For Extra Large Pitches METRIC

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1 or Extra arge Pitches METRIC

2 or Extra arge Pitches Up to 25mm or 1 tpi Unique Design for Heavy Duty Applications VKX Vargus Tough Submicron Grade Inserts Anti-Rotation Stopper Toolholder Support Suited to Insert Profile Mega ine ISO Inserts & Toolholders _ Pages 4-5 Round (DIN 20400) Inserts & Toolholders Pages 6-7 Trapez Inserts & Toolholders Pages 8-9 ACME Inserts & Toolholders Pages Stub ACME Inserts & Toolholders _ Pages American Buttress Inserts & Toolholders _ Pages Metric Buttress (Sägengewinde) Inserts & Toolholders _ Pages TECHNICA DATA Recommended Grades and Cutting Speeds _ Page 18 2

3 Mega ine Ordering Code System Inserts 5 MG E R 20 TR VKX Insert Size 2 Product ine 3 Type of Insert 4 RH/H Insert 5 Pitch 6 Standard 5 IC5/8 MG Mega ine E I 7 Grade VKX Toolholders R Right Hand eft Hand 10-25mm 2-1 tpi N 32-5 MG 24 TR H ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN Anvil 2 Holder Style 3 Shank Square [mm] 4 Insert Size 5 Product ine 6 Pitch N No anvil 25, 32, 40 5 IC5/8 MG Mega ine 10-25mm 2-1 tpi 7 Standard 8 RH/H Holder ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 None Right Hand H eft Hand Toolholders N VR C 40-5 MG 24 TR H Anvil 2 Holder Style 3 Cooling 4 Shank ront Dia. 5 Insert Size 6 Product ine 7 Pitch N No anvil VR C With Coolant Channel 40, 50, 60 5 IC5/8 MG Mega ine 10-25mm 2-1 tpi 8 Standard 9 RH/H Holder ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 None Right Hand H eft Hand VARGUS Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in 2 versions at Online Version Desktop (Downloadable) Version Online interactive software Standalone software application or the most popular web browsers MS Windows OS-based program Most updated version always online Automatic updates 3

4 ISO Inserts / 1/4P h 60 X Y 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H IC IC mm mm RH h min X Y MGER 12.0ISO MGER 16.0ISO MGER 18.0ISO MGER 20.0ISO MGER 25.0ISO IC mm mm RH h min X Y MGIR 12.0ISO MGIR 16.0ISO MGIR 18.0ISO MGIR 20.0ISO MGIR 25.0IRSO Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 4

5 Toolholders for ISO Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 12.0ISO... 5MGER 16.0ISO... 5MGER 18.0ISO... 5MGER 20.0ISO... 5MGER 25.0ISO... RH H=B=H1 1 2 N25-5MG 12ISO N32-5MG 12ISO N40-5MG 12ISO N25-5MG 16ISO N32-5MG 16ISO N40-5MG 16ISO N25-5MG 18ISO N32-5MG 18ISO N40-5MG 18ISO N25-5MG 20ISO N32-5MG 20ISO N40-5MG 20ISO N25-5MG 25ISO N32-5MG 25ISO N40-5MG 25ISO Thread Diameter Range (Min.-Max.) 22 M43x12 22 M57x16 22 M65x18 22 M72x20 22 M90x25 Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 12.0ISO... 5MGIR 16.0ISO... 5MGIR 18.0ISO... 5MGIR 20.0ISO... 5MGIR 25.0ISO... NVRC40-5MG 12ISO (M73-90)x12 (M85-90)x12 NVRC50-5MG 12ISO (M83-90)x12 (M83-90)x12 NVRC40-5MG 16ISO (M77-190)x16 (M89-190)x16 NVRC50-5MG 16ISO (M87-190)x16 (M )x16 NVRC60-5MG 16ISO (M97-190)x16 (M )x16 NVRC40-5MG 18ISO (M85-230)x18 (M91-230)x18 NVRC50-5MG 18ISO (M89-230)x18 (M )x18 NVRC60-5MG 18ISO (M99-230)x18 (M )x18 NVRC40-5MG 20ISO (M92-290)x20 (M93-290)x20 NVRC50-5MG 20ISO (M92-290)x20 (M )x20 NVRC60-5MG 20ISO (M )x20 (M )x20 NVRC40-5MG 25ISO (M )x25 (M )x25 NVRC50-5MG 25ISO (M )x25 (M )x25 NVRC60-5MG 25ISO (M )x25 (M )x25 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 5

