Thread Milling AM-CAT-THREADMILL(GB)-07/08. Cutters, Inserts and Holders

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1 Thread Milling AM-CAT-THREAMILL(GB)-07/08 Cutters, Inserts and Holders

2 Allied Maxcut Thread Mills FEATURES - Complete programme available of both solid carbide and indexable insert thread mills - Full form profiles - Full profiles present on all inserts and solid thread mills - Optimised cutting geometry - High technology manufacturing techniques - Versatile multi use tools BENEFITS - One stop for all requirements - Allows 100% thread depth against 65-75% for tapping - Allows threading to within one full pitch of blind tapping - Minimal horse power requirements even with coarse pitch threads - Ensures high quality product for consistent predictable production even in exotic metals - All tools can produce left or right handed threads - External and internal threads can be produced in the same toolholder with just an insert change - Unique cutter design - Allowing thread milling as small as M1.6 and each tool configured for cycle time optimisation Thread Milling Cutters, Inserts and Holders

3 Contents Solid Carbide Threadmill ISO 60 Metric Internal Helical Flute, Metric Internal Fine Pitch Helical Flute & Metric External Fine Pitch Helical Flute Page 2 ISO 60 Metric Internal Straight Flute, Metric Internal Fine Pitch Straight Flute & Metric External Fine Pitch Straight Flute Page 3 UN 60 Internal Helical Flute, Internal Fine Pitch Helical Flute & External Fine Pitch Helical Flute Page 4 UN 60 Internal Straight Flute, Internal Fine Pitch Straight Flute & External Fine Pitch Straight Flute Page 5 BSW & BSP 55 Internal/External Straight Flute, BSPT 55 Taper Straight Flute & UNJ/UNJF 60 Internal Straight Flute Page 6 NPT 60 Taper Thread Straight Flute, NPTF 60 Taper Thread Straight Flute & PG 80º Taper Thread Straight Flute Page 7 T2 ISO 60 Metric Internal Straight Flute, Metric Fine Pitch Internal Straight Flute & T2 UN 60 Internal Straight Flute Page 8 T3 ISO 60 Metric Internal Straight Flute, Metric Fine Pitch Internal Straight Flute & T3 UN 60 Internal Straight Flute Page 9 ISO & UN 60 Internal Shell Mill Straight Flute Page 10 able Inserts for Thread Milling ISO 60 Metric External Page 11 ISO 60 Metric Internal Page 12 UN 60 External Page 13 UN 60 Internal Page 14 BSP & BSW 55, BSPT 55 Taper, NPT 60 Taper & NPTF 60 Taper Page 15 NPSM 60 Internal, NPSM 60 External & NPSF 60 Page 16 Thread Milling Holders Holders Page 17 Thread Milling Holder Accessories Page 18 Technical Application Guide Speeds and Feeds for Solid Carbide Straight Flute Thread Mills Page 19 Imperial Thread iameters & Calculations for Minor Thread iameter Page 20 AccuThread Application Request Form Page 21

4 Solid Carbide 1/2 Pitch Pitch 1 ISO 60º Metric Internal Helical Flute Standard Reference Z NF 1 H. prof Stock M1.6 AMHE03010-N-0.35ISO M2 AMHE03013-N-0.40ISO M2.5 AMHE03015-N-0.45ISO M3 AMHE03021-N-0.50ISO M4 AMHE03026-N-0.70ISO M4.5 AMHE04030-N-0.75ISO M5 AMHE04036-N-0.80ISO M6 AMHE06040-N-1.00ISO M8 AMHE06050-N-1.25ISO M10 AMHE06059-N-1.50ISO M12 AMHE08079-N-1.75ISO M16 AMHE10099-N-2.00ISO M20 AMHE12119-N-2.50ISO M24 AMHE16159-N-3.00ISO M30 AMHE16159-N-3.50ISO M36 AMHE16159-N-4.00ISO M48 AMHE20199-N-5.00ISO M64 AMHE20199-N-6.00ISO ISO 60º Metric Internal Fine Pitch Helical Flute Standard Reference Z NF 1 H. prof Stock M10 AMHE06059-N-0.75ISO M12 AMHE08079-N-0.50ISO M12 AMHE08079-N-1.00ISO M16 AMHE10099-N-1.50ISO M18 AMHE12119-N-1.50ISO M20 AMHE12119-N-2.00ISO M24 AMHE16159-N-3.00ISO M36 AMHE16159-N-4.00ISO M64 AMHE20199-N-6.00ISO ISO 60º Metric External Fine Pitch Helical Flute Standard Reference Z NF 1 H. prof Stock M3 AMHE06059-E-0.50ISO M3 AMHE08079-E-0.50ISO M4.5 AMHE08079-E-0.75ISO M6 AMHE10099-E-1.00ISO M10 AMHE12119-E-1.50ISO M14 AMHE12119-E-2.00ISO M24 AMHE16159-E-3.00ISO M36 AMHE16159-E-4.00ISO M64 AMHE20199-E-6.00ISO

