HOT RUNNER MANIFOLD SYSTEMS HOT RUNER MANIFOLD SYSTEMS

Transcription

1 HOT RUNNER MNIFOLD SSTEMS HOT RUNER MNIFOLD SSTEMS

2 ENGINEERED FOR SUPERIOR PERFORMNCE SPECIFICTIONS: 5 Material - ISI OHT or ISI OSS Hardness RC Melt Passage Ø -.50",.350",.500" as required * Voltage - 08/0 standard 0/0 optional Heater Covers - Brass staked into heater grooves Thermocouples - Type J- ¼-8 standard, supplied with unit Spacers - ISI OHT or ISI OSS supplied with unit * pplication Engineering Included With Each Order MNIFOLD PROFILES RE OPTIMIZED TO PROVIDE: STRUCTURL STRENGTH FST STRT-UP FST COLOR CHNGES ECONOMICL OPERTION (LOW WTTGE REQUIREMENTS) DNMIC RESPONSE TO CONTROL 7 Heaters - ( sets) ¼" Ø std.; Incoloy sheath, clamp terminals. High temp. wires and lugs supplied with unit Features: - MNIFOLD BOD Optimized profile, available in lloy or Stainless Steel. - MELT PSSGE Smooth polish, size and configuration matched to plastic resin, molding conditions, shot volume. 3- END PLUG * Fitted and contoured to avoid leaks and shear. Can be removed for cleaning melt passage, if necessary - SLNTED PIN * Designed to exert positive sealing pressure without the risks associated with threaded plugs, is also a safety feature. 6- HETER COVER * Made of malleable brass with high heat conduction properties, pressed over heating element and deformed into grooves cut into the sides of the heater channel. Provides positive retention for the heater and at the same time allows full transfer of heat to the manifold, keeping the heater running cooler and extending it's life. Can be removed for heater replacement. 7- TUBULR HETER Disposed around the perimeter of the manifold to compensate for heat losses at the surfaces without overheating any one spot. 8- SECOND SET OF HETERS Provides redundancy, as only one set is capable of maintaining the manifold to running temperature. llows more uniform heating. 5-SET SCREW * Secures the slanted pin assembly. llows easy removal. 8

3 TWO IN LINE GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS HETER DIM NOZZLE SET HETER EITS FOR.000 ICL CONSTRUCTION DROP MNIFOLD Ø OREINTING.750Ø CENTER POST MELT PSSGE VILBLE IN.50Ø.356Ø.750. ½.375 HETER COVER SECTION - SPCER. CLERNCE ½ COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. LTERNTE HETER EITS STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. WTTS * MPS * * Per Zone t 0 Volts 9

4 THREE IN LINE.375 GTING BUSHING/NOZZLE.750 HETER NOZZLE SET FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS HETER EITS FOR.000 O.. ICL CONSTRUCTION 3 DROP MNIFOLD. ½ MELT PSSGE VILBLE IN.50Ø.356Ø HETER COVER Ø ORIENTING. CLERNCE ½ COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. SPCER LTERNTE HETER EITS.500 SECTION - LOCTING RING.000 STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O.. WTTS * MPS * * Per Zone t 0 Volts 0

5 FOUR IN LINE BLNCED CLERNCE ½ HETER COVER.750Ø CENTER POST. ½ GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.00 HETER EITS FOR.000 O.. ICL CONSTRUCTION DROP MNIFOLD HETER NOZZLE SET.375Ø ORIENTING MELT PSSGE VILBLE IN.50Ø.356Ø SPCER LTERNTE HETER EITS SECTION - COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. 3 O WTTS * MPS * * Per Zone t 0 Volts

6 H CONFIGURTION ICL CONSTRUCTION H PTTERN DROP MNIFOLD COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O.. 3/8 ORIENTING O HETER EITS FOR MELT PSSGE VILBLE IN.50Ø.356Ø.500 CLERNCE STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * O O.. WTTS * MPS * * Per Zone t 0 Volts

7 CONFIGURTION ICL CONSTRUCTION PTTERN DROP MNIFOLD SME CONFIGURTION USED S BRIDGE MNIFOLD COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS ½ HETER EITS FOR /8 ORIENTING O.. MELT PSSGE VILBLE IN.50Ø.356Ø CLERNCE O.. SECTION - STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * O O.. WTTS * MPS * * Per Zone t 0 Volts 3

8 CONFIGURTION ICL CONSTRUCTION PTTERN 6 DROP MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.500 CLERNCE. O.. HETER EITS FOR. 0 T 00 P. MELT PSSGE VILBLE IN.50Ø.356Ø O /8 ORIENTING /+.750 STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O O.. WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts

9 HH CONFIGURTION ICL CONSTRUCTION HH PTTERN 8 DROP MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O O CLERNCE /8 STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O O WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 5

