Indexable Milling. Indexable Milling Introduction... E2 E19. Face Mills...F1 F Shoulder Mills...G1 G61. Helical Mills...

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2 Indexable Milling Indexable Milling Introduction... E2E19 Face Mills...F1F60 90 Shoulder Mills...G1G61 elical Mills Slotting Mills...I1I19 Copy Mills... J1J98 E1

3 EW PRODUCTS Our latest metalcutting innovations are designed to deliver higher productivity, longer tool life, and increased application versatility. For more information about the latest products and services from WIDIA, please contact your WIDIA Representative or Authorised WIDIA Distributor, or visit. Victory Milling Grades WP40PM ew best-in-class Victory milling grade for machining steel materials in ISO material group P40 in rough milling applications. WK15CM ew milling grade for cast irons for higher tool life and increased productivity. WS30PM A new high-performance milling grade for machining titanium and stainless steels. VSM11 Step down capabilities. Effective internal coolant supply for screw-on, end mill, and shell mill cutters. The max ramp angle for VSM11 is 10. E2

4 VSM490 Four cutting edges on a double-sided strong insert. Lower cutting forces; high-positive geometry. Excellent wall and surface finish capabilities. When using multiple steps, this is a stepless solution. VSM17 Depth-of-cut capabilities up to 16,3mm. Step down capabilities. Effective internal coolant supply for screw-on, end mill, and shell mill cutters. E3

5 Indexable Milling Choosing the Correct Cutter The Most Advanced Milling Solutions in the Industry For unsurpassed quality, value, and performance, you can trust WIDIA to provide the most comprehensive line of reliable metalcutting tools. Whatever your indexable milling product requirements, be assured that you will find the appropriate solution in this all-inclusive, easy-to-use guide. For every milling application, workpiece, or equipment need, we offer the best tools on the market, designed to reduce your machining time, provide superior surface finishes, and outperform the competition. You can also use our OVO app to guide you to the correct choice! For more information, please visit /novo. 1. Choose your application: Face Mills Shoulder Mills elical Mills Slotting Mills 2. Identify material to be machined: Each tool has a material grid marked with a letter indicating the materials that can be machined. P M K S Steel Stainless Steel Cast Iron on-ferrous igh-temp Alloys ardened Materials Copy Mills Tool name Face Mills Victory M P Max depth of cut: 4,5mm Lead angle: 45 Indexes per insert: 12 Diameter: 40315mm Pages: F30F37 M K S Product photo Informational icons (Connection type and possible operations) 3. Select tool based on maximum depth of cut and diameter required: Location of introduction detail, tool bodies, inserts, and cutting data Information is given in this area to provide specific detail as a quick reference. E4

6 Indexable Milling Determining Cutting Data Selecting Tool Body,, and Cutting Data 4. Choose the tool body: Choose diameter (D1) and pitch (Z) of tool body. OTE: Make sure you select the correct shank style for your toolholder. For toolholders, visit. 5. Choose the inserts with the WIDIA insert selection guide: n Selection Guide A B Determine light machining, general purpose, or heavy machining according to workpiece material. See the Material Overview at the end of the catalogue for material descriptions. Select the grade given in the insert selection guide. Use the six digit order number to easily place your order. Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM GJ-GD PJ-D GJ-D n GJ-GD first choice alternate choice 5A P M K S 5B catalogue number cutting edges D L10 S BS Rε hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ0905ASGD ,58 5,56 1,80 1,20 0, Determine cutting data with the WIDIA Recommended Speeds and Feeds tables: A B Choose the recommended speed value according to the workpiece material and grade. Choose the recommended starting feed rate according to the insert geometry and % of radial engagement ae. Starting values are given in bold. 6A Recommended Starting Speeds [SFM] P M K Material Group WP25PM WP35CM WS30PM WP40PM T6501 TM-U A 6A n Recommended Starting Feeds [mm] Light General Purpose eavy 6B OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,17 0,32 0,65 0,13 0,23 0,47 0,09 0,17 0,35 0,08 0,15 0,31 0,08 0,14 0,28.F..LDJ.E..LD 0,17 0,50 1,00 0,13 0,36 0,72 0,09 0,27 0,54 0,08 0,23 0,47 0,08 0,21 0,43.E..LD.S..GD 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57.S..GD.S..D 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57.S..D 6B 6B E5

7 Indexable Milling Application Guide Face Mills Face Mills Victory M1200 Mini F 15 P Victory M1200 Mini 45 P Max depth of cut: 1,7mm Lead angle: 15 Indexes per insert: 12 Diameter: 2580mm Pages: F5F11 M K S Max depth of cut: 3,5mm Lead angle: 45 Indexes per insert: 12 Diameter: 25120mm Pages: F12F19 M K S Victory M1200 Mini D 59 P Max depth of cut: 4,7mm M Lead angle: 59 Indexes per insert: 12 Diameter: 40125mm K S Pages: F20F23 Victory M1200 F 14.5 P Victory M P Max depth of cut: 2,2mm Lead angle: 14.5 Indexes per insert: 12 Diameter: 50160mm Pages: F26F29 M K S Max depth of cut: 4,5mm Lead angle: 45 Indexes per insert: 12 Diameter: 40315mm Pages: F30F37 M K S Victory M1200 D 59 P Max depth of cut: 6mm M Lead angle: 59 Indexes per insert: 12 Diameter: 50160mm K S Pages: F38F41 (continued) E6

8 Indexable Milling Application Guide Face Mills Face Mills (continued) M640 Max depth of cut: 4,8mm Lead angle: 58 Indexes per insert: 6 Diameter: 32125mm Pages: F44F49 P M K S M660 S Max depth of cut: 6,4mm P M M660 S Max depth of cut: 8,4mm P M Lead angle: 45 Indexes per insert: 4 Diameter: 20160mm Pages: F52F57 K S Lead angle: 45 Indexes per insert: 4 Diameter: 100mm Pages: F58F60 K E7

9 Indexable Milling Application Guide 90 Shoulder Mills 90 Shoulder Mills VSM11 Max depth of cut: 11,7mm Lead angle: 90 Indexes per insert: 2 Diameter: 16125mm Pages: G4G16 P M K S VSM Max depth of cut: 15mm Lead angle: 90 Indexes per insert: 4 Diameter: 25160mm Pages: G32G40 P M K S VSM17 P M690 SD P Max depth of cut: 16,33mm Lead angle: 90 Indexes per insert: 2 Diameter: 25160mm Pages: G20G29 M K S Max depth of cut: 10mm Lead angle: 90 Indexes per insert: 4 Diameter: 50160mm Pages: G54G57 M K S M690 SD P M680 P Max depth of cut: 12mm Lead angle: 90 Indexes per insert: 4 Diameter: 50125mm Pages: G58G61 M K S Max depth of cut: 14,0mm Lead angle: 90 Indexes per insert: 2 Diameter: 25mm160mm Pages: G44G51 M K S E8

10 Indexable Milling Application Guide elical Mills Slotting Mills elical Mills M300 P Max depth of cut: 112mm M Lead angle: 90 Indexes per insert: 2 Diameter: 5080mm Pages: 411 K S Slotting Mills M95 P M900 P Slot Width Range: 410mm M K Slot Width Range: 1222mm M K Indexes per insert: 4 Diameter: mm Indexes per insert: 2 Diameter: mm S Pages: I4I7 Pages: I10I16, I18I19 E9

11 Indexable Milling Application Guide Copy Mills Copy Mills M370 P M200 P Max depth of cut: up to 2mm Indexes per insert: 6 Diameter: 25125mm M K S Max depth of cut: up to 5mm Indexes per insert: up to 12 Diameter: 25125mm M K S Pages: J4J16 Pages: J20J39 M100 P Max depth of cut: 6mm M Diameter: 24125mm K Pages: J42J67 S M270 Ball ose P M270 Toroidal P Max depth of cut: 516mm Diameter: 1032mm M K Max depth of cut: 0,34mm Diameter: 1020mm M K Pages: J70J85 S Pages: J86J91 S M270 igh Feed P Max depth of cut: 0,61,1mm M K Diameter: 1020mm S Pages: J92J98 E10

12 OVO KOWS SEARC Searching for a tool by using the outdated method of a catalogue has been replaced with the Advise and Select functions from OVO saving you time and money. ADVISE Uses a rules-based approach to provide cutting tool recommendations: Defi ne Feature (face milling, slotting, blind hole, etc.) Apply Constraint Requirements (geometric, material, tolerance, etc.) Set Sequence (single or multi-step operations, rough then fi nish, et c.) Receive Ranked Results SELECT A method of selecting cutting tools from a tree structure via a hierarchy or parametric search: If you know which product you are looking for, a quick search can be performed by just the catalogue number or product description. Smart fi lters signifi cantly reduce the amount of potential tooling solutions. After the tool is selected, OVO also provides cutting and adaptive item options that fi t with your solution. OVO can ensure you have the right tools on your machines, in the right sequence. Resulting in fl awless execution that accelerates every job, and maximises every shift. /novo

13 WIDIA Milling s Catalogue umbering System ow Do Catalogue umbers Work? Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. PJ-GD PJ-D n PJ-GD Face Mills Victory M1200 Mini Series s P M first choice K alternate choice S Face Mills catalogue number cutting edges D L10 S BS Rε hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASGD ,80 4,45 1,27 1,20 0, PJ0704ASGD n PJ-D P J Shape Clearance Angle Tolerance Class and Clamping Type A A symbol hole shape of hole chipbreaker without R without single-sided shape of insert s section B B F A M with cylindrical hole double-sided without single-sided C E C G W T Q U with with partly cylindrical hole, 4060º countersink partly cylindrical hole, 4060º double countersink double-sided without single-sided without double-sided L D E B C J X with with partly cylindrical hole, 7090º countersink without single-sided partly cylindrical without hole, 7090º double countersink double-sided special design O indexable inserts with facets/wipers indexable inserts with corner radii insert thickness F R S G tolerances on ic tolerances on M ic classes J, K, L, M, ( + /) class U ( + /) classes M & ( + /) class U ( + /) 4,7610,00 0,051 0,076 0,076 0,127 T 11,1114,29 0,076 0,127 0,127 0,203 15,0020,64 0,102 0,178 0,152 0,279 22,0031,16 0,127 0,254 0,178 0,381 W 31,7535,00 0,152 0,254 0,2 0,381 X Special Design P ic (+/) M ( + /) T ( + /) ic (+/) M ( + /) T ( + /) A 0,025 0,005 0,025 J 0,050,15* 0,005 0,025 B 0,025 0,005 0,013 K 0,050,15* 0,013 0,025 C 0,025 0,013 0,025 L 0,050,15* 0,025 0,025 D 0,025 0,013 0,013 M 0,050,15* 0,080,20* 0,013 E 0,025 0,025 0,025 0,050,15* 0,080,20* 0,025 F 0,013 0,005 0,025 P** 0,038 0,038 0,038 G 0,025 0,025 0,013 0,013 0,013 0,025 U 0,080,25* 0,130,30* 0,013 *See table above for tolerances according to insert size and class. **WIDIA standard only. E12