5 1/2 Pitch Pitch Solid Carbide 1 ISO 60º Metric Internal Straight Flute Standard Reference Z NF 1 H. prof Stock M1.6 AM03010-N-0.35ISO M2 AM03013-N-0.40ISO M2.5 AM03015-N-0.45ISO M3 AM03021-N-0.50ISO M4 AM03026-N-0.70ISO M4.5 AM04030-N-0.75ISO M5 AM04036-N-0.80ISO M6 AM06040-N-1.00ISO M8 AM06050-N-1.25ISO M10 AM06059-N-1.50ISO M12 AM08079-N-1.75ISO M16 AM10099-N-2.00ISO M20 AM12119-N-2.50ISO M24 AM16159-N-3.00ISO M30 AM16159-N-3.50ISO M36 AM16159-N-4.00ISO M48 AM20199-N-5.00ISO M64 AM20199-N-6.00ISO ISO 60º Metric Internal Fine Pitch Straight Flute Standard Reference Z NF 1 H. prof Stock M10 AM06059-N-0.50ISO M10 AM06059-N-0.75ISO M12 AM08079-N-0.50ISO M12 AM08079-N-1.00ISO M16 AM10099-N-1.50ISO M18 AM12119-N-1.50ISO M20 AM12119-N-2.00ISO M24 AM16159-N-3.00ISO M36 AM16159-N-4.00ISO M64 AM20199-N-6.00ISO ISO 60º Metric External Fine Pitch Straight Flute Standard Reference Z NF 1 H. prof Stock M3 AM06059-E-0.50ISO M3 AM08079-E-0.50ISO M4.5 AM08079-E-0.75ISO M6 AM10099-E-1.00ISO M10 AM12119-E-1.50ISO M14 AM12119-E-2.00ISO M24 AM16159-E-3.00ISO M36 AM16159-E-4.00ISO M64 AM20199-E-6.00ISO Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 3

6 Solid Carbide 1/2 Pitch Pitch 1 UN 60º Internal Helical Flute Standard Reference Z NF 1 H. prof Stock Nº2 AMHE03015-N-64 UN Nº2 AMHE03015-N-56 UN Nº3 AMHE03015-N-48 UN Nº5 AMHE03021-N-44 UN Nº4 AMHE03021-N-40 UN Nº8 AMHE04030-N-36 UN Nº8 AMHE04030-N-32 UN Nº12 AMHE04036-N-28 UN Nº12 AMHE06040-N-24 UN /4 AMHE06040-N-20 UN /16 AMHE06050-N-18 UN /8 AMHE06059-N-16 UN /16 AMHE08079-N-14 UN /2 AMHE08079-N-13 UN /16 AMHE10099-N-12 UN /8 AMHE10099-N-11 UN /4 AMHE12119-N-10 UN /8 AMHE16159-N-9 UN AMHE16159-N-8 UN /8-1 1 /4 AMHE16159-N-7 UN /8-1 1 /2 AMHE20199-N-6 UN /4 AMHE20199-N-5 UN AMHE20199-N-4.5 UN UN 60º Internal Fine Pitch Helical Flute Standard Reference Z NF 1 H. prof Stock 5 /16 AMHE06059-N-32 UN /16 AMHE08079-N-28 UN /2 AMHE10099-N-20 UN /16 AMHE10099-N-18 UN /8 AMHE12119-N-16 UN /8 AMHE12119-N-12 UN AMHE16159-N-8 UN /8 AMHE20199-N-6 UN UN 60º External Fine Pitch Helical Flute Standard Reference Z NF 1 H. prof Stock No 6 AMHE06059-E-32 UN No 12 AMHE08079-E-28 UN /4 AMHE10099-E-20 UN /16 AMHE10099-E-18 UN /8 AMHE12119-E-16 UN /16 AMHE12119-E-12 UN AMHE16159-E-8 UN /8 AMHE20199-E-6 UN Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 4

