CERAMIC INSERTS For Turning, Grooving and Milling

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1 SPK Cutting Tools VEHICLES AEROSPACE GEARS & BEARINGS ENGINEERING WIND ENERGY DISCOVER A MULTITUDE OF SOLUTIONS CERAMIC INSERTS Fo Tuning, Gooving and Milling

2 DISCOVER A MULTITUDE OF SOLUTIONS AEROSPACE The aeospace industy places extemely high demands on machining. In this field, machining capacity and pocess safety ae the decisive paametes, and ou CSA cutting mateials togethe with ou Monsoon Tool Technology tools ae the optimal solution. Component examples: Jet engine components such as blisks. AUTOMOTIVE INDUSTRY Fo ove 50 yeas, pecision tools fom CeamTec have been an integal pat of highly poductive machining solutions fo components fom the automotive industy. With ou tool solutions, the implementation of concete cost savings and inceased poductivity is always top pioity. Component examples: Bake discs, gea components, fly wheels, clutch plates, bake components, dive shafts, hydaulic elements, engine/ moto components. MACHINERY AND PLANT ENGINEERING Manufactuing complex components made of diffeent mateials with exteme pecision and optimal suface quality in an economic way that is the basic stuctue of equiements fo which we wok togethe with ou customes to ceate innovative, costefficient machining solutions. Component examples: geabox housings, flanges, guides, shafts, olles. WIND ENERGY In the field of wind enegy, special machining solutions ae often equied because the components involved ae fequently vey lage. Stict toleance equiements and a high level of suface quality place exceptional demands on the cutting mateials and tool holdes. By obseving and analysing the detemining factos fo machining, we ae able to povide ou customes with extemely efficient and cost-effective machining solutions. Component examples: Roto flanges, oto blade connections, planetay gea holdes, geabox housings, gea components. GEAR TECHNOLOGY, DRIVE TECHNOLO- GY AND BEARING INDUSTRY Suface quality, toleances and the tool life of the cutting mateials ae the quality standads fo had machining. Ou unique ange of cutting mateials made of PCBN and ceamics, togethe with ou pefectly matched tools, set the ba in this industy. In pactice, this esults in highly efficient and cost-effective machining. Component examples: Gea wheels, shafts, lage geabox components, beaing ings and olling elements.

3 VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-pefomance mateials that ae used in this industy equie cutting mateials that ensue an extemely high level of pocess eliability and a consistently high quality level. Ou cutting mateials and tools ae the pefect solution. Component examples: Connecting ods, pulley wheels, cylinde heads, cylinde lines TRANSPORT When machining components fo the tanspot industy, special solutions ae often equied in ode fo the machining pocess to emain economical and efficient. Ou tools and cutting mateials make these kinds of solutions possible. Component examples: Wheel ims, shafts, beaings AGRICULTURAL AND CONSTRUCTION MACHINERY We offe highly efficient beaing solutions fo components fo agicultual and constuction machiney. Ou ange of solutions ae cuently used fo machining of soft steel as well as pocessing cast ion and hadened pats. Component examples: Bake components, dive shafts, hydaulic elements, moto components AUTOMOTIVE Fo ove 50 yeas, pecision tools fom CeamTec have been an integal pat of highly poductive machining solutions fo components fom the automotive industy. Component examples: Bake discs, bake dums, fly wheels, connecting ods, gea components, engine blocks Moto industy Tanspot Agicultual and constuction machiney Automotive

4 THE PRODUCTIVITY EXPERTS TOOLS ADDED VALUE TECHNOLOGY APPLICATION 4 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

5 Contents SPK Ceamic Cutting Mateials... 6 SPK Cutting Ceamics: Specifications and Application Table...7 SPK Ceamic Insets fo Tuning...8 Cutting Data Recommendations fo Tuning Designation System fo Tuning Insets accoding to ISO Contents: Ceamic Insets fo Tuning SPK Ceamic Insets fo Tuning SPK Ceamic Insets fo Gooving...53 Cutting Data Recommendations fo Gooving...54 Designation System fo Gooving Insets Designation System fo Gooving Insets: Poly-V Pofiles Contents: Ceamic Insets fo Gooving...61 SPK Ceamic Insets fo Gooving SPK Ceamic Insets fo Milling...77 Cutting Data Recommendations fo Milling Designation System fo Milling Insets Contents: Ceamic Insets fo Milling...82 SPK Ceamic Insets fo Milling Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 5