10 6 BLOCK CONFIGURTION GTING BUSHING FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION SINGLE BLOCK FOR 6 CVITIES BLOCKS ND BRIDGE FOR 6 CVITIES B O.. B.375. O SECTION - 3/8 ORIENTING.750 SECTION B-B STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 6

11 BLOCK CONFIGURTION SINGLE BLOCK FOR CVITIES BLOCKS ND BRIDGE FOR 8 CVITIES.500 B O.. SECTION - B LEVEL O /8 ORIENTING.750 SECTION B-B STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 7

12 LOW PROFILE TWO IN LINE GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS MCHINE NOZZLE SET HETER DIM HETER EITS FOR DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION ICL CONSTRUCTION DROP MNIFOLD MELT PSSGE VILBLE IN.50Ø.750. ½ HETER COVER Ø OREINTING.750Ø CENTER POST SPCER. CLERNCE ½ LTERNTE HETER EITS STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 8

13 LOW PROFILE H CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION ICL CONSTRUCTION H PTTERN DROP MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O.. 3/8 ORIENTING.375 COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM O HETER EITS FOR MELT PSSGE VILBLE IN.50Ø.356Ø.500 CLERNCE STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * O O.. WTTS * MPS * * Per Zone t 0 Volts 9

14 LOW PROFILE CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION SME CONFIGURTION USED S BRIDGE MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS ICL CONSTRUCTION PTTERN DROP MNIFOLD ½ HETER EITS FOR /8 ORIENTING O.. MELT PSSGE VILBLE IN.50Ø.356Ø CLERNCE O.. COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * O O.. WTTS * MPS * * Per Zone t 0 Volts 30

15 LOW PROFILE CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION ICL CONSTRUCTION PTTERN 6 DROP MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.500 CLERNCE. O.. HETER EITS FOR. 0 T 00 P. MELT PSSGE VILBLE IN.50Ø.356Ø O /8 ORIENTING COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. /+.750 STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O O.. WTTS * MPS * * Per Zone t 0 Volts 3

16 LOW PROFILE HH CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION ICL CONSTRUCTION HH PTTERN 8 DROP MNIFOLD GTING BUSHING/NOZZLE FOR SELECTION DETILS SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O O CLERNCE /8 STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O O WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 3

17 INSULTING PLTE SPCER PLTE HOT HLF CLMP PLTE.375 MIN. THICKNESS RETINER PLTE S "" PLTE CVIT INSERT NOT SHOWN GTE CONFIGURTION DETERMINED T TIME OF SSTEM DESIGN CVIT ICL SSEMBL FOR QUOTTION PLESE SPECIF: DIMENSIONS, (see pgs. M-M5) ND S PROFILE (STNDRD OR LOW) CONNECTORS RQ'D. RESIN MTERIL ND GRDE NUMBER OF CVITIES PRT CONFIGURTION PTTERN CONFIGURTION SHOT WEIGHT MOLD BSE SIZE IF COMPLETE HOT HLF OR COMPONENTS ONL 33

18 LEK-PROOF MNIFOLD SSTEM FOR LRGE VOLUME PRTS Orycon's Leak-Proof System is designed specifically for large parts. Shown here with the Easy Clean-out Bushing, it can be fitted with all of Orycon's Gating nozzle styles. The Leak-Proof System offers the following features:. Long-life tubular heaters.. Patented heater cover with positive retention allowing 00% heat transfer from the tubular heater to the manifold. 3. Hardened and lapped surfaces eliminate the need for "O" ring seals. 6. Slots allow manifold expansion and contraction without distorting the assembly. 7. Low-profile machine nozzle seat eliminates need for additional heating zone. 8. Highly durable nozzle heaters.. Cupped stainless steel Belleville type springs exert approximately double the pressure that the injection molding press can generate and keep the nozzle sealed to the manifold. This prevents leaks even if mold plate stack loses compression. 5. Shoulder bolts maintain springs under pressure at all times. 9. Easily removable internal tip. 0. Easily serviceable nozzle cap can be removed directly from the cavity for cleaning of debris. * Manufactured under one or more of the following Patents: 5,7,79 5,35,09 nd Patents Pending. 3

19 LEK-PROOF MNIFOLD SSTEM FOR LRGE VOLUME PRTS ICL CONSTRUCTION PTTERN DROP MNIFOLD SECTION ""-"" "6 -" ND "8 H-H" CONFIGURTIONS RE LSO VILBLE SHOULDER BOLTS BELLEVILLE SPRINGS O ". "B" 3/ ORIENTING O " " " " LPPED SURFCES TUBULR HETER MELT PSSGE VILBLE IN.375Ø.65Ø "B" SECTION "B"-"B" STNDRD DESIGNS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * COMPLETE HOT HLF PLTES IS SUPPLIED WITH ECH SSTEM. * Per Zone t 0 Volts 35