7 1/2 Pitch Pitch Solid Carbide 1 UN 60º Internal Straight Flute Standard Reference Z NF 1 H. prof Stock Nº2 AM03015-N-64UN Nº2 AM03015-N-56UN Nº3 AM03015-N-48UN Nº5 AM03021-N-44UN Nº4 AM03021-N-40UN Nº8 AM04030-N-36UN Nº8 AM04030-N-32UN Nº12 AM04036-N-28UN Nº12 AM06040-N-24UN /4 AM06040-N-20UN /16 AM06050-N-18UN /8 AM06059-N-16UN /16 AM08079-N-14UN /2 AM08079-N-13UN /16 AM10099-N-12UN /8 AM10099-N-11UN /4 AM12119-N-10UN /8 AM16159-N-9UN AM16159-N-8UN /8 1 1 /4 AM16159-N-7UN /8 1 1 /2 AM20199-N-6UN /4 AM20199-N-5UN AM20199-N-4.5UN UN 60º Internal Fine Pitch Straight Flute Standard Reference Z NF 1 H. prof Stock 5 /16 AM06059-N-32UN /16 AM08079-N-28UN /2 AM10099-N-20UN /16 AM10099-N-18UN /8 AM12119-N-16UN /8 AM12119-N-12UN AM16159-N-8UN /8 AM20199-N-6UN UN 60º External Fine Pitch Straight Flute Standard Reference Z NF 1 H. prof Stock No 6 AM06059-E-32UN No 12 AM08079-E-28UN /4 AM10099-E-20UN /16 AM10099-E-18UN /8 AM12119-E-16UN /16 AM12119-E-12UN AM16159-E-8UN /8 AM20199-E-6UN Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 5

8 Solid Carbide 1/2 Pitch Pitch 1 BSW & BSP 55º Internal/External Straight Flute Standard Reference Z NF 1 H. prof Stock 3 /32 AM03015-X-48BSW /8 AM03021-X-40BSW /32 AM03026-X-32BSW /4 AM06040-X-20BSW /16 AM06050-X-18BSW /8 AM06059-X-16BSW /16 AM08079-X-14BSW /2 9 /16 AM08079-X-12BSW /8 AM10099-X-11BSW /4 AM12119-X-10BSW /8 AM12119-X-9BSW AM16159-X-8BSW /8 1 1 /4 AM16159-X-7BSW /8 1 1 /4 AM16159-X-6BSW /8 1 3 /4 AM20199-X-5BSW /8 2 AM20199-X-4.5BSW /16 1 /8 AM06059-X-28BSP /4 3 /8 AM08079-X-19BSP /2 3 /4 AM12119-X-14BSP AM16159-X-11BSP BSPT 55º Taper Straight Flute Standard Reference Z NF 1 H. prof Stock 1 /16 1 /8 AM06059-X-28BSPT /4 3 /8 AM08079-X-19BSPT /2 3 /4 AM12119-X-14BSPT AM16159-X-11BSPT UNJ/UNF 60º Internal Straight Flute Standard Reference Z NF 1 H. prof Stock 7 /16 1 /2 AM08079-N-20-UNJ /16 5 /8 AM10099-N-18-UNJ /8 13 /16 AM12119-N-16-UNJ /8 AM16159-N-14-UNJ /8 13 /16 AM12119-N-12-UNJ /8 1 AM16159-N-12-UNJ Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 6

9 1/2 Pitch Pitch Solid Carbide 1 NPT 60º Taper Thread Straight Flute Standard Reference Z NF 1 H. prof Stock 1 /16 1 /8 AM06059-X-27NPT /4 3 /8 AM08079-X-18NPT /2 3 /4 AM12119-X-14NPT AM16159-X-11.5NPT /2 6 AM16159-X-8NPT /2 6 AM20199-X-8NPT NPTF 60º Taper Thread Straight Flute Standard Reference Z NF 1 H. prof Stock 1 /16 1 /8 AM06059-X-27NPTF /4 3 /8 AM08079-X-18NPTF /2 3 /4 AM12119-X-14NPTF AM16159-X-11.5NPTF /2 6 AM16159-X-8NPTF /2 6 AM20199-X-8NPTF /2 Pitch Pitch 1 PG 80º Taper Thread Straight Flute Standard Reference Z NF 1 H. prof Stock 7 AM08079-X-20PG AM10099-X-18PG AM12119-X-16PG Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 7

