Milling. Widia s New M1200 Face Mill Program. Introducing... NEW!

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1 Milling Introducing... Widia s New M1200 Face Mill Program NEW! specifically engineered to deliver consistent performance in demanding face-milling applications! Use less horsepower and gain up to 30% in productivity! Up to 50% longer tool life! Easy-to-use one screw enables fast, accurate indexing! 12 true cutting edges lower your cost per edge! Run at higher speeds and feeds with higher metal removal rates!

2 M1200 Face Mill Program Markets and Applications Engineered for applications requiring higher cutting speeds and feed rates with low cutting forces. Ideally suited for rough face milling applications in the General Engineering and Automotive industries. Featured Application: Key Features 4,5mm (.178") depth-of-cut capability. Available in diameters from 40mm to 160mm (2" to 6"). Through-coolant standard. Four geometries and five grades for use in most workpiece materials. 12 true cutting edges. Operation: Customer: Material: Workpiece: Results: Face Milling General Engineering GGG-40 Housing NG23 47% longer tool life 67% less machining time Widia Milling Grades grades coating composition recommended use Coated carbide MT-CVD/CVD grade for light and medium machining of cast irons. COMPETITOR WIDIA cutter: diameter: 100 mm (4.00 in.) 100 mm (4.00 in.) z: insert: OFEW HNGJ0905ANENLD cutting edges: 8 12 grade: v c : 180 m/min (591 sfm) 300 m/min (984 sfm) v f : 1998 mm/min (78.6 in/min) 3341 mm/min (131.5 in/min) f z : 0,318 mm (.0125 in) 0,317 mm (.0125 in) a p : 3,5 mm (0.14 in) 3,5 mm (0.14 in) a e : 80 mm (3.15 in) 80 mm (3.15 in) coolant: external emulsion external emulsion tool life: 32 pcs 47 pcs Coated carbide PVD grade for light and medium machining of cast irons. Coated carbide PVD grade for light and medium machining of steels and high-strength nodular cast iron. Coated carbide PVD grade for medium and heavy machining of steels and stainless steel. tool life 47% longer tool life! Coated carbide MT-CVD/CVD grade for medium and heavy machining of steels and nodular cast irons. Works well in unfavorable conditions. Competitor Widia M1200 2

3 Technical Information Recommended Starting Speeds P M K S, TN6510, VDI Vc VDI Vc VDI Vc VDI Vc 3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm) /16 31/32 ( ) ( ) ( ) ( ) /.3 17/18 33/34 ( ) ( ) ( ) ( ) / ( ) ( ) ( ) ( ) Bold type indicates recommended starting speed. The speed should be decreased as the average chip thickness increases. Recommended Starting Feeds insert geometry P M K S TN6510 feed rate mm (inch) LD 0,10 0,25 0,4 0,10 0,25 0,4 0,10 0,25 0,4 0,1 0,2 0,35 (edge prep with hone) ( ) ( ) ( ) ( ) GD 0,15 0,35 0,5 0,15 0,35 0,5 0,15 0,35 0,5 0,1 0,25 0,45 (edge prep with hone + T-land) ( ) ( ) ( ) ( ) HD 0,15 0,35 0,6 0,15 0,35 0,6 0,2 0,35 0,6 0,1 0,25 0,45 (edge prep with hone + T-land) ( ) ( ) ( ) ( ) -3W* 0,15 0,35 0,5 0,15 0,35 0,5 0,2 0,35 0,5 0,1 0,25 0,5 (wiper) ( ) ( ) ( ) ( ) Bold type indicates recommended starting feed. * Use Wiper in combination with -GD geometry. 3

4 Ordering Information M Inserts HNGJ-LD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch HNGJ0905ANENLD HNGJ535ANENLD 12 15, , , , , HNGJ-GD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch HNGJ0905ANSNGD HNGJ535ANSNGD 12 15, , , , , HNGJ-HD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε BS hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch HNGJ090543ANSNHD HNGJ53511ANSNHD 12 15, , , , , HNGJ0905ANSNHD HNGJ535ANSNHD 12 15, , , , , , XNGJ-3W First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε BS hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch XNGJ0905ANSNGD3W XNGJ535ANSNGD3W 6 15, , , , , , TN6510 Inserts have an E -hone only, or an S T-land + hone edge prep for optimization and consistent performance. Choose the one that suits your application and workpiece material. 4

5 Ordering Information M1200 Metric Indexable Shell Mills Shell Mills Right Hand Coarse Pitch NEW! D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM , ,5 0, , ,5 0, , ,5 1, , ,5 1, , ,5 2, ,0 66, ,5 4, Shell Mills Right Hand Medium Pitch D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM , ,5 0, , ,5 0, , ,5 1, , ,5 1, , ,5 2, ,0 66, ,5 4, Indexable End Mills NEW! End Mill Right Hand Coarse Pitch D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm ,5 0, ,8 End Mill Right Hand Medium Pitch D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm ,5 0, ,8 5

6 Ordering Information M1200 Inch Indexable Shell Mills NEW! Shell Mills Right Hand Coarse Pitch D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM Shell Mills Right Hand Medium Pitch D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM

7 Ordering Information Spare Parts & Accessories Metric catalog number catalog number catalog number catalog number catalog number D1 slotted screw Nm fastening screw Nm coolant lid insert screw TX 15 Nm Torx 15 wrench , Spare Parts and Accessories Inch catalog number catalog number catalog number catalog number in. catalog number D1 slotted screw fastening screw coolant lid insert screw TX 15 lbs. Torx 15 wrench For more information about Widia products, contact your Authorized Widia Distributor or visit 7

8 Widia M1200 NORTH AMERICA Widia Customer Support Office 470 Old Evans Road Evans, GA Phone: WIDIA or Fax: WIDIA or Technical Support Phone: Fax: A A To learn more about Widia s complete line of metalcutting tools or to request a copy of our latest catalogs, please contact your local Widia Authorized Distributor. Copyright 2008 by Kennametal Inc., Latrobe, PA All rights reserved. Printed in USA. A Kennametal, Inc. Metalworking Solutions & Services Group 1600 Technology Way Latrobe, PA 15650