NEW ROUND INSERT CUTTER DE6G_/1DE6G_ DE6H_/1DE6H_ DE6K_/1DE6K_ ROUND INSERT CUTTER
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1 NEW ROUND INSERT CUTTER DE6G /1DE6G DE6H /1DE6H DE6K /1DE6K ROUND INSERT CUTTER DE6G_/1DE6G_ DE6H_/1DE6H_ DE6K_/1DE6K_ Double sided / high economicl 8- resp. 16-fold indexble insert 2 different insert geometries in 4 crbide grdes 3 insert sizes: R5 / R6 / R8 Shell-type nd screw-tpye milling cutters Cutting tool dimeter mm No. 159 E /
2 ROUND INSERT CUTTER Product Description New round insert tools with double-sided insert in dimeter rnge mm. The new FormMster R series is vilble in 3 different insert sizes (R5 / R6 / R8). In ech cse insert geometry is vilble in continuous (RNU... -M) s well s serrted (RNU... -S) cutting edge design. Due to the indexble design, the inserts re designed with 8 or 16 useble cutting edges nd enble highly economicl mchining compred to regulr round insert tools. RNU...-S For insert sizes R5 nd R6 screw-in type cutters nd shell-type cutters re vilble. Cutter types not listed on the ctlog pges cn be produced s semi-stndrd versions on request. Appliction Rnge Due to the wide rnge of insert sizes, geometries nd crbide grdes, the res of ircrft industry, mold nd die, s well s generl engineering re covered. The serrted insert geometry lso enbles use in very deep cvities or during mchining opertions where controlled chip breking is desired. When mchining under unstble conditions the insert optimlly distributes cutting forces nd minimizes occurring vibrtions. The very strong insert is reson tht the new FormMster R cn be used for contour milling s well s for fce milling opertions with mximum feed rtes. The premium crbide grdes IN2530 nd IN2035 / IN7035 re idelly suited for use in difficult-to-cut mterils of mteril groups M nd S, especilly in the erospce industry. The vilble grdes IN2505 nd IN2504 re the first choice for use in mteril groups P nd K. Advntges Double sided / high economicl 8- resp. 16-fold indexble inserts 2 different insert geometries in 4 crbide grdes 3 insert sizes: R5 / R6 / R8 Shell-type nd screw-in type milling cutters Cutting tool dimeters: Ø25 - Ø160 mm 2
3 COPY MI 1DE6G...X SCREW-IN TYPE ADAPTION ØD M Grde Designtion D d1 M Z insert Ø IK 1DE6G025035X7R M ,1 3 0,1 1DE6G032043X8R M ,9 3 0,2 1DE6G042043X8R M ,9 3 0,3 COPY MI DE6G ADAPTION ACC. TO DIN ØD Designtion D d d1 Z insert Ø IK DE6G040R ,9 3 0,2 DE6G050R ,7 3 0,4 DE6G052R ,8 3 0,4 RNU1004MON-M Ø4,68 RNU1004MON-S Ø4,68 Ø10 4,48 Ø10 4,46 Designtion fz(min/mx) Design IN2035 IN2504 IN2505 IN2530 RNU1004MON-M 0,10/0,50 positive geometry RNU1004MON-S 0,10/0,50 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 TS 35085I/HG (3,0Nm) DS-T20T 1 = Insert screw 2 = Screw driver 3
4 COPY MI 1DE6H...X SCREW-IN TYPE ADAPTION ØD M Grde Designtion D d1 M Z insert Ø IK 1DE6H032043X8R M ,4 3 0,2 1DE6H040043X8R M ,3 3 0,3 COPY MI DE6H AAPTION ACC. TO DIN ØD Designtion D d d1 Z insert Ø IK DE6H040R ,3 3 0,2 DE6H050R ,0 3 0,3 DE6H052R ,0 3 0,4 DE6H063R ,0 3 0,6 DE6H066R ,0 3 0,6 DE6H080R ,9 3 1,0 DE6H100R ,7 3 1,5 RNU1205MON-M Ø4,4 RNU1205MON-S Ø4,4 Ø12 5 Ø12 5 Designtion fz(min/mx) Design IN2035 IN2504 IN2505 IN2530 IN7035 RNU1205MON-M 0,10/0,60 positive geometry RNU1205MON-S 0,10/0,60 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 SM (4,5Nm) DS-T15T 1 = Insert screw 2 = Screw driver 4
5 COPY MI DE6K ADAPTION ACC. TO DIN Grde ØD1 Designtion D d d1 Z insert Ø IK DE6K050R ,3 3 0,2 DE6K052R ,0 3 0,3 DE6K063R ,0 3 0,5 DE6K066R ,0 3 0,6 DE6K066R ,0 3 0,6 DE6K080R ,0 3 0,8 DE6K100R ,9 3 1,6 DE6K125R ,9 3 2,9 DE6K160R ,9 3 3,8 RNU1606MON-M Ø5,5 RNU1606MON-S Ø5,5 Ø16 6,3 Ø16 6,3 Designtion fz(min/mx) Design IN2504 IN2505 IN2530 IN7035 RNU1606MON-M 0,13/0,80 positive geometry RNU1606MON-S 0,13/0,80 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 TS 50A121I/HG (?Nm) DS-T20T 1 = Insert screw 2 = Screw driver 5