6 SPK Ceamic Cutting Mateials OXIDE CERAMICS The taditional ceamic cutting mateials based on Al 2 O 3 and ZO 2 ae used fo gooving, ough tuning and finishing gey cast ion and alloyed gey cast ion wokpieces without coolant. SN 60 The Al 2 O 3 cutting mateial with the highest wea esistance and ed hadness. Ideal fo gooving and tuning cast ion with continuous cut. SN 80 E A standad cutting mateial fo tuning cast ion and alloyed cast ion with continuous cut, lage measuements and high standads fo wea esistance. SN 180 This cutting mateial offes maximum eliability fo finish-tuning and ough tuning gey cast ion with continuous cut thanks to its impoved themal and wea esistance. MIXED CERAMICS Mixed ceamics ae composite mateials made of aluminium oxide and a titanium hadening component with excellent wea esistance and edge stability, even at high tempeatues. Mixed ceamics ae used in had pat tuning of hadened steels, had tuning of olls and fine machining of wokpieces made of gey cast ion. SH 2 has an extemely homogeneous submicon stuctue. This esults in inceased mechanical and themal esistance and allows a highly pecise design of the cutting edges. The mixed ceamic mateial fo had fine machining with continuous cut. SH 4 This mixed ceamic mateial has a significantly inceased wea esistance, as well as exteme toughness and high edge stability. The ideal cutting mateial fo both oll machining and finishing gey cast ion and ductile cast ion with continuous o light inteupted cut. SILICON NITRIDE AND SiAlON CERAMICS Ou cutting mateials have to meet a wide vaiety of equiements, fom those of basic ough tuning to high-pefomance machining of difficult to machine cast ion mateials with continuous o inteupted cut. Ou boad ange of cutting mateials offes the optimal solution fo numeous cutting applications. SL 408 The basic cutting mateial fo ough tuning gey cast ion wokpieces with continuous o inteupted cut. SL 406 This basic type has a fine, homogeneous stuctue, making it ideal fo semifinishing gey cast ion components with continuous o inteupted cut. SL 500 This standad silicon nitide ceamic gade offes advantages fo a boad ange of applications in oughing and finishing gey cast ion mateials with continuous o inteupted cut. SL 506 The finishing specialist fo finish tuning gey cast ion mateials. Embedded hadening components give this mateial extemely high edge stability and wea esistance without sacificing its toughness. SL 508 This cutting mateial is designed especially fo ough tuning gey cast ion wokpieces, paticulaly with an inteupted cut. It featues maximum toughness with exteme hadness and good wea esistance. SL 606 This cutting all-ounde can handle applications fom finishing to light ough tuning. It also offes high size accuacy. SL 608 This oughing mateial is ideal fo alloyed cast ion mateials. It ensues a consistently high output, even unde difficult conditions. SL 808 The SL 808 s optimised toughness and wea esistance delive maximum cutting lengths when ough milling gey cast ion and ductile cast ion with highest feed ates pe tooth. SL 550 C The TiN-Al 2 O 3 coating on this silicon nitide ceamic allows it to pefom oughing and semi-finishing opeations on ductile cast ion wokpieces, even unde difficult cutting conditions. SL 554 C The multi-laye Ti-based coating offes inceased wea esistance and educes the fiction foces between the mateial being machined and the cutting mateial. It is optimised fo oughing high-stength ductile cast ion wokpieces with an inteupted o smooth cut. SL 654 C The multi-laye TiCN/TiN coating ensues optimum pefomance fo ough tuning fesh gey cast ion. It also allows the cutting data and, as a esult, the machining volume to be inceased consideably. SL 658 C This high-end cutting mateial delives its best pefomance duing HPC machining of ductile cast ion wokpieces. Its multi-laye Al 2 O 3 coating allows maximum cutting speeds and lage chip coss-section to optimise the cost-effectiveness and poductivity of oughing opeations. SL 854 C The multi-laye TiN coating educes wea and significantly deceases fiction between the cutting mateial and the mateial being machined. As a esult, it offes longe tool lives. This cutting mateial can be used fo semi-finishing and finishing gey cast ion and ductile cast ion. SL 858 C Maximum toughness and wea esistance make this TiN-Al 2 O 3 -coated mateial ideal fo milling in high-pefomance oughing and semi-finishing opeations on gey cast ion and ductile cast ion components. 6 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

7 SPK Cutting Ceamics: Specifications and Application Table SPK type ISO* Mateial goup Machining technique Aea of application (DIN ISO 513) Applications P K H T M G Mixed ceamic SH 2 CM-K10 SH 4 CM-K10 Oxide ceamic SN 60 CA-K10 SN 80 E CA-P20 SN 180 CA-K15 Silicon nitide ceamic and SiAlON SL 406 CN-K25 SL 408 CN-K30 SL 500 CN-K25 SL 506 CN-K20 SL 508 CN-K30 SL 606 CN-K25 SL 608 CN-K30 SL 808 CN-K30 Coated SL 550 C CC-K25 SL 554 C CC-K20 SL 654 C CC-K25 SL 658 C CC-K30 SL 854 C CC-K20 SL 858 C CC-K30 *ISO: ISO application goup Mateial goup: P = steel K = cast ion H = had mateials Machining technique: T = tuning M = milling G = gooving Main aea of application Aea of application Pimay applications Additional applications Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 7