14 WIDIA Milling s Catalogue umbering System By referencing this easy-to-use guide, you can identify the correct product to meet your needs. PJ-GD n PJ-GD PJ-D Face Mills Victory M1200 Mini Series s P M first choice K alternate choice S Face Mills catalogue number cutting edges D L10 S BS Rε hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASGD ,80 4,45 1,27 1,20 0,10 PJ0704ASGD n PJ-D A S GD Size (Cutting Edge Length) Thickness Corner Confi guration Cutting Edge Form and Edge symbol thickness T1 1, , ,18 T3 3, , , , ,94 F E T sharp honed T-land S honed + T-land direction of cutter rotation inscribed circle ic versus cutting edge length L For shapes A, L, and X, see position #1; use length of leading cutting edge. L for shapes ic S T R O C E 6, , , , , , , , , , , , , radius MO M0 round insert facet or wiper edge leading or major cutting edge assumed direction of feed motion 01 0,1mm wiper edge 02 0,2mm clearance P 04 0,4mm A 3º 05 0,5mm B 5º ,8mm 1,0mm If letter is replaced by number(s), refer to table for radius r. C D 7º 15º 12 1,2mm lead angle K E 20º 15 1,5mm A 45º F 25º 16 1,6mm D 60º G 30º 24 2,4mm E 75º 0º 32 3,2mm P 90º P 11º E13

15 WIDIA Milling Tool Bodies Catalogue umbering System ow Do Catalogue umbers Work? Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills n Shell Mills coolant supply order number catalogue number D1 D1 max D D6 L L2 Ap1 max Z max RPM kg M1200D040Z , , Yes 0, M1200D040Z , , Yes 0,26 M1200D100Z03C10007L M1200D050Z , , Yes 0,35 Indexable Milling Tool Bodies M1200 D 100 Z 03 C Series Cutting Diameter umber of Flutes Shank Form Z = umber of effective flutes C = Cylindrical W = Weldon M = Modular S = Shell Mill E14

16 WIDIA Milling Tool Bodies Catalogue umbering System By referencing this easy-to-use guide, you can identify the correct product to meet your needs. Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills n Shell Mills coolant supply order number catalogue number D1 D1 max D D6 L L2 Ap1 max Z max RPM kg M1200D040Z , , Yes 0, M1200D040Z , , Yes 0,26 M1200D100Z03C10007L M1200D050Z , , Yes 0,35 Indexable Milling Tool Bodies L 800 Shank/Pilot Diameter Shape Clearance Angle Size (Cutting Edge Length) Overall Length of Tool Used for all cylindrical shank and long version Weldon if required (standard Weldon without) A M C Optional uses as required B C O P D E L C M Left and Carbide Shank eavy Metal Shank D R E S F T G K V W L X Special Design P E15

17 Technical Information Grades and Grade Descriptions Modern coating technologies provide higher speed capabilities, greater productivity, and longer tool life. Each insert has a material grid indicating primary and alternate uses for that tool, as well as whether it can be operated dry or with coolant. P M K S Steel Stainless Steel Cast Iron on-ferrous igh-temp Alloys ardened Materials primary use alternate use Light (finishing) Light (finishing) Medium Medium eavy (roughing) eavy (roughing) Grade P M K S dry with coolant T2505 C-05 PVD-TiAl T2510 C-10 MT-CVD/CVD-Ti-TiC- (ZrO 2 -Al 2 O 3 -TiOx) T2525 C-20 PVD-TiAl T6501 C-03 PVD-TiB 2 T6510 C-K10 PVD-TiAl anolayer T6520 C-K20 PVD-TiAl anolayer E16

18 Technical Information Grades and Grade Descriptions Modern coating technologies provide higher speed capabilities, greater productivity, and longer tool life. Each insert has a material grid indicating primary and alternate uses for that tool, as well as whether it can be operated dry or with coolant. P M K S Steel Stainless Steel Cast Iron on-ferrous igh-temp Alloys ardened Materials primary use alternate use Light (finishing) Light (finishing) Medium Medium eavy (roughing) eavy (roughing) Grade P M K S dry with coolant T6525 C-P25 PVD-TiAl anolayer T6540 C-P40 PVD-TiAl anolayer T7525 C-P25 MT-CVD/CVD-Ti-TiC-Al 2 O 3 -Ti T7535 C-P35 MT-CVD/CVD-Ti-TiC-Al 2 O 3 TTI25 T-P15 Cermet TM W-K15 Uncoated E17

19 Technical Information Grades and Grade Descriptions Modern coating technologies provide higher speed capabilities, greater productivity, and longer tool life. Each insert has a material grid indicating primary and alternate uses for that tool, as well as whether it can be operated dry or with coolant. P M K S Steel Stainless Steel Cast Iron on-ferrous igh-temp Alloys ardened Materials primary use alternate use Light (finishing) Light (finishing) Medium Medium eavy (roughing) eavy (roughing) Grade P M K S dry with coolant TM-U F-05 Uncoated TTM/TTM08 W-P25 Uncoated WK15PM PVD-TiAl anolayer WK15CM MT-CVD/Ti-TiC-Al 2 O 3 WP20CM MT-CVD/Ti-TiC-Al 2 O 3 WP25PM PVD-AlTi Multilayer E18

20 Technical Information Grades and Grade Descriptions Modern coating technologies provide higher speed capabilities, greater productivity, and longer tool life. Each insert has a material grid indicating primary and alternate uses for that tool, as well as whether it can be operated dry or with coolant. P M K S Steel Stainless Steel Cast Iron on-ferrous igh-temp Alloys ardened Materials primary use alternate use Light (finishing) Light (finishing) Medium Medium eavy (roughing) eavy (roughing) Grade P M K S dry with coolant WS30PM PVD-AlTi Multilayer WU35PM PVD-AlTi Multilayer WP35CM MT-CVD/Ti-TiC-Al 2 O 3 WP40PM PVD TiAl-AlCr Multilayer WK25YM Silicon itride WD00U Ultra-fine grain PCD E19

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22 Indexable Milling Face Mills M1200 Mini First Choice for Taper 40 Spindle Machines...F2F23 M1200 First Choice for Taper 50 Spindle Machines...F24F41 M640 igh Positive Geometries for Low Power Machines...F42F49 M660 eavy-duty Applications...F50F60 F1

23 One Series Meets Every Face Milling eed WIDIA Victory M1200 Mini For consistent performance, look no further than the WIDIA Victory M1200 Mini. This easy-to-use product ensures great tool life, reduced machining time, and maximum productivity. M1200 Mini Low cost per edge and high productivity. Reduced cutting forces due to soft cutting action. Signifi cantly increased Metal Removal Rates (MRR). Victory M1200 Mini available in 15, 45, and 59 lead. WIDIA premium milling grades. Excellent tool life in light to heavy machining. Shorter machining cycle times. Best-in-class face milling platform to boost productivity on taper 40 spindle milling machines and driven tools. Through tool coolant. Easy-to-use one screw enables fast, accurate indexing. Latest soft cutting edge insert design for all material groups -FLDJ -ELD 12 True Cutting Edges. Aluminium -SGD P M K S Light -SD Comprehensive standard offering for coarse, medium, and fi ne pitch cutter bodies to match all shop fl oor needs. P M K S General Purpose P M K S eavy F2

24 Face Mills Victory M1200 Mini F 15 P Victory M1200 Mini 45 P Max depth of cut: 1,7mm Lead angle: 15 Indexes per insert: 12 Diameter: 2580mm Pages: F5F11 M K S Max depth of cut: 3,5mm Lead angle: 45 Indexes per insert: 12 Diameter: 25120mm Pages: F12F19 M K S Victory M1200 Mini D 59 P Max depth of cut: 4,7mm M Lead angle: 59 Indexes per insert: 12 Diameter: 40125mm K S Pages: F20F23 Easy-to-use wiper insert setup to achieve excellent surface floor finish Wiper insert overlapping vs. regular insert Regular GJ07 Wiper XGJ07 [D1] [D1 max] D1 max wiper = D1 max + 2,44mm 1,22mm Wiper inserts only applied with 45 lead angle cutter bodies. Easy to use. Regular and wiper inserts are loaded into fi xed pockets. o adjustment required. Please have D1 max wiper in mind in case of limited working area. Use wiper inserts only in combination with periphery ground regular inserts GJ07. Up to cutting diameter D1=100mm load one wiper insert. For cutting diameter D1=125mm and above load two wiper inserts. Each wiper insert XGJ07 can be applied with three right hand R and three left hand L cutting edges. F3

25 Face Mills Victory M1200 Mini Series Victory M1200 Mini F igh-feed 15 Victory M1200 Mini F igh-feed First choice for long reach face milling applications or light fixtures. 12 True Cutting Edges GJ0704 PJ0704 Ap1 max = 1,7mm 15 Lead Chip thinning effect due to lead angle 15. Tremendous enlargement of feed rate and MRR. Up to 40% shorter machining cycle time. M1200 Mini F can be loaded with all M1200 Mini standard inserts, except wiper inserts. Victory M1200 Mini 45 Victory M1200 Mini D True Cutting Edges 45 Lead 12 True Cutting Edges 59 Lead GJ0704 PJ0704 GJ0704 PJ0704 Ap1 max = 3,5mm Ap1 max = 4,7mm Best-in-class leader in face milling up to Ap1 max = 3,5mm. Excellent choice for near net shape strategies and driven tools. Achieve a higher axial depth-of-cut capability up to Ap1 = 4,7mm with standard M1200 Mini inserts. F4

