UPDATE. Ultra-Shear High Performance Button Cutter. Insert Style: RJLT (MOTN, MON, MONLL) RJLW (MOTN) RJET (MOFN)
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- Charles Lloyd
- 5 years ago
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1 Style: RJLT (MOTN, MON, MONLL) RJLW (MOTN) RJET (MOFN) Face Mills: 1A7G (10mm IC insert) 1A7H (12mm &.500" IC insert) 1A7K (16mm IC insert) 1A7M (20mm &.750" IC insert) End Mills: 15B1A (10mm IC insert) 15B1B (12mm IC insert) 15B4H (.500" IC insert) Grades: IN1030, IN2035, IN6530, IN7035, IN2530, IN2540, IN2505, IN2504, IN05S Applications: General Machining Aero Space Die & Mold UPDATE Ultra-Shear High Performance Button Cutter Features and Benefits Well-designed insert geometries promote longer tool life Wide range of edge preparations to address all applications 10mm, 12mm, 16mm, 20mm,.500" &.750" IC button sizes Premium milling grades to cut all materials Strong clamping screw for secure and stable insert seating Anti-rotating insert clamping Robust thick insert for added strength Ultra-reliable machining performance at high feed rates Coarse and fine-pitch cutters PAGE 1 OF 7
2 FACEMILLS BUTTON CUTTERS (10MM, 12MM, 16MM, 20MM,.500",.750" Ramping Corkscrew Pocket Facing Contour K H Cutter Nominal Diameter Bore Dia. Max. Depth of Cut H Height of K Keyway Through Max. Ramp Angle Series METRIC INSERT I.C. 1A7G-20R Yes 5 RJLT10 1A7H-20R Yes 6 RJLT12 1A7H-25R Yes 4 RJLT12 1A7H-30R Yes 3 RJLT12 1A7H-40R Yes 2 RJLT12 1A7H-50R No 1.75 RJLT12 1A7H-60R No 1.5 RJLT12 1A7K-20R Yes 9 RJLT16 1A7K-25R Yes 7 RJLT16 1A7K-30R Yes 5 RJLT16 1A7K-40R Yes 3.75 RJLT16 1A7K-50R No 2.75 RJLT16 1A7K-60R No 2 RJLT16 1A7M-25R Yes 11 RJLT20 1A7M-30R Yes 8 RJLT20 1A7M-40R Yes 5 RJLT20 1A7M-50R No 4 RJLT20 1A7M-60R No 2.5 RJLT20 INCH INSERT I.C. 1A7H-20RE Yes RJLT13 1A7H-30RE Yes RJLT13 1A7H-40RE Yes RJLT13 1A7M-30RE Yes RJLT19 1A7M-40RE Yes RJLT19 1A7M-60RE No RJLT19 PAGE 2 OF 7
3 ENDMILLS BUTTON CUTTERS (12MM,.500" I.C.) Ramping Corkscrew Pocket Facing Contour L3 Cutter Nominal Diameter Max Depth of Cut Extension Length of s L3 Overall Length Shank Size/Style Through Max. Ramp Angle Series METRIC INSERT I.C. 15B1B R00 24mm (.945) Weldon Yes 2.9 RJLT12 15B1B R Weldon Yes 3.3 RJLT12 15B1B-10020S1R Cyl. Yes 3.3 RJLT12 15B1B R Weldon Yes 5.0 RJLT12 15B1B-12020S9R Cyl. Yes 5.0 RJLT12 15B1B R Weldon Yes 6.8 RJLT12 15B1B-15020S5R Cyl. Yes 6.8 RJLT12 INCH INSERT I.C. 15B4H RE Weldon No 1 RJLT13 15B4H-10020S1RE Cyl. No 1 RJLT13 15B4H RE Weldon Yes 9.5 RJLT13 15B4H-12020S9RE Cyl. Yes 9.5 RJLT13 15B4H RE Weldon Yes 6.7 RJLT13 15B4H-15020S5RE Cyl. Yes 6.7 RJLT13 PAGE 3 OF 7
