2/2 4/4 Solenoid Directional Seat Valve, ISO Size 03

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1 2/2 4/4 Solenoid Directionl Set Vlve, ISO Size 03 Q mx = 40 l/min (11 gpm), p mx = 315 r (4500 psi) idirectionl lek-proof shutoff, direct cting, electriclly operted Series W2N, W2 1 Description With crtridge vlve, type W1. Interfce to ISO idirectionl lek-proof shutoff or flow Version with closed crossover (overlp) With or without mnul override Hnd lever cn e fitted on solenoid With optionl push-in check vlve or orifice High pressure wet-rmture solenoids he slip-on coil cn e rotted, nd it cn e replced without opening the hydrulic envelope he W2N / W2 series of 2/2 4/4 solenoid operted directionl set vlves re direct cting mnifold-mounting vlves with size 03 interfce to ISO he min components of the vlves re mnifold-mounting ody nd the push-in 2/2 or 3/2 directionl set vlve crtridge (type W1 ). Dependent on the operting position, the ports re either closed with virtully zero lekge, or open nd flow is possile in either direction. he overlpped model (W2 ) fetures closed crossover chrcteristic i.e. during the vlve's switching period, there is no connection etween the ports nd therefore only miniml loss of flow/ pressure occurs. hese solenoid operted set vlves re lso ville with or without mnul override, nd with the 2 echnicl dt option of n dditionl hnd lever. For pplictions where check vlve or n orifice in the port is necessry, either of these fetures cn e included s n option. hese solenoid operted set vlves re predominntly used in certin moile nd industril pplictions where lek-tight shut-off functions re crucilly importnt. Exmples re where lods, tensions, or clmping forces must e held without lekge. he mnifold-mounting ody is phosphted. ll externl prts of the crtridge re zinc-nickel plted to DIN nd re thus suitle for use in the hrshest operting environments. he slip-on coils cn e replced without opening the hydrulic envelope nd cn e positioned t ny ngle through 360. Generl chrcteristics Designtion Design Mounting method Description, vlue, unit 2/2, 3/2, 3/3, 4/3 or 4/4 solenoid operted directionl set vlve mnifold-mounting, idirectionl lek-proof shutoff, direct cting poppet nd vlve-spool design (pressure lnced) with underlpped or overlpped spool 4 x 5,5 holes for M5x30 cp screws ightening torque 5.2 Nm 5 % (4 ft-ls 5 %) Size Weight Mounting ttitude Hydrulic chrcteristics size 03 interfce to ISO / DIN kg (2/2 3/2 models) 2.50 kg (3/3 4/4 models) unrestricted Description, vlue, unit Mximum operting pressure 315 r (4500 psi) Mximum flow rte Flow direction W2N W2 40 l/min (11 gpm) info will follow see symols Reference: EN-02 Issue: /8

2 Hydrulic chrcteristics Description, vlue, unit Hydrulic fluid HL nd HL minerl oil to DIN ; for other fluids, plese contct UCHER mient temperture rnge 1) -25 C +80 C (-13 F 176 F) Hydrulic fluid temperture rnge -25 C +80 C (-13 F 176 F) Viscosity rnge Minimum fluid clenliness Clenliness clss to ISO 4406 : 1999 Electricl chrcteristics Supply voltge Supply voltge tolernce mm 2 /s (cst), recommended mm 2 /s (cst) clss 20/18/15 Description, vlue, unit 12 V DC, 24 V DC / 115 V C, 230 V C (50 60 Hz) others y consulttion ± 10 % mient temperture rnge 1) -25 C +50 C (-13 F 122 F) Nominl power consumption Switching time Reltive duty cycle rotection clss to ISO / EN Electricl connection V DC = W / V C = W refer to crtridge vlve - see Relted dt sheets 100 % I 65 / I 67 / I 69K, see Ordering code (with pproprite mting connector nd proper fitting nd seling) DIN EN , 3-pin 2 +E (stndrd) for other connectors, see Ordering code IMORN!: 1) he less fvourle vlues from the hydrulic nd electricl chrcteristics determine the temperture rnge of the whole vlve. 3 erformnce grphs IMORN! Detiled performnce dt nd other hydrulic chrcteristics cn e found in the dt sheet for the respective 2/2 or 3/2 solenoid operted crtridge set vlve (series W1 ) tht is fitted. See Relted dt sheets. p = f (Q) ressure drop - Flow rte chrcteristic through orifice (metering function) p [r (psi)] 315 (4500) 0026.i IMORN! o ensure the performnce dt is not compromised, it is impertive to use coils D45/207 ccording to dt sheet ENION! he performnce figures in the dt sheet for the crtridge vlve refer just to the crtridge itself. ke into ccount the dditionl pressure drop in the ody into which it is fitted. p = f (Q) ressure drop - Flow rte chrcteristic through push-in check vlve p [r (psi)] 0027.i 30 (430) 250 (3600) 200 (2900) Ø (350) 20 (285) 150 (2100) 100 (1400) Ø 1.4 Ø (215) 10 (140) 50 (700) 5 (70) (2.6) (5.3) Q [l/min (gpm)] 1.2 nd 1.4 orifices drilled out y customer! 30 (8) 40 (11) (2.6) 20 (5.3) Q [l/min (gpm)] 30 (8) 40 (11) 2/ EN-02/ Series W2N, W2