6 Round (DIN 20400) Inserts / Y R P 30 X h h R P R P Defined by: DIN Tolerance class: Standard IC IC mm mm RH h min X Y MGER 10.0RD MGER 12.0RD MGER 16.0RD IC mm mm RH h min X Y MGIR 10.0RD MGIR 12.0RD MGIR 16.0RD Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 6

7 Toolholders for Round Inserts (DIN 20400) D1 H1 H D A B 1 (max) 2 1 5MGER 10.0RD MGER 12.0RD MGER 16.0RD RH H=B=H1 1 2 N25-5MG 10RD N32-5MG 10RD N40-5MG 10RD N25-5MG 12RD N32-5MG 12RD N40-5MG 12RD N25-5MG 16RD N32-5MG 16RD N40-5MG 16RD Thread Diameter Range (Min.-Max.) 22 (RD )x10 22 (RD )x12 22 (RD )x16 Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 10.0RD MGIR 12.0RD MGIR 16.0RD NVRC40-5MG 10RD NVRC50-5MG 10RD NVRC60-5MG 10RD NVRC40-5MG 12RD NVRC50-5MG 12RD NVRC60-5MG 12RD NVRC40-5MG 16RD NVRC50-5MG 16RD NVRC60-5MG 16RD (RD )x10 (RD )x (RD )x12 (RD )x (RD )x16 (RD )x16 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 7

8 Trapez Inserts / Y 30 X h Defined by: DIN 103 Tolerance class: 7e/7H IC IC mm mm RH h min X Y MGER 12.0TR MGER 14.0TR MGER 16.0TR MGER 18.0TR MGER 20.0TR MGER 24.0TR IC mm mm RH h min X Y MGIR 12.0TR MGIR 14.0TR MGIR 16.0TR MGIR 18.0TR MGIR 20.0TR MGIR 24.0TR Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 8

9 Toolholders for Trapez Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 12.0TR... 5MGER 14.0TR... 5MGER 16.0TR... 5MGER 18.0TR... 5MGER 20.0TR... 5MGER 24.0TR... RH H=B=H1 1 2 N25-5MG 12TR N32-5MG 12TR N40-5MG 12TR N25-5MG 14TR N32-5MG 14TR N40-5MG 14TR N25-5MG 16TR N32-5MG 16TR N40-5MG 16TR N25-5MG 18TR N32-5MG 18TR N40-5MG 18TR N25-5MG 20TR N32-5MG 20TR N40-5MG 20TR N25-5MG 24TR N32-5MG 24TR N40-5MG 24TR Thread Diameter Range (Min.-Max.) 22 (TR44-300)x12 22 (TR55-145)x14 22 (TR65-175)x16 22 (TR85-200)x18 22 (TR )x20 22 (TR )x24 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 12.0TR... 5MGIR 14.0TR... 5MGIR 16.0TR... 5MGIR 18.0TR... 5MGIR 20.0TR... 5MGIR 24.0TR... NVRC40-5MG 12TR (TR85-300)x12 (TR85-300)x12 NVRC50-5MG 12TR (TR85-300)x12 (TR95-300)x12 NVRC60-5MG 12TR (TR95-300)x12 (TR )x12 NVRC40-5MG 14TR (TR )x14 (TR )x14 NVRC50-5MG 14TR (TR )x14 (TR )x14 NVRC60-5MG 14TR (TR )x14 (TR )x14 NVRC40-5MG 16TR (TR80-175)x16 (TR )x16 NVRC50-5MG 16TR (TR )x16 (TR )x16 NVRC60-5MG 16TR (TR )x16 (TR )x16 NVRC40-5MG 18TR (TR85-200)x18 (TR90-200)x18 NVRC50-5MG 18TR (TR90-200)x18 (TR )x18 NVRC60-5MG 18TR (TR )x18 (TR )x18 NVRC40-5MG 20TR (TR )x20 (TR )x20 NVRC50-5MG 20TR (TR )x20 (TR )x20 NVRC60-5MG 20TR (TR )x20 (TR )x20 NVRC40-5MG 24TR (TR )x24 (TR )x24 NVRC50-5MG 24TR (TR )x24 (TR )x24 NVRC60-5MG 24TR (TR )x24 (TR )x24 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 9

10 ACME Inserts / Y 29 h X Defined by: ANSI B1.8:1988 Tolerance class: 2G IC IC mm tpi RH h min X Y 2 5MGER 2ACME /2 5MGER 1-1/2ACME /3 5MGER 1-1/3ACME MGER 1ACME IC mm tpi RH h min X Y 2 5MGIR 2ACME /2 5MGIR 1-1/2ACME /3 5MGIR 1-1/3ACME MGIR 1ACME Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 10

