SECTION D Engine 6.0L Diesel

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1 303-01D-i Engine 6.0L Diesel D-i SECTION D Engine 6.0L Diesel CONTENTS PAGE SPECIFICATIONS D-2

2 303-01D-2 Engine 6.0L Diesel D-2 SPECIFICATIONS Mteril Fill Cpcity Gsket Mker TA-16 Hevy Truck PAG Refrigernt Compressor Oil YN-24 WSK- M2G348-A5 WST- M1C231-B2 Mteril(Continued) Fill Cpcity RTV Silicone Selnt TA-31 Silicone Brke Cliper Grese nd Dielectric Compound XG-3-A ESE-M1C171- A High Temperture Nickel Anti- Seize Lubricnt XL-2 Metl Brke Prts Clener PM-4-A or PM-4- B (US); CPM-4 (Cnd) Motorcrft Premium Gold Engine Coolnt VC-7-B (US); CVC-7-A (Cnd); or equivlent Motorcrft SAE 15W-40 Super Duty Diesel Motor Oil XO-15W40-QSD (US); CXO-15W40- LSD12 (Cnd); or equivlent Multi-Purpose Grese XG-4 nd/or XL-5 Penetrting nd Lock Lubricnt (US); Penetrting Fluid (Cnd) XL-1 (US); CXC-51-A (Cnd) ESE-M12A4- A WSS- M97B51-A1 WSS- M2C171-E ESB-M1C93- B 14L (15 qt) with filter Thred Selnt with PTFE TA-24 Thredlock 262 TA-26 Generl s WSK- M2G350-A2 WSK- M2G351-A6 Generl s Engine Displcement 6.0 liter (365 cubic inch) Number of cylinders 8 Bore Stroke 95 mm ( mm (4.13 Firing order Oil pressure minimum 82.7 kp (12 psi) t 700 rpm, kp (24 psi) t 1,200 rpm nd kp (45 psi) t 1,800 rpm with engine t operting temperture Oil cpcity 14.1 liters (15 qurts) with filter Compression rtio 18.0:1 Cylinder hed nd vlve trin Cylinder hed gsket surfce fltness Cylinder hed thickness Combustion chmber volume Vlve rrngement (front to rer) 0.1 mm ( mm (3.74

3 303-01D-3 Engine 6.0L Diesel D-3 Generl s(continued) Generl s(continued) Vlve guide bore dimeter mm ( Lobe lift Intke mm ( Vlve stem dimeter mm ( Lobe lift Exhust mm ( Vlve stem-to-guide mm ( mximum Vlve hed dimeter Allowble lobe lift loss Journl dimeter 0.51 mm ( mm ( Vlve fce runout (T.I.R. mx) mm (0.015 Cmshft journl bering inside dimeter mm ( Vlve fce ngle Vlve fce ngle Vlve set width Vlve set width Exhust 37.5 degrees Intke 30 degrees Exhust mm ( Intke mm ( Cmshft journl-to-bering mm ( Runout End ply Cylinder block mm ( Vlve set runout Vlve set ngle Vlve set ngle Vlve spring free length Vlve spring solid height Vlve spring compression pressure mm ( Exhust 37.5 degrees Intke 30 degrees mm ( mm ( /- 17 N (1.82 in /- 3.8 lb-ft) Vlve spring instlled height Vlve spring instlled pressure Roller follower rtio Hydrulic lsh djuster Dimeter Clernce-to-bore Service limit Hydrulic lekdown rte Collpsed lsh djuster gp Cmshft Ger bcklsh mm ( Cylinder bore dimeter Cylinder bore mximum tper Cylinder bore mximum out of round Min bering bore inside dimeter Cmshft bering bore inside dimeter Hed gsket surfce fltness Crnkshft dimeter Stndrd size dimeter mm (0.010 undersize mm ( mm ( mm ( mm ( mm ( mm (0.004 cross the totl re 0.05 mm (0.002 cross ny 150 mm (5.9 x 150 mm (5.9 re mm (0.001 cross ny 25 mm (0.98 x 25 mm (0.98 re mm ( mm (