8 SPK Ceamic Insets fo Tuning 8 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

9 Cutting Data Recommendations fo Tuning Gey Cast Ion MATERIAL NO. HARDNESS (HB) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS GG-15 GJL-150 Ft 15 D Gade FG 15 G 15 No 25 B FC GG-20 GJL-200 Ft 20 D Gade G 20 No 30 B FC GG-25 GJL-250 Ft 25 D Gade FG 25 G 25 No 35 B FC GG-30 GJL-300 Ft 30 D Gade FG 30 G 30 No 45 B FC GG-35 GJL-350 Ft 35 D Gade FG 35 G 35 No 50 B FC 350 SPK silicon nitide ceamic / SiAlON HARDNESS (HB) CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 25 Roughing with continuous cut SL SL SL SL SL SL SL SL 654 C SL 554 C SL SL SL SL SL SL SL SL 654 C SL 554 C SL SL SL SL SL SL SL SL 654 C SL 554 C Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 9

10 Cutting Data Recommendations fo Tuning Gey Cast Ion HARDNESS (HB) CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 25 Roughing with an inteupted cut SL SL SL SL SL SL 554 C SL SL SL SL SL SL 554 C SL SL SL SL SL SL 554 C 6.3 Finishing with continuous o inteupted cut SL SL SL SL SL 554 C SL 654 C 10 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

11 Cutting Data Recommendations fo Tuning Gey Cast Ion SPK oxide ceamic HARDNESS (HB) CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 25 Roughing with continuous cut SN 80 E SN SN 80 E SN SN 80 E SN Finishing with continuous cut SN SN SN SN SN SN 180 SPK mixed ceamic HARDNESS (HB) CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 6.3 Finishing Fine finishing SH SH SH SH SH SH SH SH SH SH 4 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 11

12 Cutting Data Recommendations fo Tuning Ductile Cast Ion D EU F GB S E I USA J MATERIAL NO. UTS (N/mm 2 ) DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS GGG-40 GJL FGS SNG 420/ FGE GS FCD GGG-50 GJL FGS SNG 500/ FGE 50-7 GS FCD GGG-60 GJL FGS SNG 600/ FGE 60-2 GS FCD GGG-70 GJL FGS SNG 700/ FGE 70-2 GS FCD 700 SPK silicon nitide ceamic/sialon TENSILE STRENGTH CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE UTS (N/mm 2 ) RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 25 Roughing with continuous cut SL 550 C SL 658 C SL 550 C SL 658 C 25 Roughing with an inteupted cut SL 550 C SL 554 C SL 654 C SL 658 C 12.5 Semi-finishing with continuous cut SL 550 C SL 658 C SL 550 C SL 658 C 12.5 Semi-finishing with an inteupted cut SL 550 C SL 554 C SL 654 C SL 658 C 12 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

13 Cutting Data Recommendations fo Tuning Ductile Cast Ion SPK mixed ceamic TENSILE STRENGTH CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE UTS (N/mm2) RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE Finishing Fine finishing SH SH SH SH SH SH SH SH 4 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 13

14 Cutting Data Recommendations fo Tuning Chilled Cast Ion SPK mixed ceamic HARDNESS Shoe C CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 12.5 Semi-finishing SH SH SH SH SH SH SH SH SH SH SH 4 14 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

15 Cutting Data Recommendations fo Tuning Hadened Steel SPK mixed ceamic HARDNESS (HRC) CUTTING SPEED v c (m/min) CUTTING DEPTH a p (mm) FEED RATE f (mm/ev) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE 0.8 Fine finishing SH SH 4 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 15

16 Designation System fo Tuning Insets accoding to ISO 1832 V 35 D 55 E 75 C 80 M 86 K 55 B 82 A 85 R S 90 T 60 W 80 L P 108 H 120 O 135 n N 0 A 3 B 5 C 7 P 11 D 15 E 20 F 25 G 30 O Cleaance angle which equies special data. Inscibed cicle d mm d d RC, RN S d O 135 d T 60 C 80 E 75 d D 55 V 35 d W 80 Inscibed cicle d mm d RB (Type MO) Inset shape Nomal cleaance angle n Inset size S N G N Toleances Inset type Inset thickness m m N s d d A W X Special design s * Pemissible deviations fo the inset shape, depending on the inset size S ± mm d ± mm m ± mm Inscibed Toleance class A cicle m ± mm d ± mm C d mm E M U J, K, L, M U F G H J * K * L * M * * U * * T Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

