SPK CUTTING TOOLS. SPK CERMETS Turning, Grooving and Milling

Transcription

1 SPK CUTTING TOOLS VEHICLES AEROSPACE GEARS & BEARINGS ENGINEERING WIND ENERGY SPK CERMETS Tuning, Gooving nd Milling

2 DISCOVER A MULTITUDE OF SOLUTIONS AEROSPACE The eospce industy plces extemely high demnds on mchining. In this field, mchining cpcity nd pocess sfety e the decisive pmetes, nd ou CSA cutting mteils togethe with ou Monsoon Tool Technology tools e the optiml solution. Component exmples: Jet engine components such s blisks. AUTOMOTIVE INDUSTRY Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly poductive mchining solutions fo components fom the utomotive industy. With ou tool solutions, the implementtion of concete cost svings nd incesed poductivity is lwys top pioity. Component exmples: Bke discs, ge components, fly wheels, clutch pltes, bke components, dive shfts, hydulic elements, engine/ moto components. MACHINERY AND PLANT ENGINEERING Mnufctuing complex components mde of diffeent mteils with exteme pecision nd optiml sufce qulity in n economic wy tht is the bsic stuctue of equiements fo which we wok togethe with ou customes to cete innovtive, costefficient mchining solutions. Component exmples: gebox housings, flnges, guides, shfts, olles. WIND ENERGY In the field of wind enegy, specil mchining solutions e often equied becuse the components involved e fequently vey lge. Stict tolence equiements nd high level of sufce qulity plce exceptionl demnds on the cutting mteils nd tool holdes. By obseving nd nlysing the detemining fctos fo mchining, we e ble to povide ou customes with extemely efficient nd cost-effective mchining solutions. Component exmples: Roto flnges, oto blde connections, plnety ge holdes, gebox housings, ge components. GEAR TECHNOLOGY, DRIVE TECHNOLO- GY AND BEARING INDUSTRY Sufce qulity, tolences nd the tool life of the cutting mteils e the qulity stndds fo hd mchining. Ou unique nge of cutting mteils mde of PCBN nd cemics, togethe with ou pefectly mtched tools, set the b in this industy. In pctice, this esults in highly efficient nd cost-effective mchining. Component exmples: Ge wheels, shfts, lge gebox components, being ings nd olling elements.

3 VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-pefomnce mteils tht e used in this industy equie cutting mteils tht ensue n extemely high level of pocess elibility nd consistently high qulity level. Ou cutting mteils nd tools e the pefect solution. Component exmples: Connecting ods, pulley wheels, cylinde heds, cylinde lines. TRANSPORT When mchining components fo the tnspot industy, specil solutions e often equied in ode fo the mchining pocess to emin economic nd efficient. Ou tools nd cutting mteils mke these kinds of solutions possible. Component exmples: Wheel ims, shfts, beings. AGRICULTURAL AND CONSTRUCTION MACHINERY We offe highly efficient being solutions fo components fo gicultul nd constuction mchiney. Ou nge of solutions e cuently used fo mchining of soft steel s well s pocessing cst ion nd hdened pts. Component exmples: Bke components, dive shfts, hydulic elements, moto components. AUTOMOTIVE Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly poductive mchining solutions fo components fom the utomotive industy: Component exmples: Bke discs, bke dums, fly wheels, connecting ods, ge components, engine blocks. Moto industy Agicultul nd constuction mchiney Tnspot Automotive

4 THE PRODUCTIVITY EXPERTS TOOLS ADDED VALUE TECHNOLOGY APPLICATION

5 Tble of content Industil sectos SPK Cemet gdes nd chip beke geometies Aes of ppliction... 8 Cutting dt ecommendtions fo gey cst ion (GJL)... 9 Cutting dt ecommendtions fo ductile cst ion (GJS) Cutting dt ecommendtions fo sinteed metl Cutting dt ecommendtions fo cse hdening nd het tetble steels Cutting dt ecommendtions fo constuction nd fee cutting steels Cutting dt ecommendtions fo stinless steels / stinless steel cstings Designtion system fo insets in ccodnce with ISO Cemet Contents: Cemet insets fo tuning Cemet insets fo tuning Designtion system fo insets fo gooving - Cemet Contents: Cemet insets fo gooving Cemet insets fo gooving Designtion system fo insets fo milling in ccodnce with ISO Cemet Contents: Cemet insets fo milling Cemet insets fo milling Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 5

