Mini-V Precise Turning, Grooving, Threading & Face Grooving

Transcription

1 INERNAL MACHINING Mini-V Pecise uning, Gooving, heaing & ace Gooving MERIC Innovative Gooving & uning Solutions

2 Mini-V Mini ools fo Small & Meium Boes he Mini-V line by Goovex offes impove solutions fo mini boing, gooving an theaing in boes stating fom 8mm. CONENS: echnical Data Page 3 Mini-V Insets & Oeing Coe Page 5 Mini-V oolholes & Oeing Coe Page 18 Simple Clamping System Double Cooling System Effective chip evacuation an cooling of the cutting ege Applications Boing Gooving ace Gooving heaing Boing Boing with Chip ome Pofiling Back Boing Chamfeing Squae Gooving D472 Squae Gooving Roun Gooving Squae ace Gooving Intenal Squae ace Gooving Extenal Roun ace Gooving Intenal Roun ace Gooving Extenal Patial 60 Patial 55 ISO Metic Ameican UN hitwoth BSP NP NP apez 2

3 Mini-V echnical Data Recommene Gaes, Cutting Spees Vc [m/min], ee f [mm/ev] an Max. Depth [mm] Mateial Goup PSteel M Stainless Steel K Cast Ion N(K) Non-eous Metals S(M) Heat Resistant Mateial Vagus No. Mateial Haness Binell HB heaing Boing VBX Vc [m/min] Gooving Max Depth on R [mm] Boing 1 Unalloye steel Low cabon (C=.1-.25%) Meium cabon (C= %) High Cabon (C= %) Low alloy steel Non haene (alloying elements 5%) Haene Haene High alloy steel Anneale (alloying elements>5%) Haene Cast steel Low alloy (alloying elements <5%) High alloy (alloying elements >5%) Stainless steel Non haene eitic Haene Stainless steel Austenitic Austenitic Supe Austenitic Stainless steel Non haene Cast eitic Haene Stainless steel Austenitic Cast austenitic Haene Malleable eitic (shot chips) Cast ion Pealitic (long chips) Gey cast ion Low tensile stength High tensile stength Noula SG ion eitic Pealitic Aluminium alloys Non aging ought Age Aluminium alloys Cast Cast & age Aluminium alloys Cast Si 13-22% Coppe an Bass Coppe alloys Bonze an non leae coppe Anneale (Ion base ) High tempeatue Age (Ion base) alloys Anneale (Nickel o Cobalt base) Age (Nickel o Cobalt base) itanium alloys Pue 99.5 i 400Rm α+β alloys 1050Rm VX Excellent fo Boing applications in meium-to-high cutting spees an in y conitions. Multi-layee AliN PVD coate, geneal pupose gae fo pevention of peeling an chipping. * o VX Gae, incease spee by 20%. VBX Excellent fo all applications an outstaning wea esistance in low-to-meium cutting spees, combine with goo factue toughness. icn PVD coate. 3

4 ee Rate f [mm/ev] Gooving mm Boing mm heaing Depths of Cut an Numbe of Passes 1. High pessue coolant is ecommene 2. Infee metho - moifie flank infee 1 Option of moifie volume chip Pitch mm Pitch tpi Inset Style Stana Passes (moifie volume) ISO UN V08 NP NP ISO V11 UN BSP 19 ISO V14 UN ISO V16 UN Option of constant epth chip Pitch mm Pitch tpi Inset Style Stana Passes (same) ISO UN V08 NP NP R ISO UN V11 BSP R ISO V14 UN ISO V16 UN Numbe of passes can be ecease when high pessue coolant is use. 4