11 Toolholders for ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 2ACME... 5MGER 1-1/2ACME... 5MGER 1-1/3ACME... 5MGER 1ACME... RH H=B=H1 1 2 N25-5MG 2ACME N32-5MG 2ACME N40-5MG 2ACME N25-5MG 1-1/2ACME N32-5MG 1-1/2ACME N40-5MG 1-1/2ACME N25-5MG 1-1/3ACME N32-5MG 1-1/3ACME N40-5MG 1-1/3ACME N25-5MG 1ACME N32-5MG 1ACME N40-5MG 1ACME Thread Diameter Range (Min.-Max.) 22 (3-5")-2ACME 22 (3-5")-1 1/2ACME 22 (3-5")-1 1/3ACME 22 (3.5-5")-1ACME Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 2ACME... 5MGIR 1-1/2ACME... 5MGIR 1-1/3ACME... 5MGIR 1ACME... NVRC40-5MG 2ACME (3-5")-2ACME (3.5-5")-2ACME NVRC50-5MG 2ACME (3.5-5")-2ACME (4-5")-2ACME NVRC60-5MG 2ACME (4-5")-2ACME (4.5-5")-2ACME NVRC40-5MG 1-1/2ACME (3-5")-1 1/2ACME (3.5-5")-1 1/2ACME NVRC50-5MG 1-1/2ACME (3.5-5")-1 1/2ACME (4-5")-1 1/2ACME NVRC60-5MG 1-1/2ACME (4-5")-1 1/2ACME (4.5-5")-1 1/2ACME NVRC40-5MG 1-1/3ACME (3-5")-1 1/3ACME (3.5-5")-1 1/3ACME NVRC50-5MG 1-1/3ACME (3.5-5")-1 1/3ACME (4.0-5")-1 1/3ACME NVRC60-5MG 1-1/3ACME (4.0-5")-1 1/3ACME (4.5-5")-1 1/3ACME NVRC40-5MG 1ACME (3.5''-5")-1ACME (4''-5")-1ACME NVRC50-5MG 1ACME (4''-5")-1ACME (4.5''-5")-1ACME NVRC60-5MG 1ACME (4''-5")-1ACME (4.5''-5")-1ACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 11

12 Stub ACME Inserts / Y 29 X h Defined by: ANSI B1.8:1988 Tolerance class: 2G IC IC mm tpi RH h min X Y 1 5MGER 1STACME IC mm tpi RH h min X Y 1 5MGIR 1STACME Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 12

13 Toolholders for Stub ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 1STACME... RH H=B=H1 1 2 N25-5MG 1STACME N32-5MG 1STACME N40-5MG 1STACME Thread Diameter Range (Min.-Max.) 22 (3.5-5 )-1STACME Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 1STACME... NVRC40-5MG 1STACME (3.5-5")-1STACME (3.5-5")-1STACME NVRC50-5MG 1STACME (3.5-5")-1STACME (4.0-5")-1STACME NVRC60-5MG 1STACME (4.0-5")-1STACME (4.5-5")-1STACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 13

14 American Buttress Inserts / P 7 45 h Y X Y X P Defined by: ANSI B Tolerance class: Class 2 IC IC IC mm tpi RH h min X Y 2 5MGER 2ABUT MGER 1.5ABUT IC mm tpi RH h min X Y 2 5MGIR 2ABUT MGIR 1.5ABUT Note: American Buttress inserts are non-stock items Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 14

15 Toolholders for American Buttress Inserts D1 H1 19 H 19 D A B 1 (max) 2 1 5MGER 2ABUT... 5MGER 1.5ABUT... RH H=B=H1 1 2 N25-5MG 2ABUT N32-5MG 2ABUT N40-5MG 2ABUT N25-5MG 1.5ABUT N32-5MG 1.5ABUT N40-5MG 1.5ABUT Thread Diameter Range (Min.-Max.) 31 (7-24")-2BUTT 31 (11-24")-1.5BUTT Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 2ABUT... 5MGIR 1.5ABUT... NVRC40-5MG 2ABUT NVRC50-5MG 2ABUT NVRC60-5MG 2ABUT NVRC40-5MG 1.5ABUT NVRC50-5MG 1.5ABUT NVRC60-5MG 1.5ABUT Note: American Buttress toolholders are non-stock items (7"-16")-2BUTT (7"-16")-2BUTT (11"-22")-1.5BUTT (11"-22")-1.5BUTT Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 15