17 F E Shap T Rounded S Inset with IKS-PRO notch Chamfeed K Chamfeed and ounded P Double chamfeed Cone design Double chamfeed and ounded Design vaiants 08 T DO 95Z025 Cone adius Chamfe design Designation key fo ZZ geometies Inset with cone adius Inset with cutting edge b s n 00 RN, RC Appoach angle Cleaance M0 RB of the main angle cutting edge n A 45 N D 60 C E 75 P F 85 D P 90 E Z othe angles F 25 ZZ Special design Chamfe width b in 1/100 mm and angle S without degee symbol e.g x 20 = x 20 = Appoach angle e.g. 85 = = 95 Width of the ZZ chamfe e.g. 025 = 0.25 mm 050 = 0.50 mm Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 17

18 Contents: Ceamic Insets fo Tuning CCGW CCGX, CCMX CNGA, CNMA CNGN Page 20 Page 20 Page 20, 24 Page CNGX, CNMX CNGX-DO DCMX DNGA, DNMA Page Page 23 Page 26 Page 26, 28 DNGN DNGX DNGX-DO ENGN Page Page 27, 28 Page 28 Page 29 RBGN RCGN RCGX RNGN Page Page 31 Page 32 Page Tel.: Fax: Website: spk-tools.com ceamtec.com

19 Contents: Ceamic Insets fo Tuning SCGN, SCUN SCMX SNGA, SNMA SNGN, SNMN Page 35, 37 Page 37 Page 37, 44 Page 38-41, 44 SNGX, SNMX SNGX-DO SPUN TCGN, TCUN Page 41, 43, 45 Page Page 46 Page 47 TCGW TNGA, TNMA TNGN, TNMN TPGN, TPUN Page 47 Page 47, 49 Page Page VNGA VNGN VNGX VNGX-DO Page 51 Page 51 Page 51 Page 51 Tel.: Fax: Website: spk-tools.com ceamtec.com 19

20 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CCGW 09 T3.. T CCGW 09 T3 04 T SH CCGW 09 T3 08 T SH CCGW 09 T3 12 T SH CCGW 09 T3 04 T SL CCGW 09 T3 08 T SL SL 550 C CCGW 09 T3 12 T SL CCGW T CCGW T SL SL 550 C CCGW T SL SL 550 C CCGX T CCGX T SN 80 E CCMX T CCMX T SL CCMX T SL CCMX T SL CNGA T CNGA T SH CNGA T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

21 95 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CNGN T CNGN T SL CNGN T SL CNGN T SL CNGN T CNGN T SH CNGN T SH CNGN T SH CNGN T SN CNGN T SH CNGN T SH SL SL CNGN T SH SL SL SN CNGN T SH SL SL CNGN T - 95Z075 CNGN T Z075 SH SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 21

22 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CNGN T CNGN T SH SH SL SN 80 E CNGN T SH SH SL SN 80 E SN CNGN T SH SH SL SL 550 C SN 80 E SN CNGN T SH CNGN P CNGN P 85 SH CNGN P 85 SH CNGN T CNGN T SN CNGN T SH SL SN 80 E CNGN T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

23 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CNGX T CNGX T SL CNGX T SL CNGX T CNGX T SH CNGX T SH CNGX T SH CNGX T SH CNGX T SH CNGX T - DO CNGX T DO SL CNGX T DO SL CNGX T - DO CNGX T DO SH SL SL CNGX T DO SH SL SL SL SL SL 654 C SL 658 C SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 23

24 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CNGX T - DO CNGX T DO SH SL SL SL SL SL 654 C SL 658 C SN CNGX T - DO CNGX T DO SL CNGX T DO SL SL SL 658 C CNGX T - DO CNGX T DO SL 658 C CNMA T CNMA T SL SL 550 C CNMA T SL SL 550 C CNMA T SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

25 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. CNMX T CNMX T SL CNMX T SL SL CNMX T CNMX T SL SL 550 C SN SN 80 E CNMX T SL SL SL SL 550 C SL 554 C SN SN 80 E CNMX T SL SL SL SL 550 C SL 554 C SN SN 80 E CNMX T SL CNMX T CNMX T SL SL 550 C SL 554 C SN 80 E CNMX T SL SL 550 C SL 554 C SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 25

26 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. DCMX T DCMX T SL DCMX T SL DCMX T SL DNGA T DNGA T SH DNGA T SH DNGA T DNGA T SH DNGA T SH DNGA T SH DNGN T DNGN T SH DNGN T SH DNGN T SH DNGN T DNGN T SH DNGN T SH DNGN T SH DNGN T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

27 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. DNGN T DNGN T SH DNGN T SH DNGN T SH DNGN T SH SN DNGN T SH SN SN 80 E DNGN T SH SH SN SN SN 80 E DNGN T SH SH SN SN SN 80 E DNGN P DNGN P 85 SH DNGX T DNGX T SH DNGX T SH DNGX T SH DNGX T SH DNGX T SH DNGX T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 27