6 AEROSPACE The eospce industy plces extemely high demnds on mchining. In this field, mchining cpcity nd pocess sfety e the decisive pmetes, nd ou CSA cutting mteils togethe with ou Monsoon Tool Technology tools e the optiml solution. Component exmples: Jet engine components such s blisks. AUTOMOTIVE INDUSTRY Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly poductive mchining solutions fo components fom the utomotive industy. With ou tool solutions, the implementtion of concete cost svings nd incesed poductivity is lwys top pioity. Component exmples: Bke discs, ge components, fly wheels, clutch pltes, bke components, dive shfts, hydulic elements, engine/ moto components. MACHINERY AND PLANT ENGINEERING Mnufctuing complex components mde of diffeent mteils with exteme pecision nd optiml sufce qulity in n economic wy tht is the bsic stuctue of equiements fo which we wok togethe with ou customes to cete innovtive, costefficient mchining solutions. Component exmples: gebox housings, flnges, guides, shfts, olles. WIND ENERGY In the field of wind enegy, specil mchining solutions e often equied becuse the components involved e fequently vey lge. Stict tolence equiements nd high level of sufce qulity plce exceptionl demnds on the cutting mteils nd tool holdes. By obseving nd nlysing the detemining fctos fo mchining, we e ble to povide ou customes with extemely efficient nd cost-effective mchining solutions. Component exmples: Roto flnges, oto blde connections, plnety ge holdes, gebox housings, ge components. GEAR TECHNOLOGY, DRIVE TECHNOLO- GY AND BEARING INDUSTRY Sufce qulity, tolences nd the tool life of the cutting mteils e the qulity stndds fo hd mchining. Ou unique nge of cutting mteils mde of PCBN nd cemics, togethe with ou pefectly mtched tools, set the b in this industy. In pctice, this esults in highly efficient nd cost-effective mchining. Component exmples: Ge wheels, shfts, lge gebox components, being ings nd olling elements.

7 VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-pefomnce mteils tht e used in this industy equie cutting mteils tht ensue n extemely high level of pocess elibility nd consistently high qulity level. Ou cutting mteils nd tools e the pefect solution. Component exmples: Connecting ods, pulley wheels, cylinde heds, cylinde lines. TRANSPORT When mchining components fo the tnspot industy, specil solutions e often equied in ode fo the mchining pocess to emin economic nd efficient. Ou tools nd cutting mteils mke these kinds of solutions possible. Component exmples: Wheel ims, shfts, beings. AGRICULTURAL AND CONSTRUCTION MACHINERY We offe highly efficient being solutions fo components fo gicultul nd constuction mchiney. Ou nge of solutions e cuently used fo mchining of soft steel s well s pocessing cst ion nd hdened pts. Component exmples: Bke components, dive shfts, hydulic elements, moto components. AUTOMOTIVE Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly poductive mchining solutions fo components fom the utomotive industy: Component exmples: Bke discs, bke dums, fly wheels, connecting ods, ge components, engine blocks. Moto industy Agicultul nd constuction mchiney Tnspot Automotive

8 SPK Cemet gdes Cemets e idel fo ll types of mchining tht equie high level of sufce qulity nd dimensionl ccucy long with limited tolences. They chieve extemely long tool life fo smll nd medium chip thickness nd unifom depths of cut. They e idel fo fine finishing nd finishing of steel, sinteed metl nd ductile cst ion. They e used fo tuning, gooving nd milling. The specilly dpted chip bekes esult in elible chip beking. GRADE TS1120 TS1215 TS1230 TS1415 TS1115 DESCRIPTION The uncoted SPK gde is pimily used fo fine mchining of steel (Goup P05-P10). This coted SPK cemet cutting mteil is extemely we- nd het-esistnt. These chcteistics mke it univesl cutting mteil tht is pimily suitble fo medium nd fine mchining of steel, GJL (GG) nd GJS (GGG) s well s fine mchining of stinless steel. (Goup P15-P20). A coted SPK gde fo medium mchining of steel. The coting hs poven itself to be duble nd we-esistnt in use. (Goup P15-P20). This SPK gde s coting ws developed pimily fo medium mchining nd fine mchining of GJL (GG) nd GJS (GGG) mteils; howeve it is lso suitble fo fine mchining of stinless steel. (Goup K10-K20). Uncoted gde, pticully suited fo supefinishing of steel (Goup P05). Extemely high sufce qulity will be chieved. 8 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