10 Solid Carbide 1/2 Pitch Pitch x 2 1 T2 ISO 60º Metric Internal Straight Flute Standard Reference Z 1 H. prof Stock M4 AM03026-N-0.70ISOT M5 AM04036-N-0.80ISOT M6 AM06040-N-1.00ISOT M8 AM06050-N-1.25ISOT M10 AM06059-N-1.50ISOT M12 AM08079-N-1.75ISOT M14 AM10099-N-2.00ISOT M16 AM12119-N-2.00ISOT M20 AM12119-N-2.50ISOT T2 ISO 60º Metric Fine Pitch Internal Straight Flute Standard Reference Z 1 H. prof Stock M8 AM06059-N-0.75ISOT M12 AM08079-N-1.00ISOT M16 AM12119-N-1.00ISOT M14 AM10099-N-1.50ISOT M18 AM12119-N-1.50ISOT M16 AM12119-N-2.00ISOT T2 UN 60º Internal Straight Flute Standard Reference Z 1 H. prof Stock Nº4 AM03021-N-40UNT Nº8 AM04030-N-36UNT Nº8 AM04030-N-32UNT /4 AM06040-N-20UNT /16 AM06050-N-18UNT /8 AM06059-N-16UNT /16 AM08079-N-14UNT /2 AM08079-N-13UNT /16 AM10099-N-12UNT /8 AM12110-N-11UNT /4 AM12119-N-10UNT /8 AM16159-N-9UNT AM16159-N-8UNT Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 8

11 1/2 Pitch Pitch x 3 Solid Carbide 1 T3 ISO 60º Metric Internal Straight Flute Standard Reference Z 1 H. prof Stock M4 AM03026-N-0.70ISOT M5 AM04036-N-0.80ISOT M6 AM06040-N-1.00ISOT M8 AM06050-N-1.25ISOT M10 AM06059-N-1.50ISOT M12 AM08079-N-1.75ISOT M14 AM10099-N-2.00ISOT M16 AM12110-N-2.00ISOT M20 AM12119-N-2.50ISOT T3 ISO 60º Metric Fine Pitch Internal Straight Flute Standard Reference Z 1 H. prof Stock M8 AM06059-N-0.75ISOT M12 AM08079-N-1.00ISOT M16 AM12119-N-1.00ISOT M14 AM10099-N-1.50ISOT M16 AM12119-N-1.50ISOT M18 AM12110-N-2.00ISOT T3 UN 60º Internal Straight Flute Standard Reference Z 1 H. prof Stock Nº4 AM03021-N-40UNT Nº8 AM04030-N-36UNT Nº8 AM04030-N-32UNT /4 AM06040-N-20UNT /16 AM06050-N-18UNT /8 AM06059-N-16UNT /16 AM08079-N-14UNT /2 AM08079-N-13UNT /16 AM10099-N-12UNT /8 AM12110-N-11UNT /4 AM12119-N-10UNT Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 9

12 Solid Carbide 1 Pitch ISO & UN 60º Internal Shell Mill Straight Flute Standard Reference Z NF 1 H. prof Stock M48 AM350-N-1.50ISO M48 AM350-N-2.00ISO M48 AM350-N-3.00ISO M48 AM350-N-4.00ISO /4 AM350-N-20UN /4 AM350-N-18UN /4 AM350-N-16UN /4 AM350-N-12UN /4 AM350-N-8UN /4 AM350-N-6UN ISO & UN 60º Internal Shell Mill Straight Flute Standard Reference Z NF 1 H. prof Stock M56 AM450-N-1.50ISO M56 AM450-N-2.00ISO M56 AM450-N-3.00ISO M56 AM450-N-4.00ISO M56 AM450-N-5.50ISO M64 AM450-N-6.00ISO /2 AM450-N-20UN /2 AM450-N-16UN /2 AM450-N-12UN /2 AM450-N-8UN /2 AM450-N-6UN /2 AM450-N-4.5UN /2 AM450-N-4UN ISO & UN 60º Internal Shell Mill Straight Flute Standard Reference Z NF 1 H. prof Stock M64 AM550-N-1.50ISO M64 AM550-N-2.00ISO M64 AM550-N-3.00ISO M64 AM550-N-4.00ISO M64 AM550-N-6.00ISO /4 AM550-N-20UN /4 AM550-N-16UN /4 AM550-N-12UN /4 AM550-N-8UN /4 AM550-N-6UN /4 AM550-N-4UN Z NF = Number of Flutes = Overall Length = Number of Full Form Teeth = Working epth 1 = Cutting iameter = Shank iameter 10