28 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. DNGX T - DO DNGX T DO SL SL SL 654 C SL 658 C DNGX T DO SL SL 654 C SL 658 C DNGX T DO SL SL 654 C SL 658 C DNGX T DNGX T SH DNGX T SH DNGX T SH DNGX T - DO DNGX T DO SH DNGX T DO SH SL SL SL 654 C SL 658 C SN DNGX T DO SH SL SL SL 654 C SL 658 C SN DNMA T DNMA T SL DNMA T SL DNMA T SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

29 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. DNMX T DNMX T SL 550 C SN SN 80 E DNMX T SL SL 550 C SN SN 80 E DNMX T SL SL 550 C SN SN 80 E DNMX T DNMX T SL SL 550 C DNMX T SL SL SL SL 550 C SN SN 80 E DNMX T SL SL SL SL 550 C SN SN 80 E ENGN T ENGN T SH ENGN T SH SL SN SN 80 E ENGN T SH SL SN SN 80 E ENGN T SH SL SN SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 29

30 5 5 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. RBGN M0 RBGN M0 S SH RBGN M0 RBGN M0 S SH RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RBGN M0 T SH SL RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RBGN M0 T SH SL RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RBGN M0 T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

31 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RBGN M0 RBGN M0 P 86 SH RBGN M0 S SH RCGN RCGN S SH RCGN T SH SN 80 E RCGN RCGN S SH RCGN T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 31

32 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. RCGX RCGX S SH RCGX RCGX P 86 SH RCGX S SH RCGX T SH SL SN 80 E RCGX RCGX P 86 SH RCGX S SH RCGX T SH SL SN 80 E RCGX RCGX P 86 SH RCGX S SH RCGX T SN 80 E RCGX RCGX P 86 SH RCGX S SH RCGX T SN SN 80 E RCGX RCGX P 86 SH RCGX S SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

33 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. RNGN RNGN T SH SL SN RNGN RNGN T SH SL SN RNGN RNGN P 85 SH RNGN S SH RNGN T SH RNGN T SH SL SN SN 80 E RNGN RNGN P 85 SH RNGN S SH RNGN RNGN P 85 SH RNGN S SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 33

34 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. RNGN RNGN P 85 SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

35 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SCGN T SCGN T SL SL SN SCGN Z025 SCGN E - 85Z025 SL SL SCGN F - 85Z025 SL SL SCGN S Z025 SL SL SCGN F - 85Z050 SCGN F - 85Z050 SL SL SCGN T - 85Z075 SCGN T Z075 SL SL SCGN AC T - 85Z075 R08 SCGN AC T Z075 R08 SL SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 35

36 85 85 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SCGN T SCGN T SH SL SN SCGN T SH SL SN SCGN Z025 SCGN F - 85Z025 SL SL SCGN T Z025 SL SL SCGN F - 85Z050 SCGN F - 85Z050 SL SL SCGN T - 85Z075 SCGN T Z075 SL SL SCGW 09 T3.. T SCGW 09 T3 04 T SH SCGW 09 T3 08 T SH SCGW 09 T3 04 T SL SCGW 09 T3 08 T SL SL 550 C SCGW 09 T3 12 T SL SL 550 C Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

37 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SCGW T SCGW T SL SL 550 C SCGW T SL SL 550 C SCMX T SCMX T SL SCMX T SL SCUN T SCUN T SL SN SCUN T SL SN SCUN T SCUN T SH SN SCUN T SH SL SN SCUN T SH SN SCUN T SL SNGA T SNGA T SH SNGA T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 37

38 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGN T SNGN T SN SNGN T SH SN SNGN T SN SNGN T SL SN 80 E SNGN T SNGN T SH SH SL SL SNGN T SH SN SNGN T SH SL SL SN SN 80 E SNGN T SL SL SN SNGN Z025 SNGN F - 85Z025 SL SL SNGN T Z025 SN SNGN Z050 SNGN F - 85Z050 SL SL SNGN T Z050 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

39 85 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGN T - 85Z075 SNGN T Z075 SN SNGN T SNGN T SH SN SNGN T SH SN SNGN T SH SN SNGN T SN SNGN T SH SH SL SL SN SNGN T SH SH SL SL SL 550 C SN SNGN T SN SH SL SL SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 39

40 85 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGN T - 85Z075 SNGN T Z075 SL SL SNGN T Z075 SN SNGN T - 85Z075 SNGN T Z075 SL SL SNGN T SNGN T SH SNGN T SH SN SNGN T SN SNGN T SH SN SNGN T SH SH SL SL SN SN SN 80 E SNGN T SH SH SL SL SL 550 C SN SN SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

41 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGN T SNGN T SH SH SL SL SL 550 C SN SN SN 80 E SNGN T SNGN T SN SN SN 80 E SNGN T SH SN SN 80 E SNGN T SH SN SN 80 E SNGN SNGN P 85 SH SNGN S SH SNGN T SH SNGX T SNGX T SL SNGX T SL SNGX T SL SNGX T SNGX T SH SNGX T SH SNGX T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 41