26 Face Mills Victory M1200 Mini Series Victory M1200 Mini F Screw-On End Mills Twelve cutting edges. First choice for low depth-of-cut face milling. igh-feed capability. Face Mills Screw-On End Mills order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z max RPM coolant supply kg M1200F025Z02M ,0 M , Yes 0, M1200F025Z03M ,0 M , Yes 0, M1200F032Z03M ,0 M , Yes 0, M1200F032Z04M ,0 M , Yes 0, M1200F040Z04M ,0 M , Yes 0, M1200F040Z05M ,0 M , Yes 0,3 Spare Parts D1 insert screw m Torx wrench , , , F5

27 Face Mills Victory M1200 Mini Series Victory M1200 Mini F Cylindrical Shanks Twelve cutting edges. First choice for low depth-of-cut face milling. igh-feed capability. Face Mills Cylindrical Shanks order number catalogue number D1 D1 max D L LBX Ap1 max Z max RPM coolant supply kg M1200F025Z02A2007L , , Yes 0, M1200F025Z03A2007L , , Yes 0, M1200F032Z03A2507L , , Yes 0, M1200F032Z04A2507L , , Yes 0,53 Spare Parts D1 insert screw m Torx driver , , F6

28 Face Mills Victory M1200 Mini Series Victory M1200 Mini F Shell Mills Twelve cutting edges. First choice for low depth-of-cut face milling. igh-feed capability. Face Mills Shell Mills order number catalogue number D1 D1 max D D6 L Ap1 max Z max RPM coolant supply kg M1200F040Z , , Yes 0, M1200F050Z , , Yes 0, M1200F063Z , , Yes 0, M1200F080Z , , Yes 1,26 Spare Parts D1 insert screw m Torx driver socket-head cap screw , , , , F7

29 Face Mills Victory M1200 Mini Series s Selection Guide Face Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6510.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..GD WS30PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0704AFLDJ ,80 4,48 1,60 1,20 0, GJ-LD first choice alternate choice P M K S GJ-LD catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM GJ0704AELD ,80 4,48 1,60 1,20 0, GJ070432AELD ,80 4,48 3,20 0, F8

30 Face Mills Victory M1200 Mini Series s P PJ-GD PJ-GD PJ-D first choice alternate choice M K S Face Mills catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASGD ,80 4,45 1,27 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASD ,80 4,41 1,25 1,20 0, PJ070432ASD ,80 4,42 3,20 0, F9

31 Face Mills Victory M1200 Mini Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T6510 T6520 T6525 T6540 T7535 WK15CM (continued) F10

32 Face Mills Victory M1200 Mini Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WP25PM WP35CM WS30PM WP40PM T6501 TM-U Face Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,48 0,89 1,81 0,34 0,64 1,29 0,26 0,48 0,96 0,22 0,42 0,83 0,21 0,38 0,76.F..LDJ.E..LD 0,48 1,38 2,85 0,34 0,99 2,00 0,26 0,74 1,48 0,22 0,64 1,28 0,21 0,59 1,17.E..LD.S..GD 0,92 2,35 3,89 0,66 1,67 2,70 0,49 1,23 1,98 0,43 1,07 1,72 0,39 0,98 1,57.S..GD.S..D 0,92 2,35 3,89 0,66 1,67 2,70 0,49 1,23 1,98 0,43 1,07 1,72 0,39 0,98 1,57.S..D F11

33 Face Mills Victory M1200 Mini Series Victory M1200 Mini Screw-On End Mills Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills Screw-On End Mills order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z max RPM coolant supply kg M1200D025Z02M , ,0 M , Yes 0, M1200D025Z03M , ,0 M , Yes 0, M1200D032Z03M , ,0 M , Yes 0, M1200D032Z04M , ,0 M , Yes 0, M1200D040Z04M , ,0 M , Yes 0, M1200D040Z05M , ,0 M , Yes 0,25 Spare Parts D1 insert screw m Torx driver , , , F12

34 Face Mills Victory M1200 Mini Series Victory M1200 Mini Weldon Shanks Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills L Weldon Shanks order number catalogue number D1 D1 max D L L2 Ap1 max Z max RPM coolant supply kg M1200D025Z02B , , Yes 0, M1200D025Z03B , , Yes 0, M1200D032Z03B , , Yes 0, M1200D032Z04B , , Yes 0,40 Spare Parts D1 insert screw m Torx driver , , F13

35 Face Mills Victory M1200 Mini Series Victory M1200 Mini Cylindrical Shanks Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills Cylindrical Shanks order number catalogue number D1 D1 max D L LBX Ap1 max Z max RPM coolant supply kg M1200D025Z02A2007L , , Yes 0, M1200D025Z03A2007L , , Yes 0, M1200D025Z02A2507L , , Yes 0, M1200D025Z03A2507L , , Yes 0, M1200D032Z03A2507L , , Yes 0, M1200D032Z04A2507L , , Yes 0,50 Spare Parts D1 insert screw m Torx driver , , F14

36 Face Mills Victory M1200 Mini Series Victory M1200 Mini Shell Mills Twelve cutting edges. First choice for low depth-of-cut face milling. Maximum number of teeth per diameter. Face Mills Shell Mills order number catalogue number D1 D1 max D D6 L L2 Ap1 max Z max RPM coolant supply kg M1200D040Z , , Yes 0, M1200D040Z , , Yes 0, M1200D050Z , , Yes 0, M1200D050Z , , Yes 0, M1200D050Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D125Z , , Yes 2, M1200D125Z , , Yes 2, M1200D125Z , , Yes 3,02 Spare Parts D1 insert screw m Torx driver socket-head cap screw mounting screw with coolant grooves coolant screw assembly coolant lock screw coolant cap , , , , , , OTE: Mounting screw with coolant groove, coolant screw assembly, coolant lock screw, and coolant cap must be ordered separately. F15

37 Face Mills Victory M1200 Mini Series s Selection Guide Face Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6510.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..GD WS30PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0704AFLDJ ,80 4,48 1,60 1,20 0, GJ-LD first choice alternate choice P M K S GJ-LD catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM GJ0704AELD ,80 4,48 1,60 1,20 0, GJ070432AELD ,80 4,48 3,20 0, F16

38 Face Mills Victory M1200 Mini Series s P PJ-GD PJ-GD PJ-D first choice alternate choice M K S Face Mills catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASGD ,80 4,45 1,27 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASD ,80 4,41 1,25 1,20 0, PJ070432ASD ,80 4,42 3,20 0, XGJ-LDJ-3 Wiper XGJ-LDJ-3 Wiper first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U XGJ0704AFLDJ3W ,78 4,47 6,78 1,30 0, OTE: s have 3 right-hand and 3 left-hand cutting edges. XGJ-LD3 Wiper first choice alternate choice P M K S XGJ-LD3 Wiper catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM XGJ0704AELD3W ,78 4,47 6,78 1,30 0, OTE: s have 3 right-hand and 3 left-hand cutting edges. F17

39 Face Mills Victory M1200 Mini Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T6510 T6520 T6525 T6540 T7535 WK15CM (continued) F18

40 Face Mills Victory M1200 Mini Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WP25PM WP35CM WS30PM WP40PM T6501 TM-U Face Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,17 0,32 0,65 0,13 0,23 0,47 0,09 0,17 0,35 0,08 0,15 0,31 0,08 0,14 0,28.F..LDJ.E..LD 0,17 0,50 1,00 0,13 0,36 0,72 0,09 0,27 0,54 0,08 0,23 0,47 0,08 0,21 0,43.E..LD.S..GD 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57.S..GD.S..D 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57.S..D F19

41 Face Mills Victory M1200 Mini Series Victory M1200 Mini D Shell Mills Twelve cutting edges. igher axial depth-of-cut capability with 59 lead angle. Face Mills Shell Mills order number catalogue number D1 D1 max D D6 L Ap1 max Z max RPM coolant supply kg M1200D040Z , , Yes 0, M1200D040Z , , Yes 0, M1200D050Z , , Yes 0, M1200D050Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D125Z , , Yes 2, M1200D125Z , , Yes 2,90 Spare Parts D1 insert screw m Torx driver socket-head cap screw mounting screw with coolant grooves coolant screw assembly coolant lock screw coolant cap , , , , , , OTE: Mounting screw with coolant groove, coolant screw assembly, coolant lock screw, and coolant cap must be ordered separately. F20

42 Face Mills Victory M1200 Mini Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6510.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..GD WS30PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 Face Mills GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0704AFLDJ ,80 4,48 1,60 1,20 0, GJ-LD first choice alternate choice P M K S GJ-LD catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM GJ0704AELD ,80 4,48 1,60 1,20 0, GJ070432AELD ,80 4,48 3,20 0, F21

43 Face Mills Victory M1200 Mini Series s P Face Mills PJ-GD PJ-GD PJ-D first choice alternate choice M K S catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASGD ,80 4,45 1,27 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6510 T6520 T6525 T6540 T7535 WK15CM WP25PM WP35CM WS30PM WP40PM PJ0704ASD ,80 4,41 1,25 1,20 0, PJ070432ASD ,80 4,42 3,20 0, Recommended Starting Speeds Recommended Starting Speeds [m/min] Material Group T6510 T6520 T6525 T6540 T7535 WK15CM P M K S (continued) F22

44 Face Mills Victory M1200 Mini Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WP25PM WP35CM WS30PM WP40PM T6501 TM-U OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Face Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,14 0,26 0,53 0,10 0,19 0,38 0,08 0,14 0,29 0,07 0,12 0,25 0,06 0,11 0,23.F..LDJ.E..LD 0,14 0,41 0,82 0,10 0,29 0,59 0,08 0,22 0,44 0,07 0,19 0,38 0,06 0,18 0,35.E..LD.S..GD 0,27 0,68 1,10 0,20 0,49 0,79 0,15 0,37 0,59 0,13 0,32 0,51 0,12 0,29 0,47.S..GD.S..D 0,27 0,68 1,10 0,20 0,49 0,79 0,15 0,37 0,59 0,13 0,32 0,51 0,12 0,29 0,47.S..D F23

45 One Series Meets Every Face Milling eed WIDIA Victory M1200 Series M1200 Low cost per edge; high productivity lead angles. One series meets every face milling need. Available in WIDIA premium milling grades. Better tool life in light to heavy machining. Best-in-class face milling platform to boost productivity on taper 50 spindle milling machines. Through tool coolant. Easy-to-use one screw enables fast, accurate indexing. Comprehensive standard offering for coarse, medium, and fi ne pitch cutter bodies to match all shop fl oor needs. The latest technology with twelve true cutting edges and high-precision pressed and ground inserts. F24