9 SPK Cemet chip beke geometies Inset Chip bekes geometies fo negtive insets Inset Chip bekes geometies fo positive insets - FF A vey shp nd soft cutting chip beke geomety. It contols chips extemely sfely, even with smll cutting depths nd low feed tes. - MF This chip beke geomety is pticully suited fo medium milling nd finishing of ductile wokpiece mteils. Its stengths become pticully ppent when mchining now components. - SFX A chip beke geomety fo supefinishing. It fetues sfe chip contol even t vey low feed tes nd smll depths of cut, well below 0.10 mm. Futhemoe, it is idel fo finishing opetions in boing. - FMX The chip beke geomety fo genel fine mchining pplictions. It is extemely stble thnks to the softcutting design of its cutting edge. - MS The MS chip beke geomety fetues vey shp cone design with positive, concve edge. It is pimily used fo medium milling nd finishing of coosion-esistnt steel. - SMX The SMX fetues chip fomtion tht is often equied fo medium mchining of steel nd cst ion mteils. It fetues n open chip beke which lso significntly educes the cutting foces. - MX This chip beke geomety hs lge chip contol nge nd cn theefoe be used fo wide viety of pplictions. Combined with the TS1215 gde it is the idel geomety fo steel mchining. - MMX This chip beke geomety fetues stndd fo bod nge of pplictions within the nge of positive insets in combintion with the gde TS MR A chip beke geomety fo pplictions nging fom medium to ough mchining. Stble cutting edge, yet soft-cutting. - NSN This inset fetues stble geomety tht minimizes cutting foces nd is esistnt to chip impct. It is fequently used fo mchining cst ion mteils. - NN This geomety fetues highly stble cutting edge nd is idel suited fo oughing of cst ion mteils. - MMW These insets fetue chip beke geomety fo extemely fine mchining, but lso pecisely designed Wipe cutting edge (ZZ) to poduce high level of sufce qulity t high feed tes. - MRW Insets with this geomety e equipped with chip fomtion fo medium mchining s well s pecisely designed Wipe cutting edge (ZZ). This chip beke geomety llows high feed tes nd high level of sufce qulity. Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 9

10 Aes of ppliction doc p (mm) Chip bekes fo positive insets 2,0 -MMX -NSN -FMX -FMX -MMX 1,0 -SMX -SFX -NSN -SFX -SMX 0,10 0,20 0,30 feed (mm) f doc p (mm) Chip bekes fo negtive insets 4,0 -MX -NN 3,0 -MS -MR -FF -MF 2,0 -MF -MRW -MMW -MR 1,0 -FF -MMW -MRW -MS -MX -NN 0,10 0,20 0,30 0,40 0,50 feed f (mm) 10 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

11 Cutting dt ecommendtions fo gey cst ion (GJL) MATERIAL NO. HARDNESS (HB) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS GJL-150 GJL-150 Ft 15 D Gde FG 15 G 15 No 25 B FC GJL-200 GJL-200 Ft 20 D Gde FG 20 G 20 No 30 B FC GJL-250 GJL-250 Ft 25 D Gde FG 25 G 25 No 35 B FC GJL-300 GJL-300 Ft 30 D Gde FG 30 G 30 No 45 B FC GJL-350 GJL-350 Ft 35 D Gde FG 35 G 35 No 50 B FC 350 SPK-Cemet HARDNESS (HB) CUTTING SPEED v c (m/min) DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE RECOMMENDED VALUE TOTAL RANGE 6.3 Finishing ,2-1,5 0,25 0,1-0, ,2-1,5 0,25 0,1-0, ,2-1,5 0,25 0,1-0,4 0.8 Fine finishing ,2-1,0 0,12 0,1-0, ,2-1,0 0,12 0,1-0, ,2-1,0 0,12 0,1-0,4 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 11

12 Cutting dt ecommendtions fo ductile cst ion (GJS) MATERIAL NO. Rm (N/mm 2 ) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS GJS GJS FGS SGN 420/ FGE GS FCD GJS GJS FGS SGN 500/ FGE 50-7 GS FCD GJS GJS FGS SGN 600/ FGE 60-2 GS FCD GJS GJS FGS SGN 700/ FGE 70-2 GS FCD 700 SPK-Cemet TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Semi-oughing ,80-2,0 0,30 0,12-0, Finishing ,50-1,2 0,15 0,10-0, Fine finishing ,25-0,5 0,10 0,10-0,32 12 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