13 able Inserts for Thread Milling ISO 60º Metric External Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 1.00 AM14-ETM-1.00ISO AMTMH AM21-ETM-1.00ISO AMTMH AM14-ETM-1.50ISO AMTMH AM21-ETM-1.50ISO AMTMH AM30-ETM-1.50ISO AMTMH AM14-ETM-2.00ISO AMTMH AM21-ETM-2.00ISO AMTMH AM30-ETM-2.00ISO AMTMH AM21-ETM-2.50ISO AMTMH AM30-ETM-2.50ISO AMTMH AM21-ETM-3.00ISO AMTMH AM30-ETM-3.00ISO AMTMH AM21-ETM-3.50ISO AMTMH AM21-ETM-3.50ISO-S AMTMH AM30-ETM-3.50ISO AMTMH AM30-ETM-4.00ISO AMTMH AM30-ETM-4.00ISO-S AMTMH AM40-ETM-4.00ISO AMTMH AM30-ETM-4.50ISO AMTMH AM30-ETM-4.50ISO-S AMTMH AM40-ETM-4.50ISO AMTMH AM40-ETM-5.00ISO AMTMH AM40-ETM-6.00ISO AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 11

14 able Inserts for Thread Milling ISO 60º Metric Internal Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 0.50 AM14-NTM-0.50ISO AMTMH AM14-NTM-1.00ISO AMTMH AM21-NTM-1.00ISO AMTMH AM21-NTM-1.25ISO AMTMH AM14-NTM-1.50ISO AMTMH AM21-NTM-1.50ISO AMTMH AM30-NTM-1.50ISO AMTMH AM14-NTM-2.00ISO AMTMH AM21-NTM-2.00ISO AMTMH AM30-NTM-2.00ISO AMTMH AM40-NTM-2.00ISO AMTMH AM21-NTM-2.50ISO AMTMH AM30-NTM-2.50ISO AMTMH AM40-NTM-2.50ISO AMTMH AM21-NTM-3.00ISO AMTMH AM30-NTM-3.00ISO AMTMH AM40-NTM-3.00ISO AMTMH AM21-NTM-3.50ISO AMTMH AM21-NTM-3.50ISO-S AMTMH AM30-NTM-3.50ISO AMTMH AM30-NTM-4.00ISO AMTMH AM30-NTM-4.00ISO-S AMTMH AM40-NTM-4.00ISO AMTMH AM30-NTM-4.50ISO AMTMH AM30-NTM-4.50ISO-S AMTMH AM40-NTM-4.50ISO AMTMH AM30-NTM-5.00ISO AMTMH AM30-NTM-5.00ISO-S AMTMH AM40-NTM-5.00ISO AMTMH AM30-NTM-5.50ISO AMTMH AM30-NTM-5.50ISO-S AMTMH AM40-NTM-5.50ISO AMTMH AM40-NTM-6.00ISO AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 12

