimensions All in mm Cut 6 Cut 3 3 L TIALN Cut 2 Cut L TIALN L TIALN 29

30 procut part of the ATA group Diamond Cut Router Range for fibre glass and composite materials (GFK, CFK) Dimensions All in mm Cut 8 Without Endcut P P P P P P Dimensions All in mm Cut 8 With Endcut P303138E P404168E P606198E P808258E P E P E Dimensions All in mm Two Flute Endmill Endcut Cut 8 P303138ME P404168ME P606198ME P808258ME P ME P ME Dimensions All in mm 135º Drill Point Cut 8 P303138DP P404168DP P606198DP P808258DP P DP P DP

31 Tungsten Carbide Rotary Burrs Power Cut Range for heavy duty applications (Foundries / Shipyards) Cylinder without Endcut Shape A, ZYA, SA Dimensions All in mm Cut 5 1 A A A Cut 5 A Cylinder with Endcut Shape B, ZYAS, SB Dimensions All in mm Cut 5 1 B B B Cut 5 B Ball Nosed Cylinder Shape C, WRC, SC Dimensions All in mm Cut 5 1 C C C C Cut 5 C

32 procut part of the ATA group Power Cut Range Ball Shape D, KUD, SD Dimensions All in mm Cut D D Oval Shape E, TRE, SE Dimensions All in mm Cut E E Ball Nosed Tree Shape F, RBF, SF Dimensions All in mm Cut F F F Cut F F815255

33 Tungsten Carbide Rotary Burrs Power Cut Range Pointed Tree Shape G, SPG, SG Dimensions All in mm Cut 5 G G Cut 5 G Flame Shape H, SH Dimensions All in mm Cut H Ball Nosed Cone Shape L, KEL, SL Dimensions All in mm Angle Cut L L L L Angle Cut L Cone Shape M, SKM, SM Dimensions All in mm Angle Cut º M

34 procut part of the ATA group Burr Sets Burr Set 8pc ( Shank/Cut 6) Part Number: BS2 A C C D E F F G Burr Set 5pc ( Shank/Cut 6) Part Number: BS6 B C F G L Coated Burr Set 5pc ( Shank/Cut 6) Part Number: BSCB6 B TIALN C TIALN F TIALN G TIALN L TIALN Power Cut Burr Set 5pc ( Shank/Cut 5) Part Number: BSPC5 B C F G L Burr Set 10pc ( Shank/Cut 6) Part Number: BS1A A C D E F G H L M N Micro Burr Set 10pc ( Shank/Cut 2 MICRO) Part Number: BSMICRO A MICRO A MICRO C MICRO C MICRO D MICRO D MICRO E MICRO F MICRO G MICRO M MICRO 40pc Burr Display Part Number: BS40 2 pieces of each part included B B B B C C C C F F F F G G G G L L L L Secure lockable design Dimensions: (w)165mm x (h)310mm x (l)245mm

35 Recommendations For Use It may be necessary to alter the running speeds from those shown in the speed chart in order to achieve optimum performance. Harder materials require slower running speeds. Smaller burrs require faster running speeds. Long burrs require slower speeds for safety reasons. Apply constant movement and light pressure when using the burr. Running below the optimum speed will cause chipping. Running above optimum speed will cause premature tooth wear. Allowing the burr to become too hot may cause the braze to soften, and cause the head to become detached from the. Using tools and collets which have become worn will encourage chipping. Do not sink the burr for more than one third of its periphery. Always Remember to Wear Ear Protection Face Mask Safety Glasses Protective Gloves 35

36 t f e sales@atagroup.ie w ATA Group IDA Business & Technology Park, Killygarry, Cavan, Co Cavan, Ireland