46 Face Mills Victory M Victory M1200 F 14.5 P Max depth of cut: 2,2mm M Max depth of cut: 4,5mm K Lead angle: 14.5 Lead angle: 45 Indexes per insert: 12 Indexes per insert: 12 S Diameter: 50160mm Diameter: 40315mm Pages: F26F29 Pages: F30F37 P M K S Victory M1200 D 59 Max depth of cut: 6mm Lead angle: 59 Indexes per insert: 12 Diameter: 50160mm P M K S Pages: F38F41 Easy-to-use wiper insert setup to achieve excellent surface floor finish Wiper insert overlapping vs. regular insert Regular GJ09 Wiper XGJ09 [D1] [D1 max] D1 max Wiper = D1 max + 3,00mm 1,50mm Wiper inserts only applied with 45 lead angle cutter bodies. Easy to use. Regular and wiper inserts are loaded into fi xed pockets. o adjustment required. Please have D1 max wiper in mind in case of limited working area. Use wiper inserts only in combination with periphery ground regular inserts GJ09. Up to cutting diameter D1=100mm load one wiper insert. For cutting diameter D1=125mm and above load two wiper inserts. Each wiper insert XGJ09 can be applied with three right hand R and three left hand L cutting edges. F25

47 Face Mills Victory M1200 Series Victory M1200 F Shell Mills Face Mills Twelve cutting edges. igh feed rates for rough face milling. Use standard M1200 inserts. Do not load wiper inserts. Shell Mills order number catalogue number D1 D1 max D D6 L Ap1 max Z max RPM coolant supply kg M1200F050Z , , Yes 0, M1200F063Z , , Yes 0, M1200F080Z , , Yes 1, M1200F100Z , , Yes 1, M1200F125Z , , Yes 3, M1200F160Z , , Yes 5,14 Spare Parts D1 insert screw m Torx driver socket-head cap screw socket-head cap screw with coolant groove coolant lock screw assembly coolant lock screw coolant cap , , , , , , OTE: Socket-head cap screw with coolant groove, coolant lock screw assembly, coolant lock screw, and coolant cap must be ordered separately. F26

48 Face Mills Victory M1200 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6520.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..D WP40PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 Face Mills GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0905AFLDJ ,58 5,56 1,80 1,20 0, PJ-GD first choice alternate choice P M K S PJ-GD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PJ0905ASGD ,58 5,56 1,80 1,20 0, F27

49 Face Mills Victory M1200 Series s P Face Mills GJ-GD PJ-D GJ-D GJ-GD first choice alternate choice M K S catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ0905ASGD ,58 5,56 1,80 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PJ090543ASD ,50 5,44 4,34 0, PJ0905ASD ,59 5,46 1,66 1,20 0, GJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ090543ASD ,50 5,44 4,35 0, GJ0905ASD ,59 5,46 1,66 1,20 0, F28

50 Face Mills Victory M1200 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Material Group T6520 T6525 T6540 T7535 WK15CM WP25PM P M K S Face Mills Material Group WS30PM WP35CM WP40PM T6501 TM-U P M K S OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,45 0,90 1,84 0,33 0,65 1,31 0,25 0,48 0,97 0,21 0,42 0,84 0,20 0,39 0,77.F..LDJ.E..LD 0,45 1,36 2,81 0,33 0,98 1,97 0,25 0,73 1,46 0,21 0,63 1,27 0,20 0,58 1,16.E..LD.S..GD 0,72 2,35 3,89 0,52 1,67 2,70 0,39 1,23 1,98 0,34 1,07 1,72 0,31 0,98 1,57.S..GD.S..D 0,92 2,35 3,89 0,66 1,67 2,70 0,49 1,23 1,98 0,43 1,07 1,72 0,39 0,98 1,57.S..D F29

51 Face Mills Victory M1200 Series Victory M1200 Weldon Shanks Twelve cutting edges. First choice for general face milling. Low cutting forces for maximum productivity. Face Mills Weldon Shanks order number catalogue number D1 D1 max D L L2 Ap1 max Z max RPM coolant supply kg M1200D040Z04B , , Yes 0, M1200D040Z03B , , Yes 0,53 Spare Parts insert Torx D1 screw m driver , F30

52 Face Mills Victory M1200 Series Victory M1200 Shell Mills Twelve cutting edges. First choice for general face milling. Low cutting forces for maximum productivity. Face Mills Shell Mills order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z max RPM coolant supply kg M1200D040Z , , Yes 0, M1200D040Z , , Yes 0, M1200D050Z , , Yes 0, M1200D050Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D125Z , , Yes 2, M1200D125Z , , Yes 2, M1200D125Z , , Yes 2, M1200D160Z , , , Yes 4, M1200D160Z , , , Yes 4, M1200D200Z , , , Yes 6, M1200D250Z , , , Yes 9, M1200D315Z , , , Yes 22,90 (continued) F31

53 Face Mills Victory M1200 Series Victory M1200 Shell Mills (Shell Mills continued) Spare Parts Face Mills D1 insert screw m Torx driver socket-head cap screw socket-head cap screw with coolant groove coolant screw assembly coolant lock screw coolant cap , , , , , , , , , , OTE: Socket-head cap screw with coolant groove, coolant screw assembly, coolant lock screw, and coolant cap must be ordered separately. F32

54 Face Mills Victory M1200 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6520.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..D WP40PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 Face Mills GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0905AFLDJ ,58 5,56 1,80 1,20 0, GJ-LD first choice alternate choice P M K S GJ-LD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ0905AELD ,58 5,56 1,80 1,20 0, F33

55 Face Mills Victory M1200 Series s P Face Mills PJ-GD GJ-GD first choice alternate choice M K S PJ-D GJ-D PJ-GD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PJ0905ASGD ,58 5,56 1,80 1,20 0, GJ-GD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ0905ASGD ,58 5,56 1,80 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PJ090543ASD ,50 5,44 4,34 0, PJ0905ASD ,59 5,46 1,66 1,20 0, GJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM GJ090543ASD ,50 5,44 4,35 0, GJ0905ASD ,59 5,46 1,66 1,20 0, F34

56 Face Mills Victory M1200 Series s P XGJ-LDJ3 Wiper XGJ-LDJ3 Wiper first choice alternate choice M K S Face Mills catalogue number cutting edges D L10 S BS R hm T6501 TM-U XGJ0905AFLDJ3W ,60 5,51 6,00 1,60 0, OTE: s have 3 right-hand and 3 left-hand cutting edges. XGJ-GD3 Wiper first choice alternate choice P M K S XGJ-GD3 Wiper catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM XGJ0905ASGD3W ,60 5,51 6,00 1,60 0, OTE: s have 3 right-hand and 3 left-hand cutting edges. P EC535AS Ceramic first choice alternate choice M K S EC535AS Ceramic catalogue number cutting edges D L10 S BS R hm WK25YM EC0905AS ,17 5,56 1,95 1,20 0, F35

57 Face Mills Victory M1200 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T6520 T6525 T6540 T7535 WK15CM WP25PM (continued) F36

58 Face Mills Victory M1200 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WS30PM WP35CM WP40PM WK25YM T6501 TM-U Face Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,17 0,33 0,66 0,12 0,24 0,47 0,09 0,18 0,35 0,08 0,15 0,31 0,07 0,14 0,28.F..LDJ.E..LD 0,17 0,49 0,99 0,12 0,35 0,71 0,09 0,27 0,53 0,08 0,23 0,46 0,07 0,21 0,42.E..LD.S..GD 0,26 0,84 1,35 0,19 0,60 0,97 0,14 0,45 0,72 0,12 0,39 0,63 0,11 0,36 0,57.S..GD.S..D 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57.S..D.S..Ceramic 0,17 0,33 0,49 0,12 0,24 0,35 0,09 0,18 0,27 0,08 0,15 0,23 0,07 0,14 0,21.S..Ceramic F37

59 Face Mills Victory M1200 Series Victory M1200 D Shell Mills Twelve cutting edges. igher Ap1 max with standard insert. Face Mills Shell Mills order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z max RPM coolant supply kg M1200D050Z , , Yes 0, M1200D050Z , , Yes 0, M1200D063Z , , Yes 0, M1200D063Z , , Yes 0, M1200D080Z , , Yes 1, M1200D080Z , , Yes 1, M1200D100Z , , Yes 1, M1200D100Z , , Yes 1, M1200D125Z , , Yes 2, M1200D125Z , , Yes 2, M1200D160Z , , , Yes 4, M1200D160Z , , , Yes 4,75 Spare Parts D1 insert screw m Torx driver socket-head cap screw coolant screw assembly coolant lock screw coolant cap , , , , , , OTE: Coolant screw assembly, coolant lock screw, and coolant cap must be ordered separately. F38

60 Face Mills Victory M1200 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.S..GD WP40PM.S..D WP40PM P3P4.E..LD WP25PM.S..GD WP35CM.S..D WP35CM P5P6.E..LD WP25PM.S..GD WP35CM.S..D WP35CM M1M2.E..LD WP25PM.S..GD WP25PM.S..D WP25PM M3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM K1K2.E..LD T6520.S..GD WK15CM.S..D WK15CM K3.E..LD WP35CM.S..GD WP35CM.S..D WP35CM 12.F..LDJ T6501.F..LDJ T6501.F..LDJ T F..LDJ T6501.F..LDJ T6501.F..LDJ T6501 S1S2.E..LD WS30PM.S..GD WS30PM.S..D WP25PM S3.E..LD WS30PM.S..GD WS30PM.S..D WP40PM S4.E..LD WS30PM.S..GD WS30PM.S..D WP40PM 1 Face Mills GJ-LDJ GJ-LDJ first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T6501 TM-U GJ0905AFLDJ ,58 5,56 1,80 1,20 0, GJ-LD first choice alternate choice P M K S GJ-LD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WP25PM WK15CM WS30PM WP35CM WP40PM GJ0905AELD ,58 5,56 1,80 1,20 0, F39