16 Metric Buttress (Sägengewinde) Inserts / P 3 30 h Y X X Y P Defined by: DIN 513 Tolerance class: Medium Class IC IC IC mm mm RH h min X Y MGER 10.0SAGE MGER 12.0SAGE MGER 14.0SAGE MGER 16.0SAGE MGER 20.0SAGE IC mm mm RH h min X Y Note: Metric Buttress inserts are non-stock items MGIR 10.0SAGE MGIR 12.0SAGE MGIR 14.0SAGE MGIR 16.0SAGE MGIR 20.0SAGE Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 16

17 Toolholders for Metric Buttress Inserts (Sägengewinde) D1 H H 13.5 D A B 1 (max) 2 1 5MGER 10.0SAGE... 5MGER 12.0SAGE... 5MGER 14.0SAGE... 5MGER 16.0SAGE... 5MGER 20.0SAGE... RH H=B=H1 1 2 N25-5MG 10SAGE N32-5MG 10SAGE N40-5MG 10SAGE N25-5MG 12SAGE N32-5MG 12SAGE N40-5MG 12SAGE N25-5MG 14SAGE N32-5MG 14SAGE N40-5MG 14SAGE N25-5MG 16SAGE N32-5MG 16SAGE N40-5MG 16SAGE N25-5MG 20SAGE N32-5MG 20SAGE N40-5MG 20SAGE Thread Diameter Range (Min.-Max.) 30 (S65-80)x10 30 (S85-146)x12 30 (S )x14 30 (S )x16 30 (S )x20 Min. Bore dia. Thread Diameter Range (Min.-Max.) RH A 1 (max) D D1 mm Short Chip Material ong Chip Material 5MGIR 10.0SAGE... NVRC40-5MG 10SAGE (S65-80)x10 (S75-80)x10 5MGIR 12.0SAGE... 5MGIR 14.0SAGE... 5MGIR 16.0SAGE... 5MGIR 20.0SAGE... Note: Metric Buttress toolholders are non-stock items NVRC40-5MG 12SAGE (S85-400)x12 (S90-400)x12 NVRC50-5MG 12SAGE (S90-400)x12 (S )x12 NVRC60-5MG 12SAGE (S )x12 (S )x12 NVRC40-5MG 14SAGE (S )x14 (S )x14 NVRC50-5MG 14SAGE (S )x14 (S )x14 NVRC60-5MG 14SAGE (S )x14 (S )x14 NVRC40-5MG 16SAGE (S )x16 (S )x16 NVRC50-5MG 16SAGE (S )x16 (S )x16 NVRC60-5MG 16SAGE (S )x16 (S )x16 NVRC40-5MG 20SAGE (S )x20 (S )x20 NVRC50-5MG 20SAGE (S )x20 (S )x20 NVRC60-5MG 20SAGE (S )x20 (S )x20 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Torx Key - K6T 17

18 Recommended Grades and Cutting Speeds Vc [m/min] Material Group P Steel M Stainless Steel K Cast Iron N(K) Non-errous Metals S(M) Heat Resistant Material Material Hardness Brinell HB Vc [m/min] Coated VKX 1 ow carbon (C= %) Unalloyed steel Medium carbon (C= %) High carbon (C= %) Non hardened ow alloy steel Hardened (alloying elements 5%) Hardened High alloy steel Annealed (alloying elements>5%) Hardened Cast steel ow alloy (alloying elements <5%) High alloy (alloying elements >5%) Stainless steel Non hardened erritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast erritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable erritic (short chips) Cast iron Pearlitic (long chips) Grey Cast iron ow tensile strength High tensile strength Nodular SG iron erritic Pearlitic Aluminium alloys Non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si 13-22% Copper and Brass copper alloys Bronze and non leaded copper Annealed (Iron based) High temperature Aged (Iron based) alloys Annealed (Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium alloys Pure 99.5 Ti 400Rm α+β alloys 1050Rm Vardex No. H(K) Hardened Material HRc Extra hard steel Hardened & tempered HRc Note: or Number of Passes, refer to the insert tables. Grades Grade Application Sample VKX Superior general purpose grade, excellent for machining steels and stainless steels. TiN coated. 18

19 VARGUS Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in 2 versions at Online Version Desktop (Downloadable) Version Online interactive software Standalone software application or the most popular web browsers MS Windows OS-based program Most updated version always online Automatic updates 19

20 or Extra arge Pitches Visit VARGUS METRIC EE 11/2013 EDITION 03