HOT RUNNER MANIFOLD SYSTEMS

Transcription

1 HOT RUNNER MNIFOLD SSTEMS -in-line Balanced H Standard Integral Low Profile Large Bore Block 6 Block - H-H Dedicated To our Success HOT RUNNER MNIFOLD SSTEMS

2 INTEGRL ENGINEERED FOR SUPERIOR PERFORMNCE SPECIFICTIONS: 5 Material - ISI OHT or ISI OSS Hardness RC Melt Passage Ø -.50",.350",.500" as required * Heaters - ( sets) ¼" Ø std.; Incoloy sheath, clamp terminals. High temp. wires and lugs supplied with unit Voltage - 08/0 standard 0/0 optional Heater Covers - Brass staked into heater grooves Thermocouples - Type J- ¼-8 standard, supplied with unit Spacers - ISI OHT or ISI OSS supplied with unit * pplication Engineering Included With Each Order MNIFOLD PROFILES RE OPTIMIZED TO PROVIDE: STRUCTURL STRENGTH FST STRT-UP FST COLOR CHNGES ECONOMICL OPERTION (LOW WTTGE REQUIREMENTS) DNMIC RESPONSE TO CONTROL 8 - MNIFOLD BOD Optimized profile, available in lloy or Stainless Steel. - Smooth polish, size and configuration matched to plastic resin, molding conditions, shot volume. 3- END PLUG * Fitted and contoured to avoid leaks and shear. Can be removed for cleaning melt passage, if necessary - SLNTED PIN * Designed to exert positive sealing pressure without the risks associated with threaded plugs, is also a safety feature. 5-SET SCREW * Secures the slanted pin assembly. llows easy removal. 3 Features: 6- HETER COVER * Made of malleable brass with high heat conduction properties, pressed over heating element and deformed into grooves cut into the sides of the heater channel. Provides positive retention for the heater and at the same time allows full transfer of heat to the manifold, keeping the heater running cooler and extending it's life. Can be removed for heater replacement. 7- TUBULR HETER Disposed around the perimeter of the manifold to compensate for heat losses at the surfaces without overheating any one spot. 8- SECOND SET OF HETERS Provides redundancy, as only one set is capable of maintaining the manifold to running temperature. llows more uniform heating. * Manufactured Under One or More of the Following Patents: 5,7,79 5,35,09 5,07,078 5,503,55 nd Patents Pending 7 6 6

3 INTEGRL TWO IN LINE.500 TP.000 TP Ø CENTER POST NOZZLE SET HETER HETER EITS FOR ZONES SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.00 TP.375Ø OREINTING.750 DIM.000 TP ½.50Ø TPICL CONSTRUCTION DROP MNIFOLD HETER COVER SECTION SPCER CLERNCE ½ LTERNTE HETER EITS WITH ECH SSTEM. SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 7

4 INTEGRL THREE IN LINE LOCTING RING Ø ORIENTING.500 SECTION - SPCER TP NOZZLE SET HETER ½ HETER COVER CLERNCE ½ LTERNTE HETER EITS.000 O.. HETER EITS FOR ZONES.50Ø SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS TPICL CONSTRUCTION 3 DROP MNIFOLD WITH ECH SSTEM. SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 8

5 INTEGRL FOUR IN LINE BLNCED CLERNCE ½ HETER COVER.750Ø CENTER POST.375 Ø ORIENTING.00 TP 3 ½.000 TP HETER NOZZLE SET HETER EITS FOR ZONES O...50Ø SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS TPICL CONSTRUCTION DROP MNIFOLD.500 TP SECTION TP SPCER.375 LTERNTE HETER EITS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. WITH ECH SSTEM O.. 3 WTTS * MPS * ZONES * Per Zone t 0 Volts 9

6 INTEGRL H CONFIGURTION TPICL CONSTRUCTION H PTTERN DROP MNIFOLD WITH ECH SSTEM. O.. SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS 3/8 ORIENTING HETER EITS FOR ZONES O CLERNCE.50Ø SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES..500 O.. O.. WTTS * MPS * ZONES O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 0

7 TPICL CONSTRUCTION PTTERN DROP MNIFOLD INTEGRL CONFIGURTION SME CONFIGURTION USED S BRIDGE MNIFOLD WITH ECH SSTEM. SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS ½ HETER EITS FOR ZONES.375 3/8 ORIENTING O...50Ø.500 CLERNCE O SECTION - SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES O O.. WTTS * MPS * ZONES O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts

8 INTEGRL CONFIGURTION TPICL CONSTRUCTION PTTERN 6 DROP MNIFOLD SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.500 CLERNCE O.. HETER EITS FOR ZONES.50Ø O /8 ORIENTING.000 /+.750 SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES..000 O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts WITH ECH SSTEM.

9 INTEGRL HH CONFIGURTION TPICL CONSTRUCTION HH PTTERN 8 DROP MNIFOLD SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O O CLERNCE SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 3/8 WITH ECH SSTEM. 3

10 INTEGRL BLOCK CONFIGURTION.500 SINGLE BLOCK FOR CVITIES B BLOCKS ND BRIDGE FOR 8 CVITIES O.. SECTION - B O...37 LEVEL SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. SECTION B-B 3/8 ORIENTING O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts WITH ECH SSTEM.