15 able Inserts for Thread Milling UN 60º External Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 48 AM14-ETM-48 UN AMTMH AM14-ETM-40 UN AMTMH AM14-ETM-32 UN AMTMH AM14-ETM-28 UN AMTMH AM14-ETM-27 UN AMTMH AM14-ETM-24 UN AMTMH AM14-ETM-20 UN AMTMH AM21-ETM-20 UN AMTMH AM14-ETM-18 UN AMTMH AM21-ETM-18 UN AMTMH AM30-ETM-18 UN AMTMH AM40-ETM-18 UN AMTMH AM14-ETM-16 UN AMTMH AM21-ETM-16 UN AMTMH AM30-ETM-16 UN AMTMH AM40-ETM-16 UN AMTMH AM14-ETM-14 UN AMTMH AM21-ETM-14 UN AMTMH AM30-ETM-14 UN AMTMH AM40-ETM-14 UN AMTMH AM14-ETM-12 UN AMTMH AM21-ETM-12 UN AMTMH AM30-ETM-12 UN AMTMH AM40-ETM-12 UN AMTMH AM21-ETM-10 UN AMTMH AM30-ETM-10 UN AMTMH AM40-ETM-10 UN AMTMH AM21-ETM-9 UN AMTMH AM30-ETM-9 UN AMTMH AM40-ETM-9 UN AMTMH AM21-ETM-8 UN AMTMH AM21-ETM-8 UN-S AMTMH AM30-ETM-8 UN AMTMH AM40-ETM-8 UN AMTMH AM30-ETM-7 UN AMTMH AM40-ETM-7 UN AMTMH AM30-ETM-6 UN AMTMH AM30-ETM-6 UN-S AMTMH AM40-ETM-6 UN AMTMH AM40-ETM-5 UN AMTMH AM40-ETM-5 UN-S AMTMH AM40-ETM-5 UN AMTMH AM40-ETM-4.5 UN AMTMH AM40-ETM-4 UN AMTMH AM40-ETM-4 UN-S AMTMH AM40-ETM-3.5 UN AMTMH AM40-ETM-3.5 UN-S AMTMH AM40-ETM-3 UN AMTMH AM40-ETM-3 UN-S AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 13

16 able Inserts for Thread Milling UN 60º Internal Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 48 AM14-NTM-48 UN AMTMH AM14-NTM-40 UN AMTMH AM14-NTM-32 UN AMTMH AM14-NTM-28 UN AMTMH AM14-NTM-27 UN AMTMH AM14-NTM-24 UN AMTMH AM14-NTM-20 UN AMTMH AM21-NTM-20 UN AMTMH AM14-NTM-18 UN AMTMH AM21-NTM-18 UN AMTMH AM30-NTM-18 UN AMTMH AM40-NTM-18 UN AMTMH AM14-NTM-16 UN AMTMH AM21-NTM-16 UN AMTMH AM30-NTM-16 UN AMTMH AM40-NTM-16 UN AMTMH AM14-NTM-14 UN AMTMH AM21-NTM-14 UN AMTMH AM30-NTM-14 UN AMTMH AM40-NTM-14 UN AMTMH AM14-NTM-12 UN AMTMH AM21-NTM-12 UN AMTMH AM30-NTM-12 UN AMTMH AM40-NTM-12 UN AMTMH AM21-NTM-10 UN AMTMH AM30-NTM-10 UN AMTMH AM40-NTM-10 UN AMTMH AM21-NTM-9 UN AMTMH AM30-NTM-9 UN AMTMH AM40-NTM-9 UN AMTMH AM21-NTM-8 UN AMTMH AM21-NTM-8 UN-S AMTMH AM30-NTM-8 UN AMTMH AM40-NTM-8 UN AMTMH AM30-NTM-7 UN AMTMH AM40-NTM-7 UN AMTMH AM30-NTM-6 UN AMTMH AM30-NTM-6 UN-S AMTMH AM40-NTM-6 UN AMTMH AM40-NTM-5 UN AMTMH AM40-NTM-5 UN-S AMTMH AM40-NTM-5 UN AMTMH AM40-NTM-4.5 UN AMTMH AM40-NTM-4 UN AMTMH AM40-NTM-4 UN-S AMTMH AM40-NTM-3.5 UN AMTMH AM40-NTM-3.5 UN-S AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 14