13 Cutting dt ecommendtions fo sinteed metl SPK-Cemet HARDNESS (HB) CUTTING SPEED v c (m/min) DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE RECOMMENDED VALUE TOTAL RANGE 0.8 Fine finishing ,1-0,5 0,1 0,05-0,30 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 13

14 Cutting dt ecommendtions fo het tetble steel nd cse hdened steel STOFF-NR. Rm (N/mm 2 ) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS C 45 CC M F.114 C NiC NC NiC NiC SNC 415 (H) CNi 8 20 NC CNiMo 4 40 NCD M NiCMo 4 38 NiCMo CNiMo 6 18 NCD A NiCMo MnC 5 20 MC CMo 4 35 CD A CMo 4 35 CMo ; 4135 SCM 432; SCCRM CMo 4 42 CD M CMo 4 42 CMo SCM 440 (H) SPK-Cemet TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Semi-oughing ,50-2,0 0,25 0,10-0, ,50-1,8 0,25 0,10-0, Finishing ,25-1,5 0,20 0,10-0, ,30-1,5 0,25 0,10-0, Fine finishing ,10-0,5 0,12 0,05-0, ,10-0,5 0,12 0,08-0,30 14 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

15 Cutting dt ecommendtions fo constuctionl nd fee cutting steels STOFF-NR. Rm (N/mm 2 ) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS St 37-2 S 235 JR St 44-2 S 275 JR St 50-2 E St 60-2 E St 37-3 S 235 J2G3 E 24-U B 1312 Fe 37-3 A St 44-3 S 275 J2G3 E C 1412 A St 52-3 S 355 J2G3 E B 2132 Fe 52 BFN/ Fe 52 CFN SM 490 A,B,C SMn 28 S M SMn 28 CF 9 SMn SUM SPb PbF 2 10 SPb 20 CF 10 SPb S MF M SPK-Cemet TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Semi-oughing ,80-2,0 0,30 0,12-0, ,50-1,8 0,25 0,10-0, Finishing ,25-1,5 0,25 0,10-0, ,25-1,5 0,20 0,10-0, Fine finishing ,10-0,5 0,10 0,05-0, ,10-0,5 0,12 0,08-0,30 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 15

16 Cutting dt ecommendtions fo stinless steel / stinless steel cstings MATERIAL NO. Rm (N/mm 2 ) D F GB S E I USA J DIN AFNOR B.S. SS UNE UNI AISI/SAE JIS X 6 C 13 Z 6 C S F.3110 X 6 C SUS G-X 8 CNi G-X 20 C 14 Z 20 C 13 M 420 C 29 SCS X 12 CMoS 17 Z 10 CF S F.3117 X 10 CS F SUS 430 F X 6 CMo 17 1 Z 8 CD S X 8 CMo SUS X 5 CNi Z 6 CN S F X 5 CNiMo X 6 CNiNb X 6 CNiMoTi SPK-Cemet Z 6 CND Z 6 CNNb Z 6 CNDT S F S F S F.3535 X 5 CNi X 5 CNiMo X 6 CNiNb X 6 CNiMo- Ti SUS SUS SUS Ti TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Rough finishing ,50-1,8 0,25 0,10-0, ,50-1,8 0,30 0,12-0, Finishing ,25-1,2 0,20 0,10-0, ,25-1,2 0,20 0,10-0, Fine finishing ,10-0,5 0,10 0,05-0, ,10-0,5 0,12 0,08-0,30 16 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

17 Cemet insets fo tuning Tel.: Fx: E-Mil: Web: cemtec.com 17

18 Designtion system fo insets in ccodnce with ISO Cemet V 35 D 55 E 75 C 80 M 86 K 55 B 82 A 85 R S 90 T 60 W 80 L P 108 H 120 O 135 N 0 A 3 B 5 C 7 P 11 D 15 E 20 F 25 G 30 O n Clence ngle which equies specil dt. Inscibed cicle d mm d d RC, RN S d d d d O 135 T 60 C 80 E 75 D 55 V 35 W 80 Inscibed cicle d mm d RB (Type MO) 3, ,0 06 5, ,0 07 6, ,0 08 9, , , , , , , , , , , ,0 25 Inset shpe Noml clence ngle Inset size nd cutting edge length C N M G 12 Tolences Inset type s d m d m * Vies depending inset fom nd size N R T Q S = ± mm d = ± mm m = ± mm Inscibed Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U E 0,025 0,025 0,025 d mm d = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 0,05 0,08 0,08 0,13 J 0,025 0,05-0,13* 0,005 9,52 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0,38 F A M G W X Specil design U B H C J Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