3 Code Symols Remrks Operting principle 2-wy circuit (with 2/2 crtridge set vlve) 22 S 22 O For 2/2 circuits, the customer must plug the port! For 2/2 circuits, the customer must plug the port! 3-wy circuit (with 3/2 crtridge set vlve) 32 S 32 O For 2/2 circuits, the customer must plug the port! For 2/2 circuits, the customer must plug the port! 3-wy circuit (with 2/2 crtridges) 33 R o chieve the 4th vlve function (the shded ox), energise the two solenoids nd simultneously! 43 F o chieve the 4th vlve function (the shded ox), energise the two solenoids nd simultneously! 4-wy circuit (with 3/2 crtridge set vlves) 43 G o chieve the 4th vlve function (the shded ox), energise the two solenoids nd simultneously! 44 o chieve the 4th vlve function (the shded ox), energise the two solenoids nd simultneously! EN-02/ Series W2N, W2 3/8

4 4 Dimensions & sectionl view 2/2 nd 3/2 solenoid operted directionl set vlve (single-solenoid model) 82.1 (3.23) 59.1 (2.33) M = 2,7 [Nm] 10 % (2 ft ls 10 %) 4 4 M = 5,2 [Nm] 5 % M = 5,2 [Nm] 5 % (0.2 ft ls 5 %) (0.2 ft ls 5 %) 47.5 (1.87) 3) 1.4 (0.05) Ø (3.67) 18.4 (0.72) (6.43) 7.5 (0.3) 13.7 (0.54) M5 4) 70 (2.76) (0.3) (0.89) 0,01 / 100 6) 23 (0.91) 46 (1.81) Rz mx 4 3/3, 4/3, nd 4/4 solenoid operted directionl set vlve (doule-solenoid model) 3) 1.4 (0.05) (10.10) Sel kit no. DS-098-N 5) Item Qty. Description 1 4 O-ring no ,25 x 1,78 N NR sel kit no. DS-095-N for set vlve, type W1... 4/ EN-02/ Series W2N, W2

5 IMORN! 3) Cn e chosen with or without mnul override. (see ordering code) 4) Vlve mounting olts M5x30 (included in the delivery) 5) Sel kit with Viton sels, no. DS-098-V 6) Required surfce finish on the mounting fce (vlve pd) 5 Options 5.1 Hnd lever fitted on solenoid s n option, the W2N / W2 series of solenoid operted directionl set vlves re ville with n dditionl hnd lever. wo models cn e supplied; the HH hnd lever with detent feture, nd the HHN hnd lever without detent feture. IMORN! When replcing n old coil with connection ccording to DIN 43650/ISO4400 (with other in setup thn ccording to dtsheet ), the new coil cn e mounted in 180 reversed position so tht the existing plug (with 180 erthing- IN) cn e connected. his does not ffect the performnce dt. IMORN! Hnd levers cn only e fitted to vlves tht hve mnul override. 23 ( 0.9) 15 7) (5) 27 (1.06) Ø45 (Ø1.77) (0.16) (1.99) 7) Operted position (4.41) (5.13) EN-02/ Series W2N, W2 5/8

