SECTION Automatic Transaxle/Transmission 6R80

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1 i Automtic Trnsxle/Trnsmission 6R i SECTION Automtic Trnsxle/Trnsmission 6R80 CONTENTS PAGE SPECIFICATIONS

2 Automtic Trnsxle/Trnsmission 6R SPECIFICATIONS Mteril Dye-Lite ATF/Power Steering Fluid Lek Detection Dye 164-R3701 (Rotund) Motorcrft MERCON LV Automtic Trnsmission Fluid XT-10-QLV Multi-Purpose Grese XG-4 nd/or XL-5 Generl Specifictions Fluid Specifiction Fill Cpcity MERCON LV 12.30L (13.0 qt) ESB-M1C93-B Specifiction NOTICE: Trnsmission fluids re not interchngeble. The use of ny type of trnsmission fluid other thn specified cn result in trnsmission filure. Norml mintennce: Trnsmission fluid chnge not necessry, filled for life. Fluid Filter Internl to the trnsmission Assembly Weight Description Trnsmission Specifiction kg (215 lb) Clutch Appliction Chrt Prk Ger Forwrd A (1,2,3,4) Direct B (3,5,R) Inter-medite C (2,6) Low/ Reverse D (1,R) Reverse D H Neutrl H H Overdrive E (4,5,6) 1st Ger D D H H Low-OWC 2nd Ger D D H O/R 3rd Ger D D D O/R 4th Ger D D D O/R 5th Ger D D D O/R 6th Ger D H D O/R 3rd Ger Mnul D D O/R 2nd Ger Mnul D H O/R 1st Ger Mnul D H H Plnetry Components Front plnetry crrier-to-no. 3 sun ger Front crrier-to-no. 2 sun ger No. 2 sun ger Rer plnetry crrier Input shft-to-rer plnetry crrier Rer plnetry crrier Clutch relesed when vehicle speed is bove 3 mph. D = Drive Clutch H = Hold Clutch O/R = Overrunning

3 Automtic Trnsxle/Trnsmission 6R Solenoid Opertion Chrt Selector Lever Position PCM Commnded Ger Shift Solenoid TCC NL SSA NL (1,2,3,4) SSB NH (3,5,R) SSC NL (CB 2,6) SSD NH (CB L/R 4,5,6) SSE NC P P Off On Off On On Off R R Off Off Off Off On Off N N Off On Off On On Off D 1 On On Off Off b On Off 2 On On On On Off Off 3 On Off Off On Off Off 4 On On Off Off Off On/Off 5 Off Off Off Off Off On/Off 6 Off On On Off Off On/Off 3 3 On Off Off On Off Off 2 2 On On On On Off Off 1 1 On On Off Off On Off b Solenoid stte chnges if vehicle is moving forwrd with the selector lever in the NEUTRAL position. Solenoid is On when vehicle is bove 3 mph. CB = Clutch brke NC = Normlly closed NH = Normlly high NL = Normlly low Ger Rtio 1st 4.17 to 1 2nd 2.34 to 1 3rd 1.52 to 1 4th 1.14 to 1 5th 0.87 to 1 6th 0.69 to 1 Reverse 3.40 to 1 Stll Speed Engine Min Mx 3.7L L NOTE: All friction nd steel pltes use wve design plte. End Ply Forwrd Clutch (A) Direct Clutch (B) Specifictions mm ( in) mm ( in)

4 Automtic Trnsxle/Trnsmission 6R End Ply (Continued) Intermedite Clutch (C) Low/Reverse Clutch (D) Overdrive Clutch (E) Specifictions mm ( in) mm ( in) mm ( in) Clutch Plte Quntity 3.7L Engine Component Number of Frictions Number of Seprtor Pltes Seprtor Plte Number of Pressure Pltes Pressure Plte Forwrd Clutch (A) mm (0.118 in) mm (0.118 in) Direct Clutch (B) mm (0.082 in) mm (0.153 in) Intermedite Clutch (C) mm (0.118 in) mm (0.153 in) Low/Reverse (D) mm (0.082 in) Select 5.4 mm (0.212 in) Select 5.7 mm (0.224 in) 2.1 mm (0.082 in) Select 6.0 mm (0.236 in) Overdrive Clutch (E) mm (0.242 in) mm (0.118 in) Clutch Plte Quntity 5.0L Engine Component Number of Frictions Number of Seprtor Pltes Seprtor Plte Number of Pressure Pltes Pressure Plte Forwrd Clutch (A) mm (0.118 in) mm (0.118 in) Direct Clutch (B) mm (0.082 in) mm (0.153 in) Intermedite Clutch (C) mm (0.118 in) mm (0.153 in) Low/Reverse (D) mm (0.082 in) Select 5.4 mm (0.212 in) Select 5.7 mm (0.224 in) 2.1 mm (0.082 in) Select 6.0 mm (0.236 in) Overdrive Clutch (E) mm (0.242 in) mm (0.118 in) NOTE: Shift speed rnges re pproximte for ll pplictions. For specific pplictions (engine, xle rtio, tire size nd ppliction), refer to the Automtic Trnsmission Specifiction booklet. Alwys drive the vehicle in sfe mnner ccording to driving conditions nd obey ll trffic lws. Shift Speeds Throttle Position Shift Km/H MPH Light Throttle TP1 Voltge Volts Closed Throttle Wide Open Throttle

5 Automtic Trnsxle/Trnsmission 6R Torque Specifictions Description Nm lb-ft lb-in Crossmember brce nuts Detent spring bolts Exhust (H-pipe) clmps Flexplte inspection cover bolts Flexplte-to-torque converter nuts Front pump bolts LH ctlytic converter-to-exhust mnifold nuts Lower splsh shield bolts 5 44 Min control bolts Molded ledfrme bolts Output shft flnge nut Prk pwl pin bolt Prk rod ctuting plte Pump plte ssembly-to-pump body bolts RH ctlytic converter-to-exhust mnifold nuts Strut tower cross brce nuts Selector lever cble brcket bolts Trnsmission fluid cooler tube brcket bolt Trnsmission fluid cooler tube brcket (flexplte studbolt) nut Trnsmission fluid fill plug Trnsmission fluid pn bolts Trnsmission insultor retining bolts Trnsmission-to-engine bolts Refer to the procedure in this section.

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