61 Face Mills Victory M1200 Series s P Face Mills PJ-GD PJ-GD GJ-GD PJ-D GJ-D first choice alternate choice M K S catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WP25PM WK15CM WS30PM WP35CM WP40PM PJ0905ASGD ,58 5,56 1,80 1,20 0, GJ-GD catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WP25PM WK15CM WS30PM WP35CM WP40PM GJ0905ASGD ,58 5,56 1,80 1,20 0, PJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WP25PM WK15CM WS30PM WP35CM WP40PM PJ090543ASD ,50 5,44 4,34 0, PJ0905ASD ,59 5,46 1,66 1,20 0, GJ-D catalogue number cutting edges D L10 S BS R hm T6520 T6525 T6540 T7535 WP25PM WK15CM WS30PM WP35CM WP40PM GJ090543ASD ,50 5,44 4,35 0, GJ0905ASD ,59 5,46 1,66 1,20 0, F40

62 Face Mills Victory M1200 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group T6501 T6520 T6525 T6540 T7535 WP25PM Face Mills P M K S Material Group WK15CM WS30PM WP35CM WP40PM T6501 TM-U OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDJ 0,13 0,27 0,54 0,10 0,19 0,39 0,07 0,14 0,29 0,06 0,13 0,25 0,06 0,12 0,23.F..LDJ.E..LD 0,13 0,40 0,81 0,10 0,29 0,58 0,07 0,22 0,43 0,06 0,19 0,38 0,06 0,17 0,35.E..LD.S..GD 0,21 0,68 1,10 0,15 0,49 0,79 0,12 0,37 0,59 0,10 0,32 0,51 0,09 0,29 0,47.S..GD.S..D 0,27 0,68 1,10 0,20 0,49 0,79 0,15 0,37 0,59 0,13 0,32 0,51 0,12 0,29 0,47.S..D F41

63 When Low Cutting Forces Are Required M640 Series M640 The M640 platform is the fi rst choice when high productivity, superior fi nish operations, and soft cutting performance are a priority. With six effective cutting edges and a streamlined body design, this easy-to-use tool is ideal, even for low-power machines. ighly positive rake angle means extremely low cutting forces. Available in geometries and grades for all applications. Easy-to-use for fast, accurate indexing. All pockets are machined into preheated material for excellent runout and pocket strength. Through tool coolant up to 80mm diameter. Optimum tool body design using latest technology. One screw enables fast, accurate indexing. F42

64 Face Mills M640 Max depth of cut: 4,8mm Lead angle: 58 Indexes per insert: 6 Diameter: 32125mm Pages: F44F49 P M K S Offering Low cutting force wiper inserts: Special wiper design for very soft cutting in fi nishing operations with high productivity. Six effective cutting edges. ighly positive rake: Extremely low cutting forces. For low-power machines, driven units, and light fi xtures. Chipbreaker and grades for all applications. Through tool coolant up to 80mm diameter. F43

65 Face Mills M640 Series Weldon Shanks Face Mills Six cutting edges. ighly positive rake for low-power machines or light fixtures. Geometries and grades for all applications. Weldon Shanks coolant order number catalogue number D1 D1 max D L L2 Ap1 max Z max RPM supply kg , , Yes 0,35 Spare Parts insert Torx D1 screw m driver , F44

66 Face Mills M640 Series Shell Mills Six cutting edges. ighly positive rake for low-power machines or light fixtures. Geometries and grades for all applications. Face Mills Shell Mills order number catalogue number D1 D1 max D D6 L Ap1 max Z max RPM coolant supply kg , , Yes 0, , , Yes 0, , , Yes 1, , , o 1, , , o 1, , , o 2,90 Spare Parts D1 insert screw m Torx driver , , , , , F45

67 5 5 Face Mills M640 Series s Selection Guide Face Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..LD WP40PM.E..GD WP40PM.E..GD WP40PM P3P4.E..LD WP25PM.E..GD WP35CM.E..GD WP35CM P5P6.E..LD WP25PM.E..GD WP35CM.E..GD WP35CM M1M2.E..LD WP25PM.E..GD WP25PM.E..GD WP25PM M3.E..LD WP40PM.E..GD WP35CM.E..GD WP35CM K1K2.E..LD T6510.E..GD WK15CM.E..GD WK15CM K3.E..LD T6520.E..GD WP35CM.E..GD WP35CM 12.F..LDAL T6501.F..LDAL T6501.F..LDAL T F..LDAL T6501.F..LDAL T6501.F..LDAL T6501 S1S2.E..LD WP25PM.E..GD WP25PM.E..GD WP25PM S3.E..GD WS30PM.E..GD WS30PM.E..GD WP40PM S4.E..GD WS30PM.E..GD WS30PM.E..GD WP40PM 1.E..LD T2510.E..GD T P PGT-LDAL PGT-LDAL first choice alternate choice M K S catalogue number cutting edges D S R hm T6501 TM-U TM PGT06T3DZFRLDAL ,00 0,90 0, OTE: Ap1 max = 3,2mm with this geometry. 4 3 P 6 1 PGT-LD 2 PGT-LD first choice alternate choice M K S catalogue number cutting edges D S R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PGT06T3DZERLD ,99 0,98 0, OTE: Ap1 max = 3mm with this geometry. F46

68 2 2 Face Mills M640 Series s P 6 PPT-GD PGT-GD 1 PPT-GD first choice alternate choice M K S Face Mills catalogue number cutting edges D S R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PPT06T3DZEGD ,97 0,98 0, PGT-GD catalogue number cutting edges D S R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PGT06T3DZEGD ,97 0,98 0, P 1 PGT-GD Wiper PGT-GD Wiper first choice alternate choice M K S catalogue number cutting edges D S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WP25PM WS30PM WP35CM WP40PM PGT06T3DZERGD3W ,00 2,88 0,98 0, F47

69 Face Mills M640 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T2510 T6510 T6520 T6525 T6540 T P M K S Material Group T7535 WK15CM WP25PM WS30PM WP35CM WP40PM (continued) F48

70 Face Mills M640 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group T6501 TM-U TM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Face Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..LDAL 0,13 0,34 0,47 0,10 0,25 0,34 0,07 0,18 0,25 0,06 0,16 0,22 0,06 0,15 0,20.F..LDAL.E..LD 0,13 0,34 0,47 0,10 0,25 0,34 0,07 0,18 0,25 0,06 0,16 0,22 0,06 0,15 0,20.E..LD.E..GD 0,13 0,48 0,54 0,10 0,35 0,39 0,07 0,26 0,29 0,06 0,23 0,25 0,06 0,21 0,23.E..GD F49

71 The Ideal eavy-duty Face Milling Platform M660 Series M660 The M660 Series heavy-duty face milling platform, with its strong tool body design and perfect axial and radial runout, is the ultimate high-performance booster in the heavy machining of steel and cast iron. Three tailor-made chipbreakers with large chip gash ensures excellent chip evacuation. Easy, safe, and stable clamping ensures accurate indexing. Thick inserts for reliability and high MRR capability. Strong tool body design for high Metal Removal Rates (MRR). Large chip gash for excellent chip evacuation. Easy-to-use, safe clamping: One insert screw enables fast, accurate indexing. Low axial and radial runout. F50

72 Face Mills M660 S P M660 S P Max depth of cut: 6,4mm Lead angle: 45 Indexes per insert: 4 Diameter: 20160mm Pages: F52F57 M K S Max depth of cut: 8,4mm Lead angle: 45 Indexes per insert: 4 Diameter: 100mm Pages: F58F60 M K Offering Three tailor-made chipbreakers (-20, -21, -31) for all heavy-duty applications in steel and cast iron. Thick inserts for reliability and high MRR capability. Integrated wiper facet: Good surface fi nish in heavy roughing applications. Positive rake angle: Soft cutting action. Less spindle power requirement. Less chipping on workpiece in cast iron. Less burs on workpiece in steel. igh feed rate capability. F51

73 Face Mills M660 Series Weldon Shanks S Four cutting edges. Strong tool body design. Excellent chip evacuation. Face Mills L2 L D1 max D1 D Ap1 max Weldon Shanks order number catalogue number D1 D1 max D L L2 Ap1 max Z max RPM coolant supply kg , , Yes 0, , , Yes 0,35 Spare Parts D1 insert screw m Torx driver , , F52

74 Face Mills M660 Series Shell Mills S Four cutting edges. Strong tool body design. Excellent chip evacuation. Face Mills Shell Mills order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z max RPM coolant supply kg , , Yes 0, , , Yes 0, , , Yes 1, , , o 1, , , o 2, , , , o 4,10 Spare Parts D1 insert screw m Torx driver , , , , , , F53

75 Face Mills M660 Series s Selection Guide Face Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 20 T WP40PM 31 WP40PM P3P4 20 T WP35CM 31 WP35CM P5P6 20 T WP35CM 31 WP35CM M1M2 20 T WP25PM 31 WP25PM M T WP35CM 31 WP35CM K1K WK15CM 31 WK15CM 31 WK15CM K WK15CM 31 WP35CM 31 WP35CM 12 3 S1S T WP25PM 31 WP25PM S3 S T WP40PM 31 WP40PM 1 s S SKT-20 SKT-21 SKT-20 first choice alternate choice P M K S catalogue number cutting edges D L10 S BS hm T6540 T7525 T7535 WK15CM WP40PM TTI25 TM SKT1205AZER ,70 12,70 5,51 2,00 0, SKT-21 catalogue number cutting edges D L10 S BS hm T6540 T7525 T7535 WK15CM WP40PM TTI25 TM SKT1205AZR ,70 12,70 5,56 1,54 0, F54

76 Face Mills M660 Series s S P SMT-31 first choice alternate choice M K S Face Mills SMT-31 catalogue number cutting edges D L10 S BS hm T6525 T6540 T7525 T7535 WK15CM WP25PM WP35CM WP40PM TTI25 TM SMT1205AZR ,70 12,70 5,56 1,54 0, SKT-31 SKT-31 first choice alternate choice P M K S catalogue number cutting edges D L10 S BS hm T6525 T6540 T7525 T7535 WK15CM WP40PM TTI25 TM SKT1205AZR ,70 12,70 5,56 1,54 0, P XKT-12 Wiper XKT-11 Wiper first choice alternate choice M K S XKT-12 Wiper catalogue number cutting edges D L10 S BS hm T6540 T7525 T7535 WK15CM WP40PM TTI25 TM XKT1205AZTR ,70 12,70 5,15 8,00 0, XKT-11 Wiper catalogue number cutting edges D L10 S BS hm T6540 T7525 T7535 WK15CM WP40PM TTI25 TM XKT1205AZER ,70 12,70 5,15 8,00 0, F55