6 5.2 ush-in check vlve o prevent uncontrolled ck-pressure effects or ck-flow of oil, series W2N / W2 solenoid operted directionl set vlves cn e supplied with n optionl push-in check vlve, type RC-5, nd specil ody. he check vlve llows free flow from to or, ut prevents flow in the opposite direction, with no lekge. 5.3 Orifice (metering function) n orifice disc (type D10, 1.0 mm) must e used when, s consequence of the operting conditions tht exist, circuit opertions my result in flow rtes tht exceed the performnce limit of the vlve. IMORN! he orifice disc fitted for this purpose is 1.0 mm. Customers my drill it out to 1.4 mm mximum (see performnce grphs). ppliction: when severl vlves re supplied in prllel, for instnce, nd the supply pressure in drops elow the pressure in or (nother circuit is vented, or lightlyloded ctutor is operted). he pressure in service line or is then higher, ut the check vlve prevents it from flling during such opertions in other circuits. ppliction: when used for chrging ccumultors, for instnce, or when the solenoid operted directionl set vlves re used to pilot other vlves. 6 Instlltion informtion ENION! Only qulified personnel with mechnicl skills my crry out ny mintennce work. Generlly, the only work tht should ever e undertken is to check, nd possily replce, the sels. When chnging sels, oil or grese the new sels thoroughly efore fitting them. IMORN! When fitting the vlves, use the specified tightening torque for the mounting olts. No djustments re necessry, since the crtridges re set in the fctory. 6/ EN-02/ Series W2N, W2

7 7 Ordering code W2 N = solenoid directionl set vlve, mnifold mtg. = open crossover (stndrd) = closed crossover, (only possile with 3/2, 4/3, nd 4/4 functions) 22 S = 2/2 function, closed 22 O = 2/2 function, connected 32 S = 3/2 function, closed 32 O = 3/2 function, connected 33 R = 3/3 function,, nd closed 43 F = 4/3 function, connected 43 G = 4/3 function, connected 44 = 4/4 function, nd connected N = without push-in check vlve or orifice (stndrd) R = with push-in check vlve, type RC-5 (in port) D10 = with orifice disc, type D10 (in port) 6 = ISO size 03 interfce... Q = stndrd model - see relevnt dt sheets Z... R = specil fetures - plese consult UCHER Ex. W2 N 32S N 6 _ 24 + HH _ Nitrile sels Viton sels G = with mnul override D I = without mnul override = design numer, set vlve (omit when ordering new units)... = voltge e.g. 24 (24 V) D = current DC = current C (connection only possile with DIN EN ) (lnk) = DIN EN connection with mting plug (stndrd, I 65) M100 = DIN EN connection without mting plug for the following plug-vrints [mting plug not supplied]: D = Deutsch plug connection D04-2 (with quenching diode, I 67/69K) J = Junior imer rdil plug connection (with quenching diode, I 65) consult ucher F = flying leds (600mm) (I 65) without = without hnd lever (stndrd) + HH = with hnd lever with detent + HHN= with hnd lever without detent = design numer, hnd lever (omit when ordering new units) EN-02/ Series W2N, W2 7/8

8 8 Relted dt sheets Reference (Old no.) Description (i-31) Size 03 interfce to ISO Solenoid coil, series D45/ /2 solenoid crtridge vlve, type W1C. size /2 solenoid crtridge vlve, type W1D. / W1F. size 6 info.ch@ucherhydrulics.com y ucher Hydrulics G Frutigen, CH-3714 Frutigen ll rights reserved. Dt is provided for the purpose of product description only, nd must not e construed s wrrnted chrcteristics in the legl sense. he informtion does not relieve users from the duty of conducting their own evlutions nd tests. ecuse the products re suject to continul improvement, we reserve the right to mend the product specifictions contined in this ctlogue. Clssifiction: (W-2.13) 8/ EN-02/ Series W2N, W2

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