SECTION C Engine 6.0L Diesel

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1 303-01C-i Engine 6.0L Diesel C-i SECTION C Engine 6.0L Diesel CONTENTS PAGE SPECIFICATIONS C-2

2 303-01C-2 Engine 6.0L Diesel C-2 SPECIFICATIONS Mteril Gsket Mker TA-16 Motorcrft Hevy Truck PAG Refrigernt Compressor Oil YN-24 High Temperture Nickel Anti-Seize Lubricnt XL-2 Metl Brke Prts Clener PM-4-A or PM-4-B (US); CPM-4 (Cnd) Item Specifiction Fill Cpcity Motorcrft Premium Gold Engine Coolnt VC-7-B (US); CVC-7-B (Cnd); or equivlent Motorcrft SAE 15W-40 Super Duty Diesel Motor Oil XO-15W40-QSD (US); CXO-15W40-LSD12 (Cnd); or equivlent Multi-Purpose Grese XG-4 nd/or XL-5 Penetrting nd Lock Lubricnt (US); Penetrting Fluid (Cnd) XL-1 (US); CXC-51-A (Cnd) RTV Silicone Selnt TA-31 Motorcrft R-134 Refrigernt YN-19 (US); CYN-16-R (Cnd) Thredlock 262 TA-26 Thred Selnt with PTFE TA-24 Generl Specifictions Generl Specifictions Engine Displcement Item WSK-M2G348-A5 WST-M1C231-B2 ESE-M12A4-A WSS-M97B51-A1 WSS-M2C171-E 14.1L (15 qt) with filter ESB-M1C93-B WSH-M17B19-A WSK-M2G351-A6 WSK-M2G350-A2 Specifiction 6.0 liter (365 cubic inch) Number of cylinders 8 Bore Stroke 95 mm (3.74 in) 105 mm (4.13 in) Firing order Oil pressure minimum Oil cpcity 82.7 kp (12 psi) t 700 rpm, kp (24 psi) t 1,200 rpm nd kp (45 psi) t 1,800 rpm with engine t operting temperture 14.1 liters (15 qurts) with filter Compression rtio 18.0:1 Cylinder hed nd vlve trin Cylinder hed gsket surfce fltness Cylinder hed thickness minimum 0.1 mm ( in) 95 mm (3.74 in) Combustion chmber volume Vlve rrngement (front to rer) Vlve guide bore dimeter Vlve stem dimeter Vlve stem-to-guide clernce mm ( in) mm ( in) mm ( in) mximum

3 303-01C-3 Engine 6.0L Diesel C-3 Generl Specifictions (Continued) Item Specifiction Vlve hed dimeter Vlve fce runout (TIR mx) Vlve fce ngle Vlve fce ngle Vlve set width Vlve set width Vlve set runout Vlve set ngle Vlve set ngle Vlve spring free length Vlve spring solid height Vlve spring compression pressure Vlve spring compression pressure mm (0.015 in) Exhust 37.5 degrees Intke 30 degrees Exhust mm ( in) Intke mm ( in) mm ( in) Exhust 37.5 degrees Intke 30 degrees mm (2.045 in) 36.1 mm (1.42 in) ± 17 N (1.82 in 76.5 ± 3.8 lb-ft) 383 mm ( ± 43 N ( ± 9.7 lb) Vlve spring instlled height Vlve spring instlled pressure Roller follower rtio Hydrulic lsh djuster Dimeter Clernce to bore Service limit Hydrulic lekdown rte Collpsed lsh djuster gp Cmshft Ger bcklsh Lobe lift Lobe lift Allowble lobe lift loss Journl dimeter Cmshft journl bering inside dimeter Cmshft journl-to-bering clernce mm ( in) Intke mm ( in) Exhust mm ( in) 0.51 mm (0.02 in) mm ( in) mm ( in) mm ( in) Runout End ply Cylinder block Cylinder bore dimeter Cylinder bore mximum tper Cylinder bore mximum out-of-round Min bering bore inside dimeter Cmshft bering bore inside dimeter mm ( in) mm ( in) mm (0.003 in) 0.05 mm (0.002 in) mm ( in) mm ( in) Hed gsket surfce fltness 0.10 mm (0.004 in) cross the totl re 0.05 mm (0.002 in) cross ny 150 mm (5.9 in) x 150 mm (5.9 in) re mm (0.001 in) cross ny 25 mm (0.98 in) x 25 mm (0.98 in) re Crnkshft Min bering journl dimeter Stndrd size Min bering journl dimeter mm (0.010 in) undersize Min bering journl dimeter mm (0.020 in) undersize mm ( in) mm ( in) mm ( in)