77 Face Mills M660 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T6525 T6540 T7525 T (continued) F56

78 Face Mills M660 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WK15CM WP40PM TTI25 TM Face Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,17 0,66 1,19 0,12 0,47 0,86 0,09 0,35 0,64 0,08 0,31 0,56 0,07 0,28 0, ,24 0,74 1,25 0,18 0,53 0,89 0,13 0,40 0,66 0,12 0,35 0,58 0,11 0,32 0, ,26 0,76 1,28 0,19 0,55 0,91 0,14 0,41 0,68 0,12 0,36 0,59 0,11 0,33 0,54 31 F57

79 Face Mills M660 Series Shell Mills S Four cutting edges. Strong tool body design. Thick inserts for reliability. Face Mills Shell Mills coolant order number catalogue number D1 D1 max D D6 L Ap1 max Z max RPM supply kg , , o 1,60 Spare Parts insert Torx D1 screw m driver , F58

80 Face Mills M660 Series s n Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P WP40PM...31 WP40PM...31 WP40PM P3P WP25PM...31 WP35CM...31 WP35CM P5P WP25PM...31 WP35CM...31 WP35CM M1M WP25PM...31 WP25PM...31 WP25PM M WP35CM...31 WP35CM...31 WP35CM K1K WK15CM...31 WK15CM...31 WK15CM K WK15CM...31 WK35CM...31 WK15CM 12 3 S1S WP25PM...31 WP25PM...31 WP25PM S3 S WP40PM...31 WP40PM...31 WP40PM 1 Face Mills s S SMT-31 SMT-31 n first choice alternate choice P M K S catalogue number cutting edges D L10 S BS hm T7525 T7535 WK15CM SMT1505AZR ,88 5,56 2,00 0, SKT-31 first choice alternate choice P M K S SKT-31 n catalogue number cutting edges D L10 S BS hm T7525 T7535 WK15CM WP25PM WP35CM WP40PM SKT1505AZR ,88 5,56 2,00 0, F59

81 Face Mills M660 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Face Mills P M K S Material Group T6525 T7525 T7535 WK15CM WP25PM WP35CM WP40PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,24 0,74 1,25 0,18 0,53 0,89 0,13 0,40 0,66 0,12 0,35 0,58 0,11 0,32 0, ,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0, F60

82 Making the Grade in Innovative Metalcutting Technology Victory Milling Grades Our new Victory milling grades are designed to deliver higher productivity, longer tool life, and increased application versatility. WP40PM ew best-in-class Victory milling grade for machining steel materials in ISO material group P40 in rough milling applications. WK15CM ew milling grade for cast irons for higher tool life and increased productivity. WS30PM A new high-performance milling grade for machining titanium and stainless steels. To learn more about the benefi ts of the new WIDIA Victory milling grades, contact your local distributor.

83

84 Indexable Milling 90 Shoulder Mills VSM11 Versatile Single-Sided 90 Shoulder Mill Platform... G2G16 VSM17 Versatile Single-Sided 90 Shoulder Mill Platform... G18G29 VSM Double-Sided Shoulder Milling Platform with Four Cutting Edges... G30G40 M Shoulder Mill Platform... G42G51 M690 Square Shoulder Mill Platform... G52G61 G1

85 WIDIA Victory Shoulder Mill 11 VSM11 VSM11 Victory Shoulder Mill 11 is a high-performance, versatile, robust, 90 square shoulder milling platform. VSM11 is designed for versatility, low horsepower consumption, and easy cutting action. Cutters can be used for profi ling, face milling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. s are specially designed with innovative geometries and features like variable rake angles, negative T-land, small hone, and the latest Victory grades enhancing tool performance and versatility. Take advantage of the high-performance, advanced carbide substrates, coatings, and surface treatment technologies of the available 6 Victory grades, 5 geometries, and broad range of cutter body product portfolio. This platform works with multiple material types and applications. State-of-the-art step down capability. Screw-on, end mill, and shell mill cutters with effective internal coolant supply. Features geometries and grades for all workpiece materials. corner radius from 0,43,1mm ( "). Benefits Achieve 90 wall fi nish. Longer tool life. Latest WIDIA Victory milling grades for all workpiece materials. Soft cutting action, reduced cycle times, and low horsepower consumption. Stability and reliability. Multiple corner nose radii available. Optimised cutting edge and positive rake face for reduced cutting forces and softer cutting action. Innovative cutting geometry provides superior wall and surface fi nish. G2

86 90 Shoulder Mills VSM11 P Max depth of cut: 11,7mm Lead angle: 90 Indexes per insert: 2 Diameter: 16125mm Pages: G4G16 M K S Offering XDCT-ML XDPT-MM XDPT-M P M S Light to medium machining. First choice for stainless steel and titanium. Periphery ground. P M K S Medium to heavy machining. First choice for general purpose. Precision pressed to size. P M K S First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size. XDCT-ALP XDCW-PCD Roughing and fi nishing of aluminium alloys. igh precision. Periphery ground. Roughing and fi nishing of aluminium alloys. Abrasive non-ferrous materials. igh precision. Periphery ground. G3

87 Victory Shoulder Mills VSM11 Series Tool Bodies True 90 capability. Increased ramping capability. Superior wall and surface finish. Effective internal coolant feature, precisely reaching the cutting edge. Shoulder Mills Screw-On End Mills order number catalogue number D1 D DPM G3X L2 WF Ap1 max Z max ramp angle coolant supply max RPM kg VSM11D016Z02M08XD ,5 M , Yes , VSM11D020Z03M10XD ,5 M , Yes , VSM11D025Z04M12XD ,5 M , Yes , VSM11D032Z04M16XD ,0 M , Yes , VSM11D040Z06M16XD ,0 M , Yes ,24 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G4

88 Victory Shoulder Mills VSM11 Series Weldon Shanks True 90 capability. Increased ramping capability. Superior wall and surface finish. Effective internal coolant feature, precisely reaching the cutting edge. Shoulder Mills Weldon Shanks order number catalogue number D1 D L L2 Ap1 max Z max ramp angle coolant supply max RPM kg VSM11D012Z01B16XD , Yes , VSM11D016Z02B16XD , Yes , VSM11D020Z02B20XD , Yes , VSM11D020Z03B20XD , Yes , VSM11D025Z03B25XD , Yes , VSM11D025Z04B25XD , Yes , VSM11D030Z04B25XD , Yes , VSM11D032Z04B32XD , Yes , VSM11D032Z05B32XD , Yes ,52 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G5

89 Victory Shoulder Mills VSM11 Series Cylindrical End Mills True 90 capability. Increased ramping capability. Superior wall and surface finish. Effective internal coolant feature, precisely reaching the cutting edge. Shoulder Mills Cylindrical End Mills order number catalogue number D1 D L L2 Ap1 max Z max ramp angle coolant supply max RPM kg VSM11D012Z01A16XD11L , Yes , VSM11D016Z02A16XD11L , Yes , VSM11D020Z02A20XD11L , Yes , VSM11D020Z03A20XD11L , Yes , VSM11D025Z03A25XD11L , Yes , VSM11D025Z04A25XD11L , Yes , VSM11D032Z03A32XD11L , Yes , VSM11D032Z05A32XD11L , Yes ,71 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G6

90 Victory Shoulder Mills VSM11 Series Cylindrical End Mills Long Shanks True 90 capability. Increased ramping capability. Superior wall and surface finish. Effective internal coolant feature, precisely reaching the cutting edge. Shoulder Mills Cylindrical End Mills Long Shanks order number catalogue number D1 D L L2 Ap1 max Z max ramp angle coolant supply max RPM kg VSM11D016Z02A16XD11L , Yes , VSM11D018Z02A16XD11L , Yes , VSM11D020Z02A20XD11L , Yes , VSM11D020Z03A20XD11L , Yes , VSM11D022Z03A20XD11L , Yes , VSM11D025Z03A25XD11L , Yes , VSM11D025Z04A25XD11L , Yes , VSM11D032Z03A32XD11L , Yes ,39 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G7

91 Victory Shoulder Mills VSM11 Series Shell Mills True 90 capability. Increased ramping capability. Superior wall and surface finish. Effective internal coolant feature, precisely reaching the cutting edge. Shoulder Mills Shell Mills order number catalogue number D1 D D6 L Ap1 max Z max ramp angle coolant supply max RPM kg VSM11D040Z04S016XD , Yes , VSM11D040Z06S016XD , Yes , VSM11D050Z05S022XD , Yes , VSM11D050Z08S022XD , Yes , VSM11D063Z06S022XD , Yes , VSM11D063Z09S022XD , Yes , VSM11D080Z08S027XD , Yes , VSM11D100Z09S032XD , Yes , VSM11D125Z011S040XD , Yes ,01 Spare Parts D1 insert screw m wrench socket-head cap screw socket-head cap screw with coolant groove coolant lock screw assembly 40, , MS1294 MS1294CG 50, , MS1234CG 63, , MS1234CG 80, , MS2038CG 100, , MS2195C 125, , MS2187C OTE: Socket-head cap screw and coolant lock screw assembly must be ordered separately. G8

92 Victory Shoulder Mills VSM11 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..ML WP40PM.E..MM WP40PM.S..M WP40PM P3P4.E..ML WP35CM.E..MM WP35CM.S..M WP35CM P5P6.E..MM WP25PM.S..M WP35CM.S..M WP35CM M1M2.E..ML WU35PM.E..MM WU35PM.S..M WU35PM M3.E..ML WU35PM.E..MM WU35PM.S..M WU35PM K1K2.E..ML WK15CM.E..MM WK15CM.S..M WK15CM K3.E..ML WP25PM.E..MM WP25PM.S..M WP25PM 12.F..ALP W25PM.F..ALP W25PM.E..ML WP25PM 3.F..ALP W25PM.F..ALP W25PM.E..ML WP25PM S1S2.E..ML WP25PM.E..MM WU35PM.S..M WU35PM S3.E..ML WP25PM.E..MM WU35PM.S..M WU35PM S4.E..MM WU35PM.S..M WU35PM 1.E..MM WP25PM.E..MM WP25PM Shoulder Mills XDCT-ML -ML is a light- to medium-machining geometry and is the first choice for stainless steel and titanium materials. XDCT-ML first choice alternate choice P M K S catalogue number cutting edges L1 BS S W R hm WD10U WK15CM W25PM WP25PM WP35CM WP40PM WS30PM WU35PM XDCT110404PDERML 2 13,43 2,09 4,00 6,90 0,40 0, XDCT110408PDERML 2 13,44 1,69 4,00 6,90 0,80 0, G9