19 R 00 RN, RC M0 RB L 02 0,2 04 0,4 08 0,8 12 1,2 16 1,6 N 24 2,4 32 3,2 40 4,0 W Wipe Cone dius Cutting diection Wipe geomety E N - MRW Inset thickness Cutting edge type Chip beke fo SPK Cemets E -FMX -MMX -NSN -SFX s Rounded F Positive geomety -SMX 01 1, , ,18 T3 3, , , , , ,7 Shp T Chmfeed Negtive geomety -FF -MF -MMW -MR -MRW -MS -MX -NN Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 19

20 20 Tel.: Fx: E-Mil: Web: cemtec.com

21 Contents: Cemet insets fo tuning CCMT CNMG, CNMP DCMT DNMG, DNMP Pge 20 Pge Pge 23 Pge SCMT SNMG TCMT TNMG, TNMP Pge 24 Pge 25 Pge 25 Pge VBMT, VCMT VNMG WNMG, WNMP Pge 27 Pge Seite Tel.: Fx: E-Mil: Web: cemtec.com 21

22 7 7 7 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. CCMT CCMT MMT TS TS CCMT SMX TS TS TS CCMT MMX TS TS TS CCMT SFX TS TS TS CCMT SMX TS TS TS CCMT 09 T CCMT 09 T MMX TS TS TS CCMT 09 T MMX TS TS TS CCMT CCMT SMX TS TS TS CCMT SMX TS TS TS CCMT SMX TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

23 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. CNMG CNMG FX TS TS TS CNMG MF TS TS TS CNMG MMW TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CNMG MX TS TS TS CNMG NN TS TS TS CNMG MF TS TS TS CNMG MMW TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CNMG MX TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 23

24 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. CNMG CNMG NN TS TS TS CNMG FX TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CNMG MX TS TS TS CNMG NN TS TS TS CNMG MR TS TS TS CNMG NN TS TS TS CNMP CNMP MS TS TS TS CNMP MS TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

25 7 7 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. DCMT DCMT SMX TS TS TS DCMT 11 T3.. DCMT 11 T FMX TS TS TS DCMT 11 T MMX TS TS TS DCMT 11 T SMX TS TS TS DCMT 11 T FMX TS TS TS DCMT 11 T MMX TS TS TS DCMT 11 T NSN TS TS TS DCMT 11 T SMX TS TS TS DNMG DNMG MF TS TS TS DNMG MX TS TS TS DNMG MF TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 25

26 7 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. DNMG DNMG MR TS TS TS DNMG MX TS TS TS DNMG NN TS TS TS DNMG MR TS TS TS DNMG MX TS TS TS DNMG NN TS TS TS DNMP DNMP MS TS TS TS DNMP MS TS TS TS SCMT 09 T3.. SCMT 09 T MMX TS TS TS SCMT 09 T SFX TS TS TS SCMT 09 T MMX TS TS TS SCMT 09 T SFX TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

27 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. SNMG SNMG MR TS TS TS SNMG MX TS TS TS SNMG NN TS SNMG NN TS SNMG NN TS TCMT 16 T3.. TCMT 16 T MMX TS TS TS TCMT 16 T MMX TS TS TS TCMT 16 T MMX TS TS TS TNMG TNMG FF TS TS TS TNMG MF TS TS TS TNMG MX TS TS TS TNMG FF TS TS TS TNMG FX TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 27

28 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. TNMG TNMG MF TS TS TS TNMG MR TS TS TS TNMG MX TS TS TS TNMG NN TS TS TS TNMG MR TS TS TS TNMG MX TS TS TS TNMG NN TS TS TS TNMG NN TS TS TS TNMP TNMP MS TS TS TS TNMP MS TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

29 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. VBMT VBMT FMX TS TS TS VBMT MMX TS TS TS VBMT FMX TS TS TS VBMT MMX TS TS TS VBMT MMX TS TS TS VCMT VCMT MMX TS TS TS VCMT MMX TS TS TS VNMG VNMG MF TS TS TS VNMG MX TS TS TS VNMG NN TS TS TS VNMG MF TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 29