4 MODULAR, TOP-ON BUTTON CUTTERS (10MM, 12MM,.500" I.C.) Ramping Corkscrew Pocket Facing Contour T1 Cutter Nominal Diameter Max. Depth of Cut Extension Length Thread Size of s Through Max. Ramp Angle Series Wrench Size METRIC INSERT I.C. 15B1A02030X6R00 20mm (.787) mm M10 2 Yes 1.0 RJLT10 15mm 15B1B024044X7R00 24mm (.945) mm M12 2 Yes 2.9 RJLT12 17mm 15B1A02535X7R02 25mm (.984) mm M12 2 Yes 2.0 RJLT10 17mm 15B1A02535X7R00 25mm (.984) mm M12 3 Yes 2.0 RJLT10 17mm 15B1A-10137X7R M12 2 Yes 4.0 RJLT10 17mm 15B1A-10137X7R M12 3 Yes 4.0 RJLT10 17mm 15B1B-10015X7R M12 2 Yes 3.3 RJLT12 17mm 15B1B-12015X8R M16 3 Yes 5.0 RJLT12 22mm 15B1A-12169X8R M16 4 Yes 10.0 RJLT10 22mm 15B1B-15015X8R M16 3 Yes 6.8 RJLT12 22mm INCH INSERT I.C. 15B4H-10015X7RE M12 2 No 1 RJLT13 17mm 15B4H-12015X8RE M16 3 Yes 9.5 RJLT13 22mm 15B4H-15015X8RE M16 3 Yes 6.7 RJLT13 22mm PAGE 4 OF 7
5 INSERTS RJLW...MOTN RJLT...MOTN RJLT...MON RJLT...MONLL RJET...MOFN d t 9º Description d t Grade IN1030 IN2035 IN2504 IN2505 IN2530 IN2540 IN6530 IN7035 IN10K RJLT1004MON Precision, Pos - 5mm R 10mm X X X X RJLT1004MONLL Precision, Pos - 5mm R 10mm X RJLT1004MOTN Standard, Pos - 5mm R 10mm X X RJLW1004MOTN Heavy Duty, Flt - 5mm R 10mm X X X RJET1004MOFN Grd/Pol for Al - 5mm R 10mm X RJLT1204MON Precision, Pos - 6mm R 12mm X X X X X X RJLT1204MONLL Precision, Pos - 6mm R 12mm X X RJLT1204MOTN Standard, Pos - 6mm R 12mm X X X X X X RJLW1204MOTN Heavy Duty, Flt - 6mm R 12mm X X X RJET1204MOFN Grd/Pol for Al - 6mm R 12mm X RJLT1304MON Precision, Pos inch R X X RJLT1304MONLL Precision, Pos inch R X RJLT1304MOTN Standard, Pos inch R X X X RJLW1304MOTN Heavy Duty, Flt inch R X RJET1605MOFN Grd/Pol for Al - 8mm R 16mm X RJLT1605MON Precision, Pos - 8mm R 16mm X X X X X RJLT1605MOTN Heavy Duty, Flt - 8mm R 16mm X X X X X X X RJLW1605MOTN Heavy Duty, Flt - 8mm R 16mm X X X X X RJET1605MOFN Grd/Pol for Al - 8mm R 16mm X RJLT1907MON Precision, Pos inch R X X RJLT1907MONLL Precision, Pos inch R X X RJLT1907MOTN Heavy Duty, Flt inch R X X RJLW1907MOTN Heavy Duty, Flt inch R X RJLT2007MON Precision, Pos - 10mm R 20mm X X X X RJLT2007MOTN Heavy Duty, Flt - 10mm R 20mm X X X X X X RJLW2007MOTN Heavy Duty, Flt - 10mm R 20mm X X PAGE 5 OF 7
6 TECHNICAL INFORMATION Material Brinnell Hardness SFM Feed per Aluminum 6061-T6, 7075-T YES Cast Iron Gray NO Nodular NO Low Carbon NO High Carbon F NO Steel Alloyed Steel NO Tool Steel P20-H NO Hardened Tool Steels NO 300 Series, 304, OPTIONAL Stainless Steel 400 Series 15-5 PH, 17-4 PH OPTIONAL 13-8 PH OPTIONAL Nickel Alloys Inconel 600, 706, YES Titanium 6AL-4V, 903, Hastelloy YES Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC may need to be revised to optimize the tools performance. Grade IN1030 IN6530 IN2035 IN7035 IN2530 IN2540 IN2505 IN2504 IN05S PAGE 6 OF 7