93 Victory Shoulder Mills VSM11 Series s XDPT-MM XDPT-M P Shoulder Mills -MM is a medium- to heavy-machining geometry and is the first choice for general purpose and universal applications. XDPT-MM first choice alternate choice M K S catalogue number cutting edges L1 BS S W R hm WD10U WK15CM W25PM WP25PM WP35CM WP40PM WS30PM WU35PM XDPT110404PDSRMM 2 13,43 2,06 4,00 6,90 0,40 0, XDPT110408PDSRMM 2 13,44 1,68 4,00 6,90 0,79 0, XDPT110412PDSRMM 2 13,44 1,29 4,00 6,90 1,20 0, XDPT110416PDSRMM 2 13,51 0,85 4,13 6,95 1,60 0, XDPT110420PDSRMM 2 13,51 0,45 4,13 6,95 2,00 0, XDPT110424PDSRMM 2 13,37 4,01 6,94 2,40 0, XDPT110431PDSRMM 2 12,91 4,00 6,89 3,10 0, M is a heavy-duty machining geometry and is the first choice for steel and cast iron materials. XDPT-M catalogue number cutting edges L1 BS S W R hm WD10U WK15CM W25PM WP25PM WP35CM WP40PM WS30PM WU35PM XDPT110408PDSRM 2 13,44 1,68 4,00 6,90 0,79 0, XDPT110412PDSRM 2 13,44 1,29 4,00 6,90 1,20 0, XDPT110416PDSRM 2 13,44 0,90 4,00 6,90 1,59 0, G10

94 Victory Shoulder Mills VSM11 Series s XDCW-PCD P -PCD is the first choice for roughing and finishing of abrasive non-ferrous materials and aluminium alloys. XDCW-PCD first choice alternate choice M K S Shoulder Mills catalogue number cutting edges L1 BS S W R hm WD10U XDCW110404PDFRPCD 1 13,43 2,10 4,00 6,90 0,40 0, XDCW110408PDFRPCD 1 13,44 1,70 4,00 6,90 0,80 0, XDCT-ALP -ALP is the first choice for roughing and finishing of aluminium alloys. XDCT-ALP first choice alternate choice P M K S catalogue number cutting edges L1 BS S W R hm W10M W25PM XDCT110404PDFRALP 2 13,43 2,09 4,00 6,90 0,40 0, XDCT110408PDFRALP 2 13,44 1,69 4,00 6,90 0,80 0, XDCT110412PDFRALP 2 13,44 1,29 4,00 6,90 1,20 0, XDCT110416PDFRALP 2 13,44 0,88 4,00 6,89 1,60 0, XDCT110424PDFRALP 2 13,44 0,16 4,00 6,88 2,40 0, XDCT110432PDFRALP 2 12,86 4,00 6,89 3,20 0, G11

95 Victory Shoulder Mills VSM11 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Shoulder Mills P M K S Material Group WP25PM WU35PM WP40PM WK15CM (continued) G12

96 Victory Shoulder Mills VSM11 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WS30PM WP35CM W25PM WD10U OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Shoulder Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 10% 20% 30% 40% 50100%.F..-PCD 0,08 0,17 0,23 0,06 0,13 0,18 0,06 0,11 0,15 0,05 0,10 0,14 0,05 0,10 0,14.F..-PCD.F..ALP 0,08 0,10 0,16 0,06 0,07 0,12 0,06 0,06 0,10 0,05 0,06 0,10 0,05 0,06 0,10.F..ALP.E..ML 0,09 0,18 0,30 0,07 0,14 0,23 0,06 0,12 0,20 0,05 0,11 0,19 0,05 0,11 0,18.E..ML.S..MM 0,17 0,20 0,34 0,13 0,15 0,25 0,11 0,13 0,22 0,10 0,12 0,21 0,10 0,12 0,20.S..MM.S..M 0,17 0,25 0,40 0,13 0,19 0,30 0,11 0,17 0,26 0,10 0,15 0,24 0,10 0,15 0,24.S..M OTE: Use Light values as starting feed rate. G13

97 Achieve True 90 Shoulder Milling with the ew igh-performance WIDIA VSM11 Starter Kits. Victory Shoulder Mill 11 Starter Kits Order one of our starter kits and test the performance of our new VSM11 platform. The kits are set up to serve the majority of shoulder milling applications, delivered with a cutter body and the latest WIDIA Victory grades. Detailed order information can be found in the table below. VSM11 Starter Kits Metric order number catalogue number diameter D1 (mm) cutter body type material group cutter qty inserts grade Z (pocket seats) VSM11KITWD016Z02WP40PM 16 Weldon P VSM11D016Z02B16XD11 10 XDPT110408PDSRMM WP40PM VSM11KITWD020Z03WP40PM 20 Weldon P VSM11D020Z03B20XD11 10 XDPT110408PDSRMM WP40PM VSM11KITSD050Z05WP40PM 50 Shell P VSM11D050Z05S022XD11 10 XDPT110408PDSRMM WP40PM VSM11KITSD040Z06WP40PM 40 Shell P VSM11D040Z06S016XD11 10 XDPT110408PDSRMM WP40PM VSM11KITCD016Z02WP40PM 16 Cylindrical P VSM11D016Z02A16XD11L XDPT110408PDSRMM WP40PM VSM11KITCD020Z03WP40PM 20 Cylindrical P VSM11D020Z03A20XD11L XDPT110408PDSRMM WP40PM VSM11KITCD025Z04WP40PM 25 Cylindrical P VSM11D025Z04A25XD11L XDPT110408PDSRMM WP40PM VSM11KITCD032Z03WP40PM 32 Cylindrical P VSM11D032Z03A32XD11L XDPT110408PDSRMM WP40PM VSM11KITCD025Z03L120WP40PM 25 Cylindrical P VSM11D025Z03A25XD11L XDPT110408PDSRMM WP40PM * VSM11KITCD025Z03L210WP40PM 25 Cylindrical P VSM11D025Z03A25XD11L XDPT110408PDSRMM WP40PM 3 content * VSM11KITCD032Z03L250WP40PM 32 Cylindrical P VSM11D032Z03A32XD11L XDPT110408PDSRMM WP40PM 3 *Starter Kit to be delivered in regular WIDIA corrugated box. G14

98 Victory Shoulder Mills VSM11 Series Application Data Application Examples ramp angle ramping helical interpolation shoulder cut D min = Minimum blind hole diameter with helical interpolation D1 max = Maximum blind hole diameter with flat bottom Ø D/D1 Shoulder Mills order number catalogue number number of inserts max RPM max ramp angle to steel body interference VSM11D016Z02M08XD ,00 19, VSM11D020Z03M10XD ,00 27, VSM11D025Z04M12XD ,00 37, VSM11D032Z04M16XD ,00 51, VSM11D040Z06M16XD ,00 67, VSM11D012Z01B16XD ,00 11, VSM11D016Z02B16XD ,00 19, VSM11D020Z02B20XD ,00 27, VSM11D020Z03B20XD ,00 27, VSM11D025Z03B25XD ,00 37, VSM11D025Z04B25XD ,00 37, VSM11D030Z04B25XD ,00 47, VSM11D032Z04B32XD ,00 51, VSM11D032Z05B32XD ,00 51, VSM11D012Z01A16XD11L ,00 11, VSM11D016Z02A16XD11L ,00 19, VSM11D020Z02A20XD11L ,00 27, VSM11D020Z03A20XD11L ,00 27, VSM11D025Z04A25XD11L ,00 37, VSM11D025Z03A25XD11L ,00 37, VSM11D032Z03A32XD11L ,00 51, VSM11D032Z05A32XD11L ,00 51, VSM11D016Z02A16XD11L ,00 19, VSM11D018Z02A16XD11L ,00 23, VSM11D020Z03A20XD11L ,00 27, VSM11D020Z02A20XD11L ,00 27, VSM11D022Z03A20XD11L ,00 31, VSM11D025Z03A25XD11L ,00 37, VSM11D025Z04A25XD11L ,00 37, VSM11D032Z03A32XD11L ,00 51, VSM11D040Z04S016XD ,00 67, VSM11D040Z06S016XD ,00 67, VSM11D050Z05S022XD ,00 87, VSM11D050Z08S022XD ,00 87, VSM11D063Z06S022XD ,00 113, VSM11D063Z09S022XD ,00 113, VSM11D080Z08S027XD ,00 147, VSM11D100Z09S032XD ,00 187, VSM11D125Z011S040XD ,00 237,00 OTE: For D1 max, subtract the insert corner radius from the max hole diameter. max flat-bottom hole diameter (D1 max) min hole diameter (D min) G15

99 Victory Shoulder Mills VSM11 Series Application Example Modification Instructions for Use of Larger Radii s (Shoulder Mills and elical Mills) Shoulder Mills 30º a b material to remove insert corner radius a b 3,1mm 0,2mm 1,8mm G16

100 Engineered to Achieve Superior Surface Quality Victory Shoulder Mill Series The Victory Shoulder Mill (VSM) family of tools provides a comprehensive solution for your most challenging shoulder milling applications. The unique design of the VSM11, VSM17, and VSM490 is capable of producing a true 90 wall in multiple material types. When combined with the latest WIDIA Victory grades, VSM from WIDIA provides superior performance at high speeds. Innovative cutting geometry provides superior wall and surface fi nish. State-of-the-art step-down capability. Real soft cutting action results in lower cutting forces and low machine power consumption. VSM11 and VSM17 offer aggressive ramping capabilities. VSM490 provides outstanding step-down capabilities in applications that require multiple passes. To learn more about the benefi ts of the WIDIA Victory Shoulder Mill Series, contact your local distributor.