42 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGX T - DO SNGX T DO SH SNGX T - DO SNGX T DO SH SNGX T DO SH SL SNGX T - DO SNGX T DO SH SL SL SNGX T DO SH SL SL SL SL SL 654 C SL 658 C SN SNGX T DO SH SL SL SL SL SL 654 C SL 658 C SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

43 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNGX T - DO SNGX T DO SL SNGX T DO SL SL SL SL 658 C SNGX T - DO SNGX T DO SL 658 C SNGX S SNGX S SH SNGX S SNGX S SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 43

44 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNMA T SNMA T SL SNMA T SL SNMA T SL SNMA T SNMA T SN 80 E SNMN T SNMN T SN SNMN T SN SN 80 E SNMN T SN SN 80 E SNMN T SNMN T SN SN 80 E SNMN T SN SN 80 E SNMN T SNMN T SN 80 E SNMN T SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

45 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SNMX T SNMX T SL SL SNMX T SL SL SNMX T SNMX T SL SNMX T SL SL 550 C SL 554 C SN SN 80 E SL SL SNMX T SL SL 550 C SL 554 C SN 80 E SL SL SNMX T SNMX T SL SL 550 C SL 554 C SN 80 E SNMX T SL SL 550 C SL 554 C SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 45

46 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. SPUN T SPUN T SH SN SPUN T SH SN SPUN T SPUN T SH SN SPUN T SH SN SPUN T SH SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

47 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. TCGN T TCGN T SL SL TCGW T TCGW T SL TCGW T SL TCGW 16 T3.. T TCGW 16 T3 04 T SL TCGW 16 T3 08 T SL TCUN T TCUN T SH SN TCUN T SH SN ,76 TCUN T SH SN TNGA T TNGA T SH TNGA T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 47

48 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. TNGN T TNGN T SH TNGN T SH SN TNGN T SH TNGN T SH TNGN T TNGN T SH TNGN T SH TNGN T SH TNGN T SH TNGN T SH SN TNGN T SH SN TNGN T SH SL SL SN TNGN T SH SL SL SN TNGN T TNGN T SH SN SN SN 80 E TNGN T SH SN SN SN 80 E TNGN T SH SN SN SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

49 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. TNGN T TNGN T SH SN SN SN 80 E TNMA T TNMA T SL TNMA T SL TNMN T TNMN T SN TNMN T SN TNMN T SN TPGN T TPGN T SL SL TPUN T TPUN T SH TPUN T SH Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 49

50 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. TPUN T TPUN T SH SN TPUN T SH SL SN TPUN T SH SL SL SN TPUN T TPUN T SH SN TPUN T SH SL SL SN TPUN T SH SL SL SN TPUN T SH SL SL SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

51 Ceamic Insets fo Tuning INSERT ISO GRADE SPK REF. NO. VNGA T VNGA T SH VNGA T SH VNGA T SH VNGA T SH VNGN T VNGN T SH VNGN T SH VNGN T SH VNGN T SH VNGX T VNGX T SN 80 E VNGX T SL SN 80 E SL SL 550 C SN 80 E VNGX T SL SL 550 C VNGX T - DO VNGX T DO SL SL VNGX T DO SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 51

52 52 Tel.: Fax: Website: spk-tools.com ceamtec.com

53 Ceamic Insets fo Gooving Tel.: Fax: Website: spk-tools.com ceamtec.com 53

54 Cutting Data Recommendations fo Gooving MATERIAL HARDNESS (HB) CUTTING SPEED v c (m/min) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE GREY CAST IRON SN SN 80 E SL SL SH SN SN 80 E SL SL SH 2 MATERIAL HARDNESS (HRC) CUTTING SPEED v c (m/min) FEED RATE f (mm) GRADE RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE HARDENED STEEL SH SH 4 54 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

55 Tel.: Fax: Website: spk-tools.com ceamtec.com 55

56 Designation System fo Gooving Insets G n N Single-edge L Double-edge N 0 A 3 B 5 C 7 P 11 O Cleaance angle which equies special data. P X Special design A B C D E F G 5 mm 5.5 mm 6 mm 6.5 mm 7.5 mm 8 mm 10 mm Inset shape Nomal cleaance angle n Inset type Inset thickness G B M P 12 A Toleance Inset size Height Length Goove width Meßzylinde Measuing cylinde mm M ± 0.13 mm ± 0.1 mm ± 0.1 mm mm 56 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

57 F Shap S Left adius Right adius Chamfeed and ounded T Chamfeed Cone design L0.8 =0.8mm R0.8 =0.8mm L1.5 =1.5mm R1.5 =1.5mm L2 =2.0mm R2 =2.0mm Edge adii 0400 T - N L2R2 - RAG Goove width Cutting diection Type Gooving system R mm mm mm mm mm mm.... L N Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 57