7 HARDWARE Cutter Series Screw Driver Driver Bit Retention Bolt (Optional) Bolt 1A7G-20R01 RJLT10 SM DS-A00T BLD T15/S7 SD06-46 SD A7H-20R01 RJLT12 SM DS-A00T BLD T15/S7 SD06-46 SD A7H-25R01 RJLT12 SM DS-A00T BLD T15/S7 SD06-46 SD A7H-30R01 RJLT12 SM DS-A00T BLD T15/S7 SD08-46 SD A7H-40R01 RJLT12 SM DS-A00T BLD T15/S7 SD SD A7H-50R01 RJLT12 SM DS-A00T BLD T15/S7 SD n/a 1A7H-60R01 RJLT12 SM DS-A00T BLD T15/S7 SD n/a 1A7H-20RE50 RJLT13 SM DS-A00T BLD T15/S7 SD06-46 SD A7H-30RE50 RJLT13 SM DS-A00T BLD T15/S7 SD08-46 SD A7H-40RE50 RJLT13 SM DS-A00T BLD T15/S7 SD08-46 SD A7K-20R01 RJLT16 SM DS-A00T BLD T20/S7 SD06-46 SD A7K-25R01 RJLT16 SM DS-A00T BLD T20/S7 SD06-46 SD A7K-30R01 RJLT16 SM DS-A00T BLD T20/S7 SD08-46 SD A7K-40R01 RJLT16 SM DS-A00T BLD T20/S7 SD SD A7K-50R01 RJLT16 SM DS-A00T BLD T20/S7 SD n/a 1A7K-60R01 RJLT16 SM DS-A00T BLD T20/S7 SD n/a 1A7M-30RE75 RJLT19 SM R0 DS-A00T BLD T25/S7 SD08-46 SD A7M-40RE75 RJLT19 SM R0 DS-A00T BLD T25/S7 S2-82 SD A7M-60RE75 RJLT19 SM R0 DS-A00T BLD T25/S7 S2-82 n/a 1A7M-25R01 RJLT20 SM R0 DS-A00T BLD T25/S7 SD06-46 SD A7M-30R01 RJLT20 SM R0 DS-A00T BLD T25/S7 SD08-46 SD A7M-40R01 RJLT20 SM R0 DS-A00T BLD T25/S7 SD SD A7M-50R01 RJLT20 SM R0 DS-A00T BLD T25/S7 SD n/a 1A7M-60R01 RJLT20 SM R0 DS-A00T BLD T25/S7 SD n/a 15B1A02030X6R00 RJLT10 SM DS-A00T BLD T15/S7 n/a n/a 15B1A02535X7R02 RJLT10 SM DS-A00T BLD T15/S7 n/a n/a 15B1A-10137X7R01 RJLT10 SM DS-A00T BLD T15/S7 n/a n/a 15B1A-10137X7R02 RJLT10 SM DS-A00T BLD T15/S7 n/a n/a 15B1A-12169X8R01 RJLT10 SM DS-A00T BLD T15/S7 n/a n/a 15B1B R00 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-10020S1R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-12020S9R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-15020S5R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B024044X7R00 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-10015X7R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-12015X8R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B1B-15015X8R01 RJLT12 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-10015X7RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-12015X8RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-10020S1RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-12020S9RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-15020S5RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a 15B4H-15015X8RE50 RJLT13 SM DS-A00T BLD T15/S7 n/a n/a PAGE 7 OF 7
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