6 RNU 10/12/16 insert: RNU1004MON-M RNU1004MON-S RNU1205MON-M RNU1205MON-S RNU1606MON-M RNU1606MON-S useble cutting edges: recomm. cutting depth [mm]: mx. no. of cutting edges mm 3 mm 1.7 mm 4 mm 2.3 mm 6 mm mx. cutting depth [mm]: 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm Recommended Cutting Dt RNU10_: mteril 1st choice dry mchining resp. wer resistnt crbide Recommended Cutting Dt RNU12_: Recommended Cutting Dt RNU16_: cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [1 mm] [2 mm] [3 mm] [4 mm] [5 mm] unlloyed steel IN IN lloyed steel <800 N/mm 2 IN IN lloyed steel <1100 N/mm 2 IN IN stinless steel IN2530 / IN IN2530 / IN gry cst iron IN2504 / IN IN nodulr cst iron IN2505 / IN IN high temperture lloys IN2530 / IN IN2530 / IN titnium lloys IN2530 / IN IN2530 / IN mteril 1st choice dry mchining resp. wer resistnt crbide cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [2 mm] [3 mm] [4 mm] [5 mm] [6 mm] unlloyed steel IN IN lloyed steel <800 N/mm 2 IN IN lloyed steel <1100 N/mm 2 IN IN stinless steel IN2530 / IN IN2530 / IN gry cst iron IN2504 / IN IN nodulr cst iron IN2505 / IN IN high temperture lloys IN2530/IN2035/IN IN2530/IN2035/IN titnium lloys IN2530/IN2035/IN IN2530/IN2035/IN mteril 1st choice dry mchining resp. wer resistnt crbide cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [2 mm] [4 mm] [6 mm] [8 mm] unlloyed steel IN IN lloyed steel <800 N/mm 2 IN IN lloyed steel <1100 N/mm 2 IN IN stinless steel IN2530 / IN IN2530 / IN gry cst iron IN2504 / IN IN nodulr cst iron IN2505 / IN IN high temperture steel IN2530 / IN IN2530 / IN titnium lloys IN2530 / IN IN2530 / IN Tips: The worse the mchinbility of the mteril, the smller the tool enggement should be chosen. The smller the cutting tool dimeter, the higher the cutting speed cn be. Strting feed rte should be reduced by 30%. Successful mchining results depend on mny fctors, so cutting dt recommendtions cn only be rough guideline. Therefore in ny cse of doubt do not hesitte to contct your Ingersoll prtner. 6
7 Rmping Dt nd Circulr Interpoltion: tool dimeter [mm] mx. rmping ngle [ ] RNU 10/12/16 min. bore di. [mm] RNU 10 / 12 / 16 mx. feed per rev. [mm] mx. bore di. [mm] 25/R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R /R Generl Informtion: Insert screw: Torque: Torque wrench: Insert screw: Torque: Torque wrench: Insert screw: Torque: Torque wrench: TS35085I/HG 3.0 Nm DTNV030S with bit DS-T15TB SM Nm DT with bit DS-T15TB TS50A121I/HG 6.0 Nm DTNV00S with bit DS-T20T3 Successful mchining results depend on mny fctors, so cutting dt recommendtions cn only be rough guideline. Therefore in ny cse of doubt do not hesitte to contct your Ingersoll prtner. 7
8 Order-No.: XXXXXXX Chnges nd printing errors reseved. Ingersoll Cutting Tools Mrketing & Technology Germny Ingersoll Werkzeuge GmbH Min Office: Klteiche-Ring Higer, Germny Phone: +49 (0) Fx: +49 (0) E-mil: Internet: Office South: Florinstrße Vihingen-Horrheim, Germny Phone: +49 (0) Fx: +49 (0) E-mil: Office Wulften: Steinstrße Wulften, Germny Phone: +49 (0) Fx: +49 (0) E-mil: wulften@ingersoll-imc.de USA Ingersoll Cutting Tools 845 S. yford Rod Rockford, Illinois , USA Phone: Fx: E-mil: info@ingersoll-imc.com Internet: Frnce Ingersoll Frnce 22, rue Albert Einstein F CHAMPS-sur-MARNE Phone: +33 (0) Fx: +33 (0) E-mil: info@ingersoll-imc.fr Internet:
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