5 Mini-V Insets Boing...6 Boing with Chip ome...6 Pofiling Pofiling Back Boing...8 Chamfeing...8 Gooving DIN Shap Cone Raius...9 Gooving mm Cone Raius...10 Gooving - 0.2mm Cone Raius...11 Roun Gooving DIN Squae ace Gooving...13 Roun ace Gooving...14 heaing...15 Mini-V Insets Oeing Coe System Boing Insets V CL 3 4 R 5 VBX 6 1- Line Name V - Mini-V 2 - Inset Size 08, 11, 14, ype of Application BC - Boing BC - Boing with Chip ome CL - Pofiling BB - Back Boing CH45 - Chamfeing Copy Angle None - Pofiling Pofiling 30 CL+ None - Pofiling RH o LH R - RH L - LH 6 - Cabie Gae VBX VX Gooving Insets V GS R 6 VBX 7 1- Line Name V - Mini-V 2 - Inset Size 08, 11, 14, 16 heaing Insets 3 - ype of Application D472 - Squae Gooving Shap Cone Raius GS - Squae Gooving 0.05 mm Cone Raius GSR - Squae Gooving 0.2 mm Cone Raius D Roun Gooving D7993 G - Squae ace Gooving Intenal GR - Roun ace Gooving Intenal EG - Squae ace Gooving Extenal EGR - Roun ace Gooving Extenal 4 - Goove ith mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 5 - Goove Depth mm mm mm mm 6 - RH o LH R - RH L - LH 7 - Cabie Gae VBX VX V H ISO 5 R 6 VBX 7 1- Line Name V - Mini-V 2 - Inset Size 08, 11, 14, ype of Application H - heaing 4 - Pitch (fo heaing) ull Pofile - Pitch Range PI mm Patial Pofile - Pitch Range PI mm H H I I J J G 14-8 G heaing Stana 60 - Patial Pofile Patial Pofile 55 ISO - ISO Metic UN - Ameican UN - hitwoth fo BS, BSP BSP - Bitish Stana Pipe hea NP - NP National Pipe hea NP - NP National Seal Pipe hea R - apez Din RH o LH R - RH L - LH 7 - Cabie Gae VBX VX AG 48-8 AG

6 Boing AL1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08BC R V11 V11BC R V14 V14BC R V16 V16BC R Gaes Boing with Chip ome AL1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08BC R V11 V11BC R Gaes 6

7 Pofiling AL1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08BC3 R V11 V11BC3 R Gaes Pofiling AL1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08CL R V11 V11CL R V14 V14CL R V16 V16CL R Gaes 7

8 Back Boing AL1 AL1 t1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08BB R V11 V11BB R V14 V14BB R Gaes Chamfeing AL1 oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe RH AL1 mm VBX VX V08 V08CH45 R V14 V14CH45 R Gaes 8

9 Gooving DIN Shap Cone Raius D min oolhole face Inset Style V08 Oeing Coe ith of Ciclip Dimensions mm Min. Boe Gaes RH m D min VBX VX V08D R V08D R V08D R V08D R V08D R V08D R V11D R V11D R V11D R V V11D R V11D R V11D R V14D R V V14D R

10 Gooving mm Cone Raius D min oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V08 V11 V14 V16 V08GS R 0.78 V08GS R 0.86 V08GS R 1.00 V08GS R V08GS R 1.50 V08GS R 1.57 V08GS R 1.98 V08GS R 2.00 V11GS R 1.00 V11GS R 1.17 V11GS R 1.20 V11GS R 1.42 V11GS R 1.50 V11GS R V11GS R 1.98 V11GS R 2.00 V11GS R 2.38 V11GS R 2.50 V11GS R 3.18 V14GS R 1.17 V14GS R 1.50 V14GS R 1.57 V14GS R 1.98 V14GS R V14GS R 2.38 V14GS R 2.50 V14GS R 3.00 V14GS R 3.18 V16GS R 1.17 V16GS R 1.42 V16GS R 1.57 V16GS R 4.00 V16GS R V16GS R 2.00 V16GS R 2.38 V16GS R 3.00 V16GS R 3.18 V16GS R

11 Gooving - 0.2mm Cone Raius D min oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V08GSR R 0.78 V08 V11 V14 V16 V08GSR R 1.17 V08GSR R V08GSR R 1.57 V08GSR R 1.98 V11GSR R 1.17 V11GSR R 1.57 V11GSR R V11GSR R 2.00 V11GSR R 2.38 V11GSR R 3.18 V14GSR R 0.78 V14GSR R 1.17 V14GSR R 1.50 V14GSR R V14GSR R 1.98 V14GSR R 2.00 V14GSR R 2.38 V14GSR R 3.18 V16GSR R 1.17 V16GSR R 1.57 V16GSR R V16GSR R 2.38 V16GSR R

