4/2- and 4/3-directional spool valve solenoid-operated, direct-acting 4WE 6
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1 4/2- nd 4/3-directionl spool vlve solenoid-operted, direct-cting 4WE 6 DESCRIION HYDC 4/2- nd 4/3- directionl spool vlves of the 4WE 6 series re directionl vlves for oil hydrulic systems which re used to open nd close flow pths. he vlve opertes y oil-immersed solenoid. During this process, the solenoid pushes the vlve s control spool into the respective position to otin the desired flow pth. FEURES zdirect-cting, solenoid-operted directionl vlve zinterfce ccording to DIN Form 6, ISO z Removle high-performnce solenoid coil, no need to open the hydrulic system during replcement zcoil rottle y 360 llows flexile instlltion zelectricl connection in severl versions ville zwith conceled mnul override, dditionl versions ville Nominl size 6 up to 80 l/min up to 350 r CONENS Description 1 Fetures 1 Model code 2 Spool types / symols 3 Function 4 Section view 4 echnicl dt 4 erformnce 5 Dimensions 6 Electricl connections 7 Mnul overrides 7 ccessories 8 1
2 MODEL CODE ype Solenoid-operted directionl vlve 4 min ports, direct-cting 4WE 6 D - OF D G /V Nominl size 6 Spool symol See pge 3 Version Not specified = return spring -OF = out return spring, detent ( D symol only) 1) Series 01 = specified y the mnufcturer Rted voltge of the solenoid coil 1) 12 = 12 VDC 24 = 24 VDC 96 = 96 VDC* 205 = 205 VDC* 110 = 110 VC* 230 = 230 VC* * only in comintion the electricl connection G ype of voltge D = DC voltge = C voltge (only in comintion electricl connection G) Electricl connection (for detils, see pge 7) G = device connector, DIN EN L = single leds L02 = single leds suppressor diode N = device connector, Deutsch N01 = device connector, Deutsch suppressor diode O = device connector, M12 U = device connector, Junior imer U01 = device connector, Junior imer suppressor diode Seling mteril 1) /N = NR /V = FKM (stndrd) Mnul override (for detils, see pge 7) Not specified = conceled mnul override (stndrd) /M1 = mnul override /M2 = covered mnul override /M4 = knurled nut /M5 = mushroom hed Orifice insert 1) Not specified = no orifice insert /YXX = Y = connection,,, XX = dimeter (e.g. 12 = 1.2 mm); preferred series: 0.8 mm; 1.0 mm; 1.2 mm 1) Other models on request 2
3 3 SOOL YES / SYMOLS 4/2-DIRECIONL SOOL VLVES ype sic symol With intermedite position With return spring With detent ( -OF) 4/3-DIRECIONL SOOL VLVES ype sic symol With intermedite position C D Y G H J E E E E H J Q G D D K Y U E G H J M Q F L R U JR K
4 4 FUNCION he solenoid-operted directionl spool vlves of the 4WE 6 type re used to direct nominl flow nd consist of one vlve housing (1) n ssocited vlve spool (2). Depending on the type, the vlve is equipped t lest two return springs (3) nd one or two pole tues (4) nd solenoid coils (5) ech. he hydrulic control of the vlve is crried out through the ctution of the vlve spool y the use of solenoids (5). solenoid is converter which converts electricl energy into mechnicl energy. he energised solenoid cuses the oil-immersed mgnetic piston to mke liner stroke movement. It uses the guide rod (6) to move the vlve spool into the desired position. his cuses the nominl flow directions etween the respective ports to e relesed or closed. o otin the vlves optimum switching cpcity, the pressure-tight chmer of the pole tue should lwys e filled oil. he vlve spool is pushed ck into the strting position y the pproprite return spring fter de-energiztion of solenoid. he mnul override (7) enles vlve opertion out energising the solenoid. Without return spring detent OF his lterntive descries the so-clled impulse vlve. his is 4/2-directionl vlve 2 solenoids nd detent. he detents re used to lock the vlve spool in the respective switching position. here is no need to permnently energise the solenoid, which consequently contriutes to energysving opertion. SECION VIEW ECHNICL D Generl specifictions MF d: ccording to EN ISO :2015 les C1 & C2 mient temperture rnge: [ C] -20 to +60 Instlltion position: No orienttion restrictions Weight: [kg] 1.5 one solenoid; 2.0 two solenoids Mteril: Vlve csing: Cst iron ole tue: Steel Coil csing: Steel Nme plte: luminium Surfce coting: Vlve csing: hosphte plted ole tue: Zn-coting Coil csing: ZnNi-coting Hydrulic specifictions Operting pressure: [r] Connection,, : p mx = 350 Connection : p mx = 210 Nominl flow: [l/min] See performnce limits on pge 5 Operting fluid: Hydrulic oil to DIN rt 1, 2 nd 3 Medi operting temperture rnge: [ C] -20 to +80 (for stndrd seling) Viscosity rnge: [mm²/s] 10 to 500 ermitted contmintion level Clss 20/18/15 ccording to ISO 4406 of operting fluid: Mx. switching frequency: [1/h] 15,000 Mnul override: ossile up to pprox. 