30 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. VNMG VNMG MX TS TS TS VNMG NN TS TS TS VNMG MX TS TS TS WNMG WNMG MF TS TS TS WNMG MMW TS TS TS WNMG MRW TS TS TS WNMG MX TS TS TS WNMG MF TS TS TS WNMG MMW TS TS TS WNMG MR TS TS TS WNMG MRW TS TS TS WNMG MX TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

31 Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. WNMG WNMG NN TS TS TS WNMG MR TS TS TS WNMG MRW TS TS TS WNMG MX TS TS TS WNMG NN TS TS TS WNMP WNMP MS TS TS TS WNMP MS TS TS TS Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 31

32 32 Tel.: Fx: E-Mil: Web: cemtec.com

33 Cemet insets fo gooving Tel.: Fx: E-Mil: Web: cemtec.com 33

34 Designtion system fo insets fo gooving - Cemet L N n G P N 0 T A 3 A B 5 I C 7 X Specil design P 11 Inset shpe Noml cleence ngle Inset type T P G X 16 Tolences Inset size m * Vies depending inset fom nd size m s d d S = ± mm d = ± mm m = ± mm Inscibed Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U E 0,025 0,025 0,025 d mm d = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 0,05 0,08 0,08 0,13 J 0,025 0,05-0,13* 0,005 9,52 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0, mm mm mm 09 9,52 mm 12 12,70 mm 15 15,88 mm 16 9,52 mm 34 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

35 110 1,1 mm 130 1,3 mm 160 1,6 mm E Rounded K Type of pofile 4 No. of cutting edges 185 1,85 mm F 415 4,15 mm Shp S 040 4,0 mm Chmfeed nd ounded 050 5,0 mm T ,0 mm Chmfeed Goove width Cutting edge Poly-V-Pofil DIN F R -K4 Inset thickness Hnd of inset R s A 5,0 02 2, ,18 T3 3, , , , , ,7 L N Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 35

36 36 Tel.: Fx: E-Mil: Web: cemtec.com

37 Contents: Cemet insets fo gooving LDGX TPGX Pge Pge Poly-V-Pofil ICGP Poly-V-Pofil INMA Poly-V-Pofil INMN Pge 40 Pge 41 Pge Tel.: Fx: E-Mil: Web: cemtec.com 37

38 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. LDGX L 15 LDGX L SC LDGX L SC LDGX L SC ,1 1,3 1,6 LDGX R 15 LDGX R SC LDGX R SC LDGX R SC ,1 1,3 1,6 LDGX L 15 LDGX L SC LDGX L SC LDGX L SC ,85 2,15 2,65 LDGX R 15 LDGX R SC LDGX R SC LDGX R SC ,85 2,15 2,65 38 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

39 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. LDGX L 15 LDGX L SC ,15 LDGX R 15 LDGX R SC ,15 LDGX L 15 LDGX L SC ,15 LDGX R 15 LDGX R SC ,15 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 39

40 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. TPGX L TPGX L SC TPGX L SC x45 1,1 1,3 1,6 1,85 TPGX L SC TPGX L SC TPGX R TPGX R SC TPGX R SC TPGX R SC x ,1 1,3 1,6 1,85 TPGX R SC TPGX L TPGX L SC x ,15 TPGX R TPGX R SC x ,15 40 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

41 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. TPGX L TPGX L SC ,2 2,65 TPGX R TPGX R SC , ,65 TPGX L TPGX L SC ,2 3,15 TPGX R TPGX R SC , ,15 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 41

42 +0.05 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. ICGP 12A 023 F - J1 ICGP 12 A 023 F - J1 SC ICGP 12A 036 F - K1 ICGP 12 A 036 F - K1 SC ICGP 12A 047 F - L1 ICGP 12 A 047 F - L1 SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

43 +0.05 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. INMA 25 A 023 F - J1 INMA 25 A 023 F - J1 SC INMA 25 A 036 F - K1 INMA 25 A 036 F - K1 SC INMA 25 A 047 F - L1 INMA 25 A 047 F - L1 SC INMA 25 A 094 F - M1 INMA 25 A 094 F - M1 SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 43