17 able Inserts for Thread Milling BSP & BSW 55º Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 19 AM14-XTM-19 BSP AMTMH AM14-XTM-14 BSP AMTMH AM21-XTM-14 BSP AMTMH AM30-XTM-14 BSP AMTMH AM14-XTM-11 BSP AMTMH AM14-XTM-11 BSP-S AMTMH AM21-XTM-11 BSP AMTMH AM30-XTM-11 BSP AMTMH AM40-XTM-11 BSP AMTMH º BSPT 55º Taper Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 19 AM14-XTM-19 BSPT-S AMTMH AM14-XTM-14 BSPT-S AMTMH AM21-XTM-14 BSPT-S AMTMH AM30-XTM-14 BSPT-S AMTMH AM21-XTM-11 BSPT-S AMTMH AM30-XTM-11 BSPT-S AMTMH AM40-XTM-11 BSPT-S AMTMH NPT 60º Taper Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 18 AM14-XTM-18 NPT-SXP AMTMH T AM21-XTM-18 NPT-S AMTMH T AM14-XTM-14 NPT-SXP AMTMH T AM21-XTM-14 NPT-SXP AMTMH T AM21-XTM-11.5 NPT-S AMTMH AM30-XTM-11.5 NPT-S AMTMH AM40-XTM-11.5 NPT-S AMTMH AM30-XTM-8 NPT-S AMTMH AM40-XTM-18 NPT-S AMTMH NPTF 60º Taper Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 18 AM14-XTM-18 NPTF-SXP AMTMH T AM21-XTM-18 NPTF-S AMTMH T AM14-XTM-14 NPTF-SXP AMTMH T AM21-XTM-14 NPTF-SXP AMTMH T AM21-XTM-11.5 NPTF-S AMTMH AM30-XTM-11.5 NPTF-S AMTMH AM40-XTM-11.5 NPTF-S AMTMH AM30-XTM-8 NPTF-S AMTMH AM40-XTM-18 NPTF-S AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 15

18 able Inserts for Thread Milling NPSM 60º Internal Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 18 AM14-NTM-18 NPSM AMTMH AM14-NTM-14 NPSM AMTMH AM21-NTM-14 NPSM AMTMH AM21-NTM-11.5 NPSM AMTMH AM30-NTM-11.5 NPSM AMTMH AM30-NTM-8 NPSM AMTMH NPSM 60º External Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 18 AM14-ETM-18 NPSM AMTMH AM14-ETM-14 NPSM AMTMH AM21-ETM-14 NPSM AMTMH AM21-ETM-11.5 NPSM AMTMH AM30-ETM-11.5 NPSM AMTMH AM30-ETM-8 NPSM AMTMH NPSF 60º Thread Pitch (mm) Reference NF Centering Holder H prof. Stock 18 AM14-XTM-18 NPSF AMTMH AM14-XTM-14 NPSF AMTMH AM21-XTM-14 NPSF AMTMH AM21-XTM-11.5 NPSF AMTMH AM30-XTM-11.5 NPSF AMTMH AM30-XTM-8 NPSF AMTMH = Overall Length NF = Number of Full Form Teeth S = Single Sided (ouble Sided Available) 16

19 Thread Milling Holders 1 Thread Milling Holders (Single Flute) Standard Reference Z 1 Stock AM14 AMTMH AM14 AMTMH AM21 AMTMH AM30 AMTMH AM30 AMTMH AM40 AMTMH Thread Milling Holders (ouble Flute) Standard Reference Z 1 Stock AM14 AMTMH AM21 AMTMH AM30 AMTMH AM40 AMTMH Thread Milling Holders Standard Reference Z 1 Stock AM30 AMTMH AM30 AMTMH AM40 AMTMH AM30 AMTMH AM40 AMTMH Z = Number of Flutes 2 = Bore Size = Overall Length 1 = Cutting iameter = Working Length 17

20 Thread Milling Holder Accessories Accessories Standard Reference river Stock Screw Stock AM14 AMTMH Torx No 7 M2.5 x 6 AM14 AMTMH Torx No 7 M2.5 x 6 AM21 AMTMH Torx No 20 M4 x 10 AM30 AMTMH Torx No 20 M5 x 12 AM30 AMTMH Torx No 20 M5 x 12 AM40 AMTMH Torx No 20 M5 x 12 AM14 AMTMH Torx No 7 M2.5 x 6 AM21 AMTMH Torx No 20 M4 x 10 AM30 AMTMH Torx No 20 M5 x 12 AM40 AMTMH Torx No 20 M5 x 12 AM30 AMTMH Torx No 20 M5 x 12 AM30 AMTMH Torx No 20 M5 x 12 AM40 AMTMH Torx No 20 M5 x 12 AM30 AMTMH Torx No 20 M5 x 12 AM40 AMTMH Torx No 20 M5 x 12 18