50 r tnk pressure Seling mteril: FKM (stndrd), NR Electricl specifictions Switching time: [ms] Energised: pprox De-energised: pprox ype of voltge: DC C Rted voltge: [V] 12, 24, 96, , 230 Voltge tolernce: [%] ±10 Nominl power: [W] 30 Duty cycle: [%] 100 Mx. surfce temperture of the coil: [ C] 150 rotection clss ccording to DIN EN 60529: * if instlled correctly 6 4 () Orifice insert Used to reduce nominl flows tht re too high nd outside of the vlve s operting limits. With electricl connection G I65 * With electricl connection L I65 * With electricl connection N I65 / I67 * With electricl connection O I65* With electricl connection U I65 *
5 ERFORMNCE ressure drop mesured t ν = 35 mm²/s, = 45 C ressure drop Δp [r] Flow rte Q [l/min] erformnce limits mesured t ν = 30 mm²/s, = 50 C erformnce ssignment to the ssocited spools: Spool ressure drop erformnce limits E E C D D D OF D 8 7 E, E, E F G, G, G H, H, H J, J, J JR K, K L M Q, Q R U, U Y Y 7 8 ressure p [r] he performnce limits were determined solenoids t operting temperture nd 10 % low voltge. he specified performnce limits re pplicle for opertion two directions of flow. he performnce cpcies my e lower when there is only one flow direction. Restricted switching cpcity for G96/G205 coils: he mx. permitted nominl flow specified in the digrm must e reduced y 10%. he switching times re extended. Flow rte Q [l/min] 5
6 DIMENSIONS Interfce ccording to ISO min. Ø 7.5 mx. M5 0.75± ± min. 21.5±0.2 Z 4 x Ø ± ± ±0.1 31± ±0.2 G Ø 4 optionl Mounting screws: (not included in delivery) DIN EN ISO 4762 M5 x ightening torque: 7 Nm 31.2±0.2 33±0.1 With two solenoids 40.5±0.2 Coil nut tightening torque 4 5 Nm Clmping length With one solenoid Z Vlve solenoid Vlve solenoid 6
7 ELECRICL CONNECIONS MNUL OVERRIDES G Device connector DIN EN z I65 z = 28 mm for DC (DG) z = 30.7 mm for C (G) Stndrd conceled mnul override Ø 5 Opertion tool Ø * L 2 strnds L z I65 z Stndrd strnds length L = 457 mm M1 mnul override Opertion out tool spring return 31 z Optionl suppressor diode 82* N Device connector, Deutsch (D04-2) 41 z I65 / I67 z Optionl suppressor diode M2 covered mnul override Mnul override covered, opertion only possile fter disssemly of cp 78.6* O Device connector M12 56 z I65 z With yellow LED s opertion indictor z in ssignment M4 knurledhed screw Opertion y turning the knurled-hed screw 107.2* U Device connector Junior imer (xil) 40 z I65 z Optionl suppressor diode M5 mushroom hed Opertion y pressing, locking y susequently turning the mushroom utton 111.5* Other models on request * Dimensions up to vlve housing In cse of emergency, the vlve cn lso e operted mnully. here re different forms of mnul override ville. he tnk pressure should not exceed 50 r. If the tnk pressure is higher, the force required to operte the mnul override increses ccordingly. For vlves two solenoids, simultneous opertion of oth mnul overrides is not permitted. 7
8 CCESSORIES Designtion rt no. Sel kits (4-prt set) 9.25 x Sh NR x Sh FKM Mounting screws (4 pcs) DIN EN ISO M5 x COIL 12DG S COIL 12DN S COIL 12DO S COIL 24DG S Solenoid coils COIL 24DN S COIL 24DO S COIL 96DG S COIL 110G S COIL 205DG S COIL 230G S Nut open, O-ring Sel kit for solenoid coil Nut folding cp, O-ring Nut cp, O-ring Z4 stndrd 2-pole out E Connector ZW4 incl. rectifier Z4L incl. LED Mnul overrides M4 knurled-hed screw M5 mushroom mnul override NOE he informtion in this rochure reltes to the operting conditions nd pplictions descried. For pplictions not descried, plese contct the relevnt technicl deprtment. ll technicl detils re suject to chnge out notice. 8 HYDC Fluidtechnik GmH Justus-von-Lieig-Str. D Sulzch/Sr el.: / Fx: / E-mil: vlves@hydc.com
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