4 303-01C-4 Engine 6.0L Diesel C-4 Generl Specifictions (Continued) Item Min bering journl dimeter mm (0.030 in) undersize Specifiction mm ( in) Min bering journl mximum tper Min bering journl mximum out-of-round Min bering journl-to-cylinder block clernce Connecting rod journl dimeter Stndrd size mm ( in) to mm (2.716 to in) mm (0.010 in) undersize to mm (2.706 to in) mm (0.020 in) undersize to mm (2.696 to in) mm (0.030 in) undersize to mm (2.686 to in) Connecting rod journl mximum tper Connecting rod journl mximum out-of-round Crnkshft mximum end ply Piston nd connecting rod Piston dimeter Stndrd size Piston dimeter mm (0.010 in) oversize Piston dimeter mm (0.020 in) oversize Piston dimeter mm (0.030 in) oversize Piston-to-cylinder bore clernce Piston ring end gp top compression Piston ring end gp intermedite compression Piston ring end gp oil control Piston ring groove width (mesured over 2.08 mm (0.082 in) guge pins) Piston ring groove width (mesured over 2.08 mm (0.082 in) guge pins) mm (0.020 in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) mm ( in) Upper limit mm ( in) Replcement limit mm ( in) Piston ring width Piston ring-to-groove clernce Piston pin bore dimeter Piston pin dimeter Piston pin length Piston pin-to-piston fit mm ( in) mm ( in) mm ( in) Connecting rod-to-pin clernce Connecting rod pin bore dimeter Connecting rod length (center-to-center) 176 mm (6.929 in) Connecting rod mximum llowed bend Connecting rod mximum llowed twist Connecting rod bering bore dimeter Connecting rod bering-to-crnkshft clernce Connecting rod side clernce Exhust mnifold wrpge mximum llowble clernce (cold) Intke mnifold wrpge between ports Intke mnifold wrpge totl Oil pump end clernce (inner nd outer rotor to housing) Oil pump rdil clernce (between outer rotor nd housing) Vibrtion dmper fce runout (mx) Vibrtion dmper rubber bulging (mx) mm ( in) mm ( in) mm ( in) mm (0.003 in) 0.13 mm (0.005 in) 0.25 mm ( in) mm ( in) mm ( in) mm (0.025 in) 1.5 mm (0.059 in)

5 303-01C-5 Engine 6.0L Diesel C-5 Generl Specifictions (Continued) Item Push rod runout (mx) Piston height bove crnkcse deck (protrusion) Oil pump drive ger bcklsh Lower crnkcse groove depth nd width Specifiction 0.25 mm (0.01 in) mm ( in) mm ( in) mm (0.167 in) mximum Refer to the Cylinder Hed Distortion procedure in this section. Torque Specifictions Description Nm lb-ft lb-in Air inlet duct clmp 5 44 Turbochrger exhust dpter V-clmp 12 9 Exhust tube-to-exhust mnifold flnge bolts (left side) Exhust tube-to-exhust mnifold flnge bolts (right side) Turbochrger flnge-to-exhust/egr tube bolts (right side) Turbochrger mounting bolts Turbochrger pedestl bolts Turbochrger oil supply tube bolts (t turbochrger) Turbochrger oil supply tube bolt (t oil cooler) Exhust mnifold flnge bolts Intke mnifold flnge bolts 11 8 Intke mnifold het shield 11 8 EGR vlve mounting bolts EGR clmp, V-bnd 6 53 EGR cooler bolts, (M6 x 16) EGR cooler stud bolts (M6 x 55 x 20) Crnkcse brether screws 7 62 Cylinder hed bolt sequence nd torque b Fuel injector hold-down bolt Rocker rm fulcrum plte Oil ril ssembly b Vlve cover bolts nd studs 9 80 Oil drin pn plug Front cover module bolts Thermostt housing retining bolts Coolnt pump mounting bolts Vibrtion dmper mounting bolts b Oil pump housing retining bolts 8 71 Connecting rod bering bolts b Lower crnkcse min bering cp bolts b Lower crnkcse outer bolts (M8 x 30) Oil pickup tube flnge bolts Piston cooling jet mounting bolt c Cm follower mounting bolt Cmshft thrust plte-mounting bolts 31 23