11 INTEGRL 6 BLOCK CONFIGURTION.000 GTING BUSHING SEE HETED SPRUE BUSHING SECTION.000 SINGLE BLOCK FOR 6 CVITIES BLOCKS ND BRIDGE FOR 6 CVITIES O.. B B.375 SECTION - O SECTION B-B SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. O.. WTTS * MPS * ZONES /8 ORIENTING WITH ECH SSTEM. * Per Zone t 0 Volts 5

12 LOW PROFILE INTEGRL TWO IN LINE.000 TP.000 TP Ø CENTER POST.375Ø OREINTING.00 TP.750 DIM MCHINE NOZZLE SET HETER.000 TP ½ HETER EITS FOR ZONES.50Ø SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION TPICL CONSTRUCTION DROP MNIFOLD HETER COVER.375 CLERNCE ½ SPCER LTERNTE HETER EITS SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts WITH ECH SSTEM. 6

13 LOW PROFILE INTEGRL H CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION TPICL CONSTRUCTION H PTTERN DROP MNIFOLD WITH ECH SSTEM. O.. SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS 3/8 ORIENTING HETER EITS FOR ZONES O CLERNCE.50Ø SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES..000 O.. O.. WTTS * MPS * ZONES O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 7

14 DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION LOW PROFILE INTEGRL CONFIGURTION SME CONFIGURTION USED S BRIDGE MNIFOLD TPICL CONSTRUCTION PTTERN DROP MNIFOLD SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS ½ HETER EITS FOR ZONES.375 3/8 ORIENTING O...50Ø.500 CLERNCE O SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. WITH ECH SSTEM. O.. O.. WTTS * MPS * ZONES O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 8

15 LOW PROFILE INTEGRL CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION TPICL CONSTRUCTION PTTERN 6 DROP MNIFOLD SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS.500 CLERNCE O.. HETER EITS FOR ZONES.50Ø O /8 ORIENTING.000 /+.750 SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES..000 WITH ECH SSTEM..000 O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts 9

16 LOW PROFILE INTEGRL HH CONFIGURTION DESIGNED FOR RESPONSIVE, ECONOMICL OPERTION TPICL CONSTRUCTION HH PTTERN 8 DROP MNIFOLD SEE HETED SPRUE BUSHING SECTION OR CLL ORCON FOR DETILS O O CLERNCE / SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts WITH ECH SSTEM. 30

17 INTEGRL INSULTING PLTE CLMP PLTE SPCER PLTE HOT HLF.375 MIN. THICKNESS RETINER PLTE "" PLTE CVIT INSERT NOT SHOWN S GTE CONFIGURTION DETERMINED T TIME OF SSTEM DESIGN CVIT TPICL SSEMBL FOR QUOTTION PLESE SPECIF: DIMENSIONS, (see pgs. M-M5) ND S PROFILE (STNDRD OR LOW) NUMBER OF CVITIES PTTERN CONFIGURTION MOLD BSE SIZE CONNECTORS RQ'D. RESIN MTERIL ND GRDE PRT CONFIGURTION SHOT WEIGHT IF OR COMPONENTS ONL 3

18 LEK-PROOF INTEGRL MNIFOLD SSTEM FOR LRGE VOLUME PRTS Orycon's Leak-Proof System is designed specifically for large parts. Shown here with the Easy Clean-out Bushing, it can be fitted with all of Orycon's Gating nozzle styles. The Leak-Proof System offers the following features:. Long-life tubular heaters.. Patented heater cover with positive retention allowing 00% heat transfer from the tubular heater to the manifold. 3. Hardened and lapped surfaces eliminate the need for "O" ring seals.. Cupped stainless steel Belleville type springs exert approximately double the pressure that the injection molding press can generate and keep the nozzle sealed to the manifold. This prevents leaks even if mold plate stack loses compression. 5. Shoulder bolts maintain springs under pressure at all times. 6. Slots allow manifold expansion and contraction without distorting the assembly. 7. Low-profile machine nozzle seat eliminates need for additional heating zone. 8. Highly durable nozzle heaters. 9. Easily removable internal tip. 0. Easily serviceable nozzle cap can be removed directly from the cavity for cleaning of debris. * Manufactured under one or more of the following Patents: 5,7,79 5,35,09 nd Patents Pending. 3

19 LEK-PROOF INTEGRL MNIFOLD SSTEM FOR LRGE VOLUME PRTS SECTION ""-"" TPICL CONSTRUCTION PTTERN DROP MNIFOLD SHOULDER BOLTS BELLEVILLE SPRINGS "6 -" ND "8 H-H" CONFIGURTIONS RE LSO VILBLE LPPED SURFCES.500 "B" "" "" "" O...5" O ORIENTING 3/ TUBULR HETER SECTION "B"-"B".375Ø.65Ø SIZES NOT LISTED VILBLE WITH SLIGHTL LONGER LED TIMES. "B" O.. O.. WTTS * MPS * ZONES * Per Zone t 0 Volts WITH ECH SSTEM. 33