12 Roun Gooving D min R oolhole face Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V08D R V08 V11 V14 V08D R V08D R V08D R V08D R V11D R V11D R V11D R V11D R V11D R V11D R V11D R V14D R V14D R V14D R V14D R V14D R V14D R V14D R V14D R

13 Squae ace Gooving Intenal Min. Boe D min w Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V14G R V14G R V14G R V-14 V14G R V14G R V14G R V14G R Squae ace Gooving Extenal D min Min. Boe w Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V14EG R V14EG R V14EG R V-14 V14EG R V14EG R V14EG R V14EG R

14 Roun ace Gooving Intenal Min. Boe D min R w Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V14GR R V-14 V14GR R V14GR R Roun ace Gooving Extenal Min. Boe R w D min Inset Style Oeing Coe Dimensions mm Min. Boe Gaes RH D min VBX VX V14EGR R V V14EGR R

15 heaing Intenal Y Helix h oolhole face 60 Intenal h Patial Pofile 60 Inset Style V08 Pitch Oeing Coe Dimensions mm Helix Gaes PI mm RH Y h max Deg. VBX VX V08H H60 R V08H I60 R V08H J60 R V11H H60 R V V11H I60 R V11H J60 R V14H A60 R V V14H G60 R V14H AG60 R V16H A60 R V V16H G60 R V16H AG60 R Extenal 55 Intenal h Patial Pofile 55 Inset Style V14 Pitch Oeing Coe Dimensions mm Helix Gaes PI mm RH Y h max Deg. VBX VX V14H A55 R V14H G55 R V14H AG55 R V16H A55 R V V16H G55 R V16H AG55 R Extenal 15

16 heaing Intenal Y Helix h oolhole face h 1/4P Intenal 60 ISO Metic Min hea Inset Style Define by: R262 (DIN 13) oleance class: 6g/6H Oeing Coe Dimensions mm Helix Gaes mm RH Y h min Deg. VBX VX M8x V08H.50ISO R M8.5x V08H.75ISO R M9x1.0 1 V08H 1.00ISO R V M10x V08H 1.25ISO R M10x V08H 1.50ISO R M12x V08H 1.75ISO R M14x2.0 V11 2 V11H 2.00ISO R /8P Extenal h 1/4P Intenal 60 Ameican UN Min hea Inset Style Define by: ANSI B1.1:74 oleance class: 2A/2B Oeing Coe Dimensions mm Helix Gaes PI RH Y h min Deg. VBX VX 3/8-32UNE 32 V08H 32UN R /8-28UN 28 V08H 28UN R /8-24UN 24 V08H 24UN R /8-20UN V08 20 V08H 20UN R /8-18UNS 18 V08H 18UN R /8-16UNC 16 V08H 16UN R /16-14UNC 14 V08H 14UN R /16-12UNC V11 12 V11H 12UN R /8P Extenal R 0.137P Intenal 55 hitwoth - BS, BSP, BS, BSB Min hea Inset Style Define by: B.S.84:1956, DIN 259, ISO228/1:1982 oleance class: Meium Class A Oeing Coe Dimensions mm Helix Gaes PI RH Y h min Deg. VBX VX 1/2 x19 V11 19 V11H 19 R h R 0.137P Extenal 16

17 heaing Intenal Y Helix h oolhole face Intenal BSP Min hea Inset Style Define by: B.S.21:1985 oleance class: Stana BSP Oeing Coe Dimensions mm Helix Gaes PI RH Y h min Deg. VBX VX 1/4"-19BSP V11 19 V11H 19BSP R Extenal Intenal h NP Min hea Inset Style Define by: USAS B2.1:1968 oleance class: Stana NP 90 1º47 Oeing Coe Dimensions mm Helix Gaes PI RH Y h min Deg. VBX VX 1/8"-27NP 27 V08H 27NP R V /4"-18NP 18 V08H 18NP R Extenal 30 O 30 O Intenal NP Min hea Inset Style Define by: ANSI oleance class: Stana NP Oeing Coe Dimensions mm Helix Gaes PI RH Y h min Deg. VBX VX 1/4"-18NP V08 18 V08H 18NP R O 1 O 47 Extenal Intenal apez Min hea Inset Style Define by: DIN 103 oleance class: 7e/7H Oeing Coe Dimensions mm Helix Gaes mm RH Y h min Deg. VBX VX R10x2.0 2 V08H 2.0R R V R11x3.0 3 V08H 3.0R R R16x4.0 V11 4 V11H 4.0R R Extenal 17