58 Designation System fo Poly-V Gooving Insets n N I N 0 A 3 B 5 C 7 P 11 X Special design Inset shape Nomal cleaance angle n Inset type I N M N 12 Toleances Inset size m m * Pemissible deviations fo the inset shape, depending on the inset size s d d S = ± mm d = ± mm m = ± mm Inscibed Toleance class A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 d mm d mm U M, N U E 0,025 0,025 0,025 d = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 0,05 0,08 0,08 0,13 J 0,025 0,05-0,13* 0,005 9,52 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0, mm 12 0 mm mm 58 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

59 mm mm mm mm 6 6 cutting edges mm mm mm mm Inset width J K L M Pofile type Poly-V pofile DIN cutting edges 4 4 cutting edges 3 3 cutting edges 1 1 cutting edge Numbe of cutting edges Poly-V pofile DIN 7867 A 147 T - K 4-04 Inset thickness Cone design Radius Tooth inteio E s Rounded A B 5 mm 5.5 mm F Shap mm C 6 mm S D 6.5 mm E F 7.5 mm 8 mm Chamfeed and ounded T G 10 mm Chamfeed Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 59

60 60 Tel.: Fax: Website: spk-tools.com ceamtec.com

61 Contents: Ceamic Insets fo Gooving GBMP - RAG LBMP - RAG GBMP GBMP TL, GBMP TR Page 62 Page 63 Page Page 65 LBMP NBMN Poly-V pofile INMX Poly-V pofile INMN Page Page 68 Page 69 Page Pofile KP1 Pofile KP2 Pofile P1 Pofile P2 Page 72 Page 73 Page 74 Page 75 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 61

62 Ceamic Insets fo Gooving, RAG Gooving System INSERT DESIGNATION GRADE SPK REF. NO. GBMP 12 A RAG GBMP 12 A 0400 T N L0.5R0.5 - RAG SH SL SL SN GBMP 12 A RAG GBMP 12 A 0500 T N L0.8R0.8 - RAG SH SL SL SN GBMP 12 A RAG GBMP 12 A 0600 T N L0.8R0.8 - RAG SH SL SL SN GBMP 12 A RAG 5.0 GBMP 12 A 0700 T N L0.8R0.8 - RAG SH SL SL SN GBMP 12 A RAG GBMP 12 A 0800 T N L0.8R0.8 - RAG SH SL SL SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

63 Ceamic Insets fo Gooving, RAG Gooving System INSERT DESIGNATION GRADE SPK REF. NO. LBMP 12 A RAG LBMP 12 A 0400 T N L2R2 - RAG SH SL SL SN LBMP 12 A RAG LBMP 12 A 0500 T N L2.5R2.5 - RAG SH SL SL SN LBMP 12 A RAG LBMP 12 A 0600 T N L3R3 - RAG SH SL SL SN LBMP 12 A RAG LBMP 12 A 0700 T N L3.5R3.5 - RAG SH SL SL SN LBMP 12 A RAG LBMP 12 A 0800 T N L4R4 - RAG SH SL SL SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 63

64 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. GBMP 12 A 040 GBMP 12 A 040 S SH GBMP 12 A 040 T SH SL SN GBMP 12 A 050 GBMP 12 A 050 S SH GBMP 12 A 050 T SH SL SN GBMP 15 E 060 GBMP 15 E 060 S SH GBMP 15 E 060 T SH SL SN SN 80 E GBMP 15 E 070 GBMP 15 E 070 T SH SL SN SN 80 E GBMP 15 E 080 GBMP 15 E 080 T SH SL SN SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

65 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. GBMP 15 E 100 GBMP 15 E 100 T SH SL SN SN 80 E GBMP 15 E 060 TL GBMP 15 E 060 TL SN ,0 GBMP 15 E 060 TR GBMP 15 E 060 TR SN ,0 0.6 GBMP 15 E 080 TL GBMP 15 E 080 TL SN GBMP 15 E 080 TR GBMP 15 E 080 TR SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 65

66 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. LBMP 12 A 040 LBMP 12 A 040 S SH LBMP 12 A 040 T SH SL SN LBMP 12 A 050 LBMP 12 A 050 S SH LBMP 12 A 050 T SH SL SN LBMP 15 E 060 LBMP 15 E 060 S SH LBMP 15 E 060 T SH SL SN LBMP 15 E 070 LBMP 15 E 070 T SL SN LBMP 15 E 080 LBMP 15 E 080 T SL SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

67 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. LBMP 15 E 100 LBMP 15 E 100 T SN SL LBMP 15 E 100 T SL Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 67

68 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. NBMN 12 F 100 NBMN 12 F 100 T SH SN 80 E NBMN 12 F 120 NBMN 12 F 120 T SH SN 80 E NBMN 15 F 150 NBMN 15 F 150 T SH SN 80 E NBMN 19 F 190 NBMN 19 F 190 T SH SN 80 E NBMN 24 F 250 NBMN 24 F 250 T SH SN 80 E Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