4 303-01D-4 Engine 6.0L Diesel D-4 Generl s(continued) Generl s(continued) dimeter mm (0.020 undersize mm ( Piston ring groove width (mesured over 2.08 mm (0.082 guge pins) Replcement limit mm ( dimeter mm (0.030 undersize mximum tper mximum out-of-round -tocylinder block Connecting rod journl dimeter Connecting rod journl mximum tper Connecting rod journl mximum out-of-round Crnkshft mximum end ply Piston nd connecting rod Piston dimeter Stndrd size Piston dimeter mm (0.010 oversize Piston dimeter mm (0.020 oversize Piston dimeter mm (0.030 oversize Piston-to-cylinder bore Piston ring end gp top compression Piston ring end gp intermedite compression Piston ring end gp oil control Piston ring groove width (mesured over 2.08 mm (0.082 guge pins) mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( Upper limit mm ( Piston ring width Piston ring-to-groove Piston pin bore dimeter Piston pin dimeter Piston pin length Piston pin-to-piston fit Connecting rod-to-pin Connecting rod pin bore dimeter Connecting rod length (center to center) Connecting rod mximum llowed bend Connecting rod mximum llowed twist Connecting rod bering bore dimeter Connecting rod bering-tocrnkshft Connecting rod side Exhust mnifold wrpge - mximum llowble (cold) Intke mnifold wrpge - between ports Intke mnifold wrpge - totl Oil pump end (inner nd outer rotor to housing) mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm (

5 303-01D-5 Engine 6.0L Diesel D-5 Generl s(continued) Torque s(continued) Oil pump rdil (between outer rotor nd housing) Vibrtion dmper mounting re runout (mx) Push rod runout (mx) High pressure oil pump ger bcklsh Lower crnkcse groove depth nd width mm ( mm ( mm ( mm ( mm (0.167 mximum EGR cooler, (M8 x 16) EGR cooler stud (M6 X 55 X 20) Crnkcse brether nuts 7 62 Cylinder hed bolt sequence nd torque b Fuel injector hold-down bolt Rocker rm fulcrum plte Glow plugs Refer to the Cylinder Hed Distortion procedure in this section. Torque s Air inlet duct clmp 5 44 Turbochrger exhust dpter V-clmp Exhust tube to exhust mnifold flnge (left side) Exhust tube to exhust mnifold flnge (right side) Turbochrger flnge to exhust/egr tube (right side) Turbochrger mounting Turbochrger pedestl Turbochrger oil supply tube Exhust mnifold flnge Intke mnifold flnge 11 8 Intke mnifold het shield 11 8 EGR vlve mounting EGR clmp, V-bnd 6 53 ICP sensor 12 9 Oil ril ssembly b High pressure tube (cse to hed) Oil ril check vlve Oil ril vent plugs 11 8 Vlve cover nd studs 8 71 Oil drin pn plug Front cover module Thermostt housing retining Coolnt pump mounting Vibrtion dmper mounting b Oil pump housing retining 8 71 Connecting rod bering b Lower crnkcse min bering cp b Lower crnkcse outer (M8 x 30) Oil pickup tube flnge Piston cooling jet mounting bolt c Cm follower mounting bolt 13 10

6 303-01D-6 Engine 6.0L Diesel D-6 Torque s(continued) Cmshft thrust pltemounting Coolnt heter Oil cooler mounting (6mm) Oil cooler mounting (8mm) Oil cooler-to-oil cooler cover Torque s(continued) Glow plug Glow plug rely 11 8 High pressure oil pump cover High pressure oil pump mounting High pressure oil pump dischrge tube mounting (top of pipe) Oil cooler-to-oil cooler cover nuts Rer het shield (M6 x 1.0 x 1.2) 11 8 EGR cooler coolnt supply port cover (M6) Rer het shield (M10 x 1.5 x 16) Oil filter housing (torx) Bnjo bolt with copper seling wshers Oil filter return tube bolt, new bse 5 44 Bnjo bolt with Viton seling wshers Oil filter return tube bolt, reinstlltion 3 27 Fuel filter plug ssembly (bck of hed) Crnkshft position (CKP) sensor 11 8 Flywheel/flexplte mounting Cmshft position (CMP) sensor 11 8 Fuel supply nd return tubes t filter Injection control pressure (ICP) sensor 12 9 Right nd left hed supply tubes t filter Injection pressure regultor (IPR) vlve Mnifold ir temperture (MAT) sensor Exhust bck pressure tube ssembly Exhust bck pressure (EBP) sensor Exhust bck pressure (EBP) sensor brcket Lower oil pn bolt Upper oil pn (M6) Engine coolnt temperture (ECT) sensor 12 9 Front, lifting eye (M10 x 30) Rer, lifting eye (M10 x 35) Automtic trnsmission tube nut 8 71 Engine ground strp bolt Strter positive cble nut 12 9 Strter control wire nut 6 53 Torque converter nut Motor mount nuts Turbo down pipe Trnsmission-to-engine 47 35