21 Technical Application Guide Speeds and Feeds for Solid Carbide Straight Flute Thread Mills Steel Medium Carbon & Alloy Steels Material to be Thread Milled Material Group Classification Typical Grades Plain Carbon & Low Carbon up to 220 Bhn Heat treatable Carbon & Alloys from 220 to 420 Bhn 080M15, 040A15 050A20/055M15-EN2C 523M15, 240M07 655M13, B, B 080M46, 060A47, 060A57, 070M55, 212M36, 080A62 817M40, 805M20, 805A20, 708A47, 735A50, 708M40, 735A50, 534A99, B2, BH13 Tool Shank iameter & Number of Flutes Starting m/min Surface Speed & Suggested Feed in mm/flute/rev Medium Carbon & Alloy Steels Heat treatable Carbon & Alloys from 320 to 420 Bhn 080M46, 060A47, 060A57 070M55, 212M36, 080A62 817M40, 805M20, 805A20 708A47, 735A50, 708M40 735A50, 534A99, B2, BH Stainless Steels Austenitic Stainless Steels , , 321, Stainless Steels Martensitic Stainless Steels 403, 410, , 430, Stainless Steels Precipitation Hardening Stainless Steel 15-5PH, 17-4PH AM350, AM355, AM363 PH13-8Mo, PH14-8Mo Nickel Nickel & Nickel Base Alloys Inconel: 700, 713C, 718 Inconel X, Monel 400, 401, 404 & K, Rene 41, Rene 95, Waspoloy, Udimet 500 & Titanium Titanium & Titanium Alloys Commercially Pure Ti, Ti-6AL-4V, TA.21, TA.2/34 TA Cast Iron Grey Iron/SG Iron (Nodular) 370/17, 420/12, 500/7 400, Non Ferrous Wrought & Low SI Cast Aluminium Brass, Aluminium Bronze H30, LM20, AB2, CZ

22 Technical Application Guide Imperial Thread iameters Maximum Cutter iameter (mm) Thread iameter Threads per Inch The chart shown indicates the largest rotational diameter thread mill, (Solid Carbide or able), that can be used to mill a given pitch and major thread diameter. To use the chart, refer to the left-hand column that shows the major thread diameter to be machined. Move across that row until the column that matches the pitch of the thread is found. The cutter dimension in millimetres, is the largest diameter thread mill that can be used. Calculations for Minor Thread iameter Time Saver Tip Formulae: To etermine Maximum Tool Swing iameter Thread Pitch Formula 1.81mm/14TPI & Finer Maj. Thread ia x mm/13TPI & Coarser Maj. Thread ia x.70 Calculations for Minor Thread iameter Major Thread iameter: 0.5 (12.7mm) Pitch = 13 Threads per Inch or 1/ (1.95mm) Thread Height (HI) for Pitch x or x = Internal UN Thread = " Example Feed Rate Calculation for Internal Thread Thread Specification: 2.5"-12UN (63.5 mm dia) Tool Cutter iameter: 30mm Number of Flutes: 2 Feed: 0.1/Rev/Flute RPM = 1, RPM x 0.1 x 2 = 375 mm/min Actual Feed Program Feed Rate Formula 375 x ( ) Programmed Feed Rate = Interpolation = 195 mm/min 20

23 AccuThread Application Request Form Guaranteed Test Programme Request (Please tick box) istributor P.O.... The following form must be filled out completely before test will be considered. istributor: Contact: City: Phone: End User: Contact: Industry: Phone: Application Information Thread Size and Pitch... Thread epth... Material... Hardness BHN RC Nmm 2... rill Size... Thru Blind Material State Forged Bar Thread Form% Other... Thread Internal External Cast Thread Mill able Solid Carbide Other... Machine Information Machine Type Machine Centre Lathe Mill Other Builder... Model#... Maximum RPM... Horse Power... Spindle Orientation Vertical Horizontal Clamping Method Side Lock Rigidity Excellent Tool Rotating Yes Hydraulic Chuck Good No Shrink Fit... Poor CNC Control Type: Fanuc Helical Interpolation Yes ISO ASCII Compatible Yes Siemens No No Mazatrol Other... Coolant Information Coolant Pressure... Coolant Volume... Coolant Type... Tooling To Be Used Programming ata Item Number Qty imensions: Inch Metric Arc Centre: I and J R (Radius) Tool Path: Offset No Offset Arc Limitation: Full Circle Quadrant K Value: Not Required Required If Required: In Radians Per Revolution 21

24 Allied Maxcut Engineering Co. Limited. 93 Vantage Point, Pensnett Estate, Kingswinford, West Midlands, Y6 7FR England Tel: +44 (0) Fax: +44 (0) Website: AM-CAT-THREAMILL(GB)-07/08

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