69 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. INMX 25 F J1 INMX 25 F 023 T J1 SN INMX 25 F K1 INMX 25 F 036 T K1 SN INMX 25 F L1 INMX 25 F 047 T L1 SN INMX 25 F M1 INMX 25 F 094 T M1 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 69

70 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. INMN 09 A K3 INMN 09 A 111 F - K3 SN INMN 09 A K3-04 INMN 09 A 111 E - K3-04 SN INMN 12 A K4 INMN 12 A 147 F - K4 SN INMN 12 A K4-04 INMN 12 A 147 E - K4-04 SN INMN 15 A K5 INMN 15 A 182 E - K5 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

71 Ceamic Insets fo Gooving INSERT DESIGNATION GRADE SPK REF. NO. INMN 15 A K5-04 INMN 15 A 182 E - K5-04 SN INMN 15 A K6 INMN 15 A 218 E - K6 SN INMN 15 A K6-04 INMN 15 A 218 E - K6-04 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 71

72 Ceamic Insets fo Gooving Pofile KP 1 b b 1 b w 0,4 l 2 c a c a 2 t 1 z b w b 1 INSERT GRADE SPK REF. NO. Dimensions (mm) bw b1 t ca b l t ß 1 2 KP1-34 SPA DIN 2211 SN KP1-34 SPB DIN 2211 SN KP1-34 SPC DIN 2211 SN KP1-34 SPZ DIN 2211 SN KP1-36 SN KP1-36 SN KP1-36 SN KP1-36 SN KP1-38 SPA DIN 2211 SN KP1-38 SPB DIN 2211 SN KP1-38 SPC DIN 2211 SN KP1-38 SPZ DIN 2211 SN KP1-38 SN KP1-38 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

73 Ceamic Insets fo Gooving Pofile KP 2 b b 1 b w 0,4 l 2 2 c a c a t 1 z b w b 1 einsert GRADE SPK REF. NO. Dimensions (mm) bw b1 t ca b l t ß 1 2 KP2-36 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 73

74 Ceamic Insets fo Gooving Pofile P 1 b t l 1 z b 1 einsert GRADE SPK REF. NO. Dimensions (mm) bw t b l z 1 P1-30 Sn ,0 21,0 17,07 46,0 4,75 1,0 P1-34 SPA DIN 2211 SN ,7 14,0 13,82 32,0 4,04 1,0 P1-34 SPB DIN 2211 SN ,3 18,0 17,52 40,0 5,29 1,5 P1-34 SPC DIN 2211 SN ,0 24,0 23,22 52,0 7,32 2,0 P1-34 SPZ DIN 2211 SN ,7 11,0 10,92 26,0 2,97 1,0 P1-34 SN ,0 16,0 18,22 36,0 7,22 1,5 P1-34 SN ,0 15,0 14,22 34,0 3,83 1,0 P1-34 SN ,6 20,0 19,82 44,0 6,37 2,0 P1-34 SN ,0 12,0 11,22 28,0 2,66 1,0 P1-34 SN ,0 18,0 18,22 40,0 5,99 1,5 P1-36 SN ,7 14,0 16,6 40 3,60 1,0 P1-36 SN ,7 11,5 11,0 27 2,22 0,5 P1-36 SN ,0 20,5 23,3 45 8,68 1,5 P1-36 SN ,0 15,0 14,3 34 3,25 1,0 P1-38 SPA DIN 2211 SN ,7 14,0 14,08 32,0 3,06 1,0 P1-38 SPB DIN 2211 SN ,3 18,0 17,68 40,0 3,91 1,5 P1-38 SPC DIN 2211 SN ,0 24,0 23,38 52,0 5,47 2,0 P1-38 SPZ DIN 2211 SN ,7 11,0 11,07 26,0 2,12 1,0 P1-38 SN ,3 13,00 14,68 30,0 4,35 1,0 P1-38 SN ,5 16,50 15,86 37,0 3,12 1,0 P1-38 SN ,0 16,00 18,38 36,0 5,98 1,0 P1-38 SN ,6 14,75 14,04 33,5 2,51 0,5 P1-38 SN ,6 20,00 19,98 44,0 4,83 2,0 P1-38 SN ,7 17,50 17,10 39,0 3,66 0,8 P1-40 SN ,2 15,2 16,69 34,5 4,14 0,5 74 Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com

75 Ceamic Insets fo Gooving Pofile P 2 b t l 1 b 1 einsert GRADE SPK REF. NO. Dimensions (mm) b1 t b l 1 P2-30 SN P2-30 SN P2-36 SN P2-36 SN P2-36 SN Tel.: Fax: info@spk-tools.com Website: spk-tools.com ceamtec.com 75

76 76 Tel.: Fax: Website: spk-tools.com ceamtec.com

77 Ceamic Insets fo Milling Tel.: Fax: Website: spk-tools.com ceamtec.com 77

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