7 303-01D-7 Engine 6.0L Diesel D-7 Torque s(continued) Trnsmission tubes mounting brcket Upper oil pn (M8) Trnsmission cooler 8 71 Power steering cooler 11 8 Bttery crossover cble nut 12 9 Power steering pump bolt Bttery ground cble-toengine block Air conditioning compressor A/C mnifold bolt Coolnt pump mounting bolt Coolnt pump pulley Cooling fn sttor Fn clutch hub-to-coolnt pump Belt idler pulley Belt tensioner Crnkshft pulley (dul lterntors) Alterntor mounting brcket (dul lterntors) Strter mounting Solenoid wire nut 6 53 Stndrd Torque Pipe Thred Thred Size Torque 1/8 in NPT 10.2 Nm (7 lb-ft) 1/4 in NPT 13.6 Nm (10 lb-ft) 3/8 in NPT 20.4 Nm (15 lb-ft) 1/2 in NPT 34 Nm (25 lb-ft) 3/4 in NPT 40.8 Nm (30 lb-ft) Tolernces re ± 10% of nominl vlue. Stndrd Torques Clss 10.9 Metric Bolts nd Studs Thred Dimeter Thred Pitch (mm/thred) Torque 6 mm 1 13 Nm (10 lb-ft) 8 mm Nm (23 lb-ft) 10 mm Nm (45 lb-ft) 12 mm Nm (79 lb-ft) 14 mm Nm (127 lbft) 15 mm Nm (159 lbft) 16 mm Nm (196 lbft) 18 mm Nm (272 lbft) 20 mm Nm (384 lbft) Bttery cble nut 12 9 Tolernces re ± 10% of nominl vlue. b c Apply High Temperture Nickel Anti-Seize Lubricnt (XL-2) to the threds prior to ssembly. Refer to the procedure in this section. Apply Thredlock 262 to bolt threds prior to ssembly. Stndrd Torques Clss 12.9 Metric Bolts nd Studs Thred Dimeter Thred Pitch (mm/thred) Torque 6 mm 1 15 Nm (11 lb-ft) 8 mm Nm (27 lb-ft)

8 303-01D-8 Engine 6.0L Diesel D-8 Stndrd Torques Clss 12.9 Metric Bolts nd Studs (Continued) Thred Dimeter Thred Pitch (mm/thred) Torque 10 mm Nm (53 lb-ft) 12 mm Nm (93 lb-ft) 14 mm Nm (148 lbft) 15 mm Nm (186 lbft) Stndrd Torques Clss 12.9 Metric Bolts nd Studs (Continued) Thred Dimeter Thred Pitch (mm/thred) Torque 16 mm Nm (230 lbft) 18 mm Nm (317 lbft) 20 mm Nm (448 lbft) Tolernces re ± 10% of nominl vlue.

SECTION C Engine 6.0L Diesel

SECTION C Engine 6.0L Diesel 303-01C-i Engine 6.0L Diesel 303-01C-i SECTION 303-01C Engine 6.0L Diesel CONTENTS PAGE SPECIFICATIONS... 303-01C-2 303-01C-2 Engine 6.0L Diesel 303-01C-2 SPECIFICATIONS Mteril Gsket Mker TA-16 Motorcrft