6 303-01C-6 Engine 6.0L Diesel C-6 Torque Specifictions (Continued) Description Nm lb-ft lb-in Coolnt heter Oil cooler mounting bolts (6 mm) Oil cooler mounting bolts (8 mm) Oil cooler-to-oil cooler cover bolts Oil cooler-to-oil cooler cover nuts EGR cooler coolnt supply port cover (M6) Oil filter housing bolts (Torx) Oil filter return tube bolt, new bse 5 44 Oil filter return tube bolt, reinstlltion 3 27 Crnkshft position (CKP) sensor Cmshft position (CMP) sensor Injection control pressure (ICP) sensor 12 9 Injection pressure regultor (IPR) vlve Intke ir temperture 2 (IAT2) sensor Exhust pressure tube ssembly Exhust pressure (EP) sensor (erly build) 12 9 EP sensor (lte build) EP sensor brcket 12 9 Lower oil pn bolt Upper oil pn bolts Engine coolnt temperture (ECT) sensor (erly build) 12 9 ECT sensor (lte build) Engine oil pressure (EOP) switch 12 9 Engine oil temperture (EOT) sensor (erly build) 12 9 EOT sensor (lte build) Glow plug Glow plug module 8 71 High-pressure oil pump cover bolts 11 8 High-pressure oil pump bolts High-pressure oil brnch tube dpter bolts High-pressure oil brnch tube bolts Rer het shield (M6 x 1.0 x 1.2) 11 8 Rer het shield (M10 x 1.5 x 16) Bnjo bolt with copper seling wshers Bnjo bolt with Viton seling wshers Fuel filter plug ssembly (bck of hed) Flywheel/flexplte mounting bolts Fuel supply tube t secondry fuel filter Bnjo bolt t secondry fuel filter with copper seling wshers Bnjo bolt t secondry fuel filter with Viton seling wshers Right nd left hed supply tubes t filter Front, lifting eye (M10 x 30) Crnkcse-to-Hed Tube (Lte Build) Rer, lifting eye (M10 x 35) 41 30

7 303-01C-7 Engine 6.0L Diesel C-7 Torque Specifictions (Continued) Description Nm lb-ft lb-in b c d Automtic trnsmission tube nut 8 71 Engine ground strp bolt Strter positive cble nut 12 9 Strter control wire nut 6 53 Torque converter nut Motor mount nuts Turbochrger down pipe bolts Trnsmission-to-engine bolts Trnsmission tubes mounting brcket bolts Trnsmission cooler bolts 8 71 Power steering cooler bolts 11 8 Bttery crossover cble nut 12 9 Port plug Power steering pump bolt Bttery ground cble-to-engine block bolts Air conditioning compressor bolts A/C mnifold bolt Coolnt pump mounting bolt Coolnt pump pulley bolts Cooling fn sttor bolts Fn clutch hub-to-coolnt pump Belt idler pulley bolts Belt tensioner bolts Crnkshft pulley bolts (dul lterntors) Alterntor mounting brcket bolts (dul lterntors) Strter mounting bolts Solenoid wire nut 6 53 Bttery cble nut 12 9 Cylinder block drin plug d Chrge-ir-cooler duct clmps (metl duct) 12 9 Chrge-ir-cooler duct clmps (blow molded duct) 12 9 Apply High Temperture Nickel Anti-Seize Lubricnt (XL-2) to the threds prior to ssembly. Refer to the procedure in this section. Apply High Strength Thredlocker to bolt threds prior to ssembly. Apply clen engine oil to the O-ring sel before instlling. Stndrd Torque Pipe Thred Thred Size Torque 1/8 in NPT 10.2 Nm (7 lb-ft) 1/4 in NPT 13.6 Nm (10 lb-ft) 3/8 in NPT 20.4 Nm (15 lb-ft) 1/2 in NPT 34 Nm (25 lb-ft) 3/4 in NPT 40.8 Nm (30 lb-ft) Tolernces re ± 10% of nominl vlue.

8 303-01C-8 Engine 6.0L Diesel C-8 Stndrd Torques Clss 10.9 Metric Bolts nd Studs Thred Dimeter Thred Pitch (mm/thred) Torque 6 mm 1 13 Nm (10 lb-ft) 8 mm Nm (23 lb-ft) 10 mm Nm (45 lb-ft) 12 mm Nm (79 lb-ft) 14 mm Nm (127 lb-ft) 15 mm Nm (159 lb-ft) 16 mm Nm (196 lb-ft) 18 mm Nm (272 lb-ft) 20 mm Nm (384 lb-ft) Tolernces re ± 10% of nominl vlue. Stndrd Torques Clss 12.9 Metric Bolts nd Studs Thred Dimeter Thred Pitch (mm/thred) Torque 6 mm 1 15 Nm (11 lb-ft) 8 mm Nm (27 lb-ft) 10 mm Nm (53 lb-ft) 12 mm Nm (93 lb-ft) 14 mm Nm (148 lb-ft) 15 mm Nm (186 lb-ft) 16 mm Nm (230 lb-ft) 18 mm Nm (317 lb-ft) 20 mm Nm (448 lb-ft) Tolernces re ± 10% of nominl vlue.

SECTION D Engine 6.0L Diesel

SECTION D Engine 6.0L Diesel 303-01D-i Engine 6.0L Diesel 303-01D-i SECTION 303-01D Engine 6.0L Diesel CONTENTS PAGE SPECIFICATIONS... 303-01D-2 303-01D-2 Engine 6.0L Diesel 303-01D-2 SPECIFICATIONS Mteril Fill Cpcity Gsket Mker TA-16