18 Mini-V Holes Cabie Shank...19 Reinfoce Cabie Shank...20 Alloy Steel Shank...21 Sleeve Clamping System...22 Mini-V Holes Oeing Coe System C 1 V Hole ype C - Cabie Shank None - Steel Shank 2 - Pouct Line V - Mini-V 3 - Inset Size 08, 11, 14, Shank Diamete 6, 8, 12, ool Ovehang 12, 21, 29, 30, 42, 50, 56, 64, RH o LH None - RH L - LH Mini-V Sleeves MH 1 C Hole ype 2 - Coolant 3 - Shank Diamete 4 - Sleeve Boe MH - Micoscope Hole C - Coolant Channels 12, 16, 20 6, 8 18

19 Cabie Shank L1 L A D D1 Spae Pats Inset Style Dimensions mm Hole RH A L L1 D D1 Scew Size Key CV V08 CV CV * SNV08 M2.6x.45x8 K2 CV * CV V11 CV CV * SNV11 M3.5x.6x10 K3 CV * CV V16 CV SNV16 M5x0.8x12 K4 CV * o Boing an Chamfeing only. 19

20 Reinfoce Cabie Shank L1 L A S2 S1 D Spae Pats Inset Style Oeing Coe Dimensions mm V14 V16 Hole RH A L L1 D S1 S2 Scew Size Key CV CV * CV * CV SNV14 M4x0.7x12 K15 CV * CV * CV * CV CV * SNV16 M5x0.8x12 K4 CV * * o boing, chamfeing an face gooving only. 20

21 Alloy Steel Shank L1 L A D D1 Spae Pats Inset Style Oeing Coe Dimensions mm Hole RH A L L1 D D1 Scew Size Key V08 V SNV08 M2.6x.45x8 K2 V11 V SNV11 M3.5x.6x10 K3 V16 V SNV16 M5.0x.8x12 K4 L1 L A S2 D S1 Spae Pats Inset Style Oeing Coe Dimensions mm Hole RH A L L1 D S1 S2 Scew Size Key V14 V SNV14 M4x.7x12 K15 21

22 Sleeve Clamping D L D1 L1 Spae Pats Inset Style Oeing Coe Dimensions mm Oeing Coe Hole RH A L L1 D D1 Sleeve Scew Size Key V08 CV CV * MHC...-6 SNV08 M2.6x.45x8 K2 V11 CV CV * MHC...-8 SNV11 M3.5x.6x10 K3 * o boing an chamfeing only. Sleeves L H H B D Spae Pats Oeing Coe Dimensions mm Sleeve D=B H1 H L Scew Key MHC MHC MHC SL7D 15 K15 8 MHC MHC

23 NE GROOVEX Main Catalog PRESENING: he NE GROOVEX Main Catalog! One compehensive GROOVEX catalog fo gooving an tuning solutions. he GROOVEX Main Catalog featues all the latest tools an poucts incluing: Extenal Machining VG-Cut - Deep Gooving, heaing, uning, Pating Off & ace Gooving Applications GooVical - Pecise Gooving & uning Applications Intenal Machining VG-Cut - Intenal Gooving & uning Applications GooVical - Pecise Gooving & uning Applications Mini-V - Pecise uning, Gooving, heaing & ace Gooving micoscope - Pecise uning, Gooving, heaing & ace Gooving o moe etails visit

24 Mini-V Pecise uning, Gooving, heaing & ace Gooving Innovative Gooving & uning Solutions VARGUS Lt MERIC EE 10/2017 EDIION 08