44 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. INMN 09 A 098 F - J4 INMN 09 A 098 F - J4 SC INMN 09 A 111 F - K3 INMN 09 A 111 F - K3 SC SC INMN 09 A 111 F - K3-04 INMN 09 A 111 F - K3-04 SC INMN 12 A 147 F - K4 INMN 12 A 147 F - K4 SC SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

45 Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. INMN 12 A 147 F - K4-04 IINMN 12 A 147 F - K4-04 SC INMN 12 A 147 F - L3 INMN 12 A 147 F - L3 SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 45

46 46 Tel.: Fx: E-Mil: Web: cemtec.com

47 Cemet insets fo milling Tel.: Fx: E-Mil: Web: cemtec.com 47

48 Designtion system fo milling insets ccoding to ISO Cemet V 35 D 55 E 75 C 80 M 86 K 55 B 82 A 85 R S 90 T 60 W 80 L P 108 H 120 O 135 n N 0 A 3 B 5 C 7 P 11 D 15 E 20 F 25 G 30 O Clence ngle with specific infomtion. Inscibed cicle d mm d d RC, RN S d O 135 d T 60 C 80 E 75 d D 55 V 35 d W 80 Inscibed cicle d mm d RB (Type MO) 3, ,0 06 5, ,0 07 6, ,0 08 9, , , , , , , , , , , ,0 25 Inset shpe Noml clence ngle on mjo cutting edge Inset size nd cutting edge length S N C N 12 Tolences Inset type s d m d m * Vies depending inset fom nd size N R T Q S = ± mm d = ± mm m = ± mm Inscibed Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U d mm E 0,025 0,025 0,025 d = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 J 0,025 0,05-0,13* 0,005 9,52 0,05 0,08 0,08 0,13 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0,38 F A M G W X Specil design U B H C J Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

49 R F E L Shp T Rounded S N Appoch ngle Width of the ZZ chmfe 75 = = 1,25 mm Chmfeed Chmfeed nd ounded 88 = = 1,50 mm 89 = = 2,40 mm Cutting edge type Cutting diection Designtion key fo ZZ geometies 04 ZN F N Z240 Inset thickness Cone dius o pllel lnd / Clence ngle Chmfe design Inset with cone dius Inset with pllel lnd b s s n 01 1, , ,18 T3 3, , , , , , ,70 00 RN, RC M0 RB 02 0,2 04 0,4 Appoch ngle of the min cutting edge Clence ngle 08 0,8 A 45 N ,2 D 60 C ,6 E 75 P ,4 F 85 D ,2 P 90 E ,0 Z Specil F 25 n Chmfe width b in 1/100 mm nd ngle s without degee symbol e.g x 20 = x 20 = Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 49

50 50 Tel.: Fx: E-Mil: Web: cemtec.com

51 Contents: Cemet insets fo milling NDCB, NPCB SDEW, SEEB, SEHW SNCN, SNGN, SNGX SPEW, SPGB Pge 50 Pge Pge Pge SDCN, SEKN, SPKN TPKN, TPMN Pge Pge 53 Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 51

52 Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. NDCB 1503 PD TR NDCB PD TR SC NPCB 1504 AP TR NPCB AP TR SC SDCN E - 20 SDCN E - 20 SC SDEW 1204 AZ T SDEW AZ T SC SC SEEB T SEEB AF T SC SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

53 Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. SEHW 1204 AF T SEHW AF T SC SC SEKN 1203 AF TN 20 SEKN AF TN SC SC SEKN 1204 AF TN 20 SEKN AF TN SC SC SEKN 1504 AF TN 20 SEKN AF TN SC SC SNCN 1204 ZN F - 89Z240 SNCN ZN F - 89Z240 SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 53

54 Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. SNGN T SNGN T SC SC SNGN F - 89Z SNGN F - 89Z240 SC SC SNGX T124 SNGX T124 SC SPEW T SPEW T SC SC SPEW 1204 ED TR SPEW ED TR SC SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com

55 Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. SPGB T SPGB T123 SC SC SPKN 1203 ED TR 11 SPKN ED TR SC SC SPKN 1204 ED TR 11 SPKN ED TR SC SC TPKN 1603 PD TR 60 TPKN PD TR SC SC TPKN 2204 PD TR 60 TPKN PD TR SC SC Tel.: Fx: E-Mil: info@spk-tools.com Web: cemtec.com 55

56 CemTec GmbH SPK Cutting Tool Division Huptstße Ebesbch / Fils Gemny Phone: Fx: info@spk-tools.com / IM St