101 WIDIA Victory Shoulder Mill 17 VSM17 VSM17 WIDIA Victory Shoulder Mill 17 is a high-performance, versatile, robust, 90 square shoulder milling platform. VSM17 is designed for versatility, low horsepower consumption, and easy cutting action. Cutters can be used for shoulder milling, profi ling, face milling, slotting, ramping, helical interpolation, and circular interpolation milling applications. s are specially designed with innovative geometries and features like variable rake angles, negative T-land, small hone, and the latest Victory grades enhancing tool performance and versatility. Take advantage of the high-performance, advanced carbide substrates, coatings, and surface treatment technologies of the available 7 Victory grades, 4 geometries, and a broad-range cutter body product portfolio. This platform works with multiple material types and applications. Up to 16,33mm (.65") depth-of-cut capabilities. State-of-the-art step down capability. Screw-on, end mill, and shell mill cutters with effective internal coolant supply. Features geometries and grades for all workpiece materials. corner radius from 0,44mm ( "). Max axial depth of cut 16,3mm (0.65"). Multiple corner nose radii available. Benefits Achieve true 90 wall fi nish. igh performance and longer tool life. Latest WIDIA Victory milling grades for all workpiece materials. igh positive geometry, soft cutting action, reduced cycle times, and low horsepower consumption. Stability and reliability. Optimised cutting edge and positive rake face for reduced cutting forces and softer cutting action. Innovative cutting geometry provides superior wall and surface fi nish. G18

102 90 Shoulder Mills VSM17 Max depth of cut: 16,33mm Lead angle: 90 Indexes per insert: 2 Diameter: 25160mm P M K S Pages: G20G29 Offering XDPT-MM XDPT-M P M K S Medium to heavy machining. First choice for general purpose. Precision pressed to size. P M K S First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size. XDCT-ALP XDCT-ML Roughing and fi nishing of aluminium alloys. igh precision. Periphery ground. P M S Light to medium machining. First choice for stainless steel and titanium. Periphery ground. G19

103 Victory Shoulder Mills VSM17 Series Screw-On End Mills Shoulder Mills Screw-On End Mills max order number catalogue number D1 D DPM G3X L2 WF Ap1 max Z ramp angle coolant supply max RPM kg VSM17D025Z02M12XD ,5 M , Yes , VSM17D32Z02M016XD ,0 M , Yes , VSM17D032Z03M16XD ,0 M , Yes , VSM17D40Z03M016XD ,0 M , Yes , VSM17D040Z04M16XD ,0 M , Yes ,20 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G20

104 Victory Shoulder Mills VSM17 Series Weldon Shanks Shoulder Mills Weldon Shanks max order number catalogue number D1 D L L2 Ap1 max Z ramp angle coolant supply max RPM kg VSM17D025Z02B25XD , Yes , VSM17D032Z02B32XD , Yes , VSM17D032Z03B32XD , Yes , VSM17D040Z03B40XD , Yes , VSM17D040Z04B40XD , Yes ,87 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G21

105 Victory Shoulder Mills VSM17 Series Cylindrical End Mills Shoulder Mills Cylindrical End Mills max order number catalogue number D1 D L L2 Ap1 max Z ramp angle coolant supply max RPM kg VSM17D025Z02A25XD17L , Yes , VSM17D025Z02A25XD17L , Yes , VSM17D032Z02A32XD17L , Yes , VSM17D032Z03A32XD17L , Yes , VSM17D040Z03A32XD17L , Yes , VSM17D040Z04A32XD17L , Yes ,77 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G22

106 Victory Shoulder Mills VSM17 Series Cylindrical End Mills Long Shank Shoulder Mills Cylindrical End Mills Long Shank max order number catalogue number D1 D L L2 Ap1 max Z ramp angle coolant supply max RPM kg VSM17D032Z02A32XD17L , Yes , VSM17D032Z03A32XD17L , Yes , VSM17D040Z03A32XD17L , Yes , VSM17D040Z04A32XD17L , Yes ,49 Spare Parts insert screw m wrench , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G23

107 Victory Shoulder Mills VSM17 Series Shell Mills Shoulder Mills Shell Mills max order number catalogue number D1 D D6 L Ap1 max Z ramp angle coolant supply max RPM kg VSM17D040Z04S16XD , Yes , VSM17D050Z04S22XD , Yes , VSM17D050Z05S22XD , Yes , VSM17D050Z06S22XD , Yes , VSM17D063Z05S22XD , Yes , VSM17D063Z06S22XD , Yes , VSM17D080Z06S27XD , Yes , VSM17D080Z07S27XD , Yes , VSM17D100Z08S32XD , Yes , VSM17D125Z09S40XD , Yes , VSM17D160Z12S40XD , Yes ,66 Spare Parts D1 insert screw m wrench socket-head cap screw socket-head cap screw with coolant groove coolant lock screw assembly coolant lock screw coolant cap 40, , MS1294 MS1294CG 50, , MS1234 MS1294CG 50, , MS1234 MS1234CG 63, , MS1234 MS1234CG 80, , MS2038 MS2038CG 100, , MS2195C 125, , MS2187C 160, , OTE: Standard milling cutters will accept insert nose radii up to 1,6mm without modification. For tool body modification instructions, see page G16. G24

108 Victory Shoulder Mills VSM17 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..ML WP40PM.S..MM WP40PM.S..M WP40PM P3P4.E..ML WP35CM.S..MM WP35CM.S..M WP35CM P5P6.E..ML WP35CM.S..MM WU35PM.S..M WP35CM M1M2.E..ML WP25PM.S..MM WP25PM.S..MM WU35PM M3.E..ML WP35CM.S..MM WP35CM.S..M WP35CM K1K2.S..MM WK15CM.S..MM WK15CM.S..M WK15CM K3.E..ML WP35CM.S..MM WP35CM.S..M WP35CM 12.F..ALP W10M.F..ALP W25PM.F..ALP W25PM 3 S1S2.S..MM WP25PM.S..MM WU35PM.S..MM WU35PM S3.S..MM WU35PM.S..MM WU35PM.S..MM WU35PM S4.S..MM WP25PM.S..MM WU35PM.S..MM WU35PM 1.S..MM WP25PM.S..MM WP25PM Shoulder Mills XDCT-ML XDCT-ML first choice alternate choice P M K S catalogue number cutting edges L1 BS S W R hm WK15CM W25PM WP25PM WP35CM WP40PM WU35PM XDCT170404PEERML 2 19,15 2,62 4,90 9,60 0,40 0, XDCT170408PEERML 2 19,15 2,22 4,90 9,60 0,80 0, XDCT170412PEERML 2 19,16 1,82 4,90 9,60 1,20 0, XDCT170416PEERML 2 19,17 1,42 4,90 9,60 1,60 0, XDCT170420PEERML 2 19,17 1,01 4,90 9,60 2,00 0, XDCT170424PEERML 2 19,17 0,63 4,90 9,60 2,40 0, XDCT170432PEERML 2 18,85 4,88 9,59 3,20 0, XDCT170440PEERML 2 18,33 4,87 9,59 4,00 0, G25

109 Victory Shoulder Mills VSM17 Series s P Shoulder Mills XDCT-ALP XDCT-ALP catalogue number first choice alternate choice cutting edges L1 BS S W R hm M K S W10M W25PM XDCT170404PEFRALP 2 19,15 2,62 4,90 9,60 0,40 0, XDCT170408PEFRALP 2 19,15 2,22 4,90 9,60 0,80 0, XDCT170412PEFRALP 2 19,16 1,82 4,90 9,60 1,20 0, XDCT170416PEFRALP 2 19,17 1,42 4,90 9,60 1,60 0, XDCT170420PEFRALP 2 19,17 1,01 4,90 9,60 2,00 0, XDCT170424PEFRALP 2 19,17 0,63 4,90 9,60 2,40 0, XDCT170432PEFRALP 2 18,85 4,88 9,59 3,20 0, XDCT170440PEFRALP 2 18,33 4,87 9,59 4,00 0, G26

110 Victory Shoulder Mills VSM17 Series s P M XDPT-MM XDPT-M first choice alternate choice K XDPT-MM catalogue number cutting edges L1 BS S W R hm S WK15CM W25PM WP25PM WP35CM WP40PM WU35PM Shoulder Mills XDPT170404PESRMM 2 19,15 2,52 4,90 9,60 0,40 0, XDPT170408PESRMM 2 19,15 2,15 4,90 9,60 0,80 0, XDPT170412PESRMM 2 19,16 1,77 4,90 9,60 1,20 0, XDPT170416PESRMM 2 19,17 1,38 4,90 9,60 1,60 0, XDPT170420PESRMM 2 19,17 0,99 4,90 9,60 2,00 0, XDPT170424PESRMM 2 19,17 0,62 4,90 9,60 2,40 0, XDPT170432PESRMM 2 18,85 4,89 9,59 3,20 0, XDPT170440PESRMM 2 18,33 4,87 9,59 4,00 0, XDPT-M catalogue number cutting edges L1 BS S W R hm WK15CM W25PM WP25PM WP35CM WP40PM WU35PM XDPT170408PESRM 2 19,15 2,10 4,91 9,60 0,80 0, XDPT170412PESRM 2 19,16 1,73 4,91 9,60 1,20 0, G27

111 Victory Shoulder Mills VSM17 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Shoulder Mills Material Group P M K S WK15CM W25PM WP25PM WP35CM WP40PM W10M WU35PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..ALP 0,12 0,23 0,58 0,08 0,17 0,42 0,06 0,13 0,31 0,06 0,11 0,27 0,05 0,10 0,25.F..ALP.E..ML 0,16 0,35 0,70 0,12 0,25 0,50 0,09 0,19 0,38 0,08 0,16 0,33 0,07 0,15 0,30.E..ML.S..MM 0,16 0,46 0,87 0,12 0,33 0,63 0,09 0,25 0,47 0,08 0,22 0,41 0,07 0,20 0,38.S..MM.S..M 0,23 0,58 0,93 0,17 0,42 0,67 0,13 0,31 0,50 0,11 0,27 0,44 0,10 0,25 0,40.S..M G28

112 Order a VSM17 Kit to achieve true 90 high-performance shoulder milling! Victory Shoulder Mill 17 Starter Kits Order one of our starter kits and test the performance of our new VSM17 platform. The kits are set up to serve the majority of shoulder milling applications, delivered with a cutter body and the latest WIDIA Victory grades. Detailed order information can be found in the table below. VSM17 Starter Kits Metric Z order diameter cutter body material (Pocket number catalogue number D1 (mm) type group cutter qty inserts qty grade Seats) VSM17KITCD025Z2WP40PM 25 CYLIDRICAL P VSM17D025Z02A25XD17L110 1 XDPT170408PESRMM 10 WP40PM VSM17KITSW025Z2WP40PM 25 SCREW O P VSM17D025Z02M12XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITWD025Z2WP40PM 25 WELDO P VSM17D025Z02B25XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITCD032Z3WP40PM 32 CYLIDRICAL P VSM17D032Z03A32XD17L120 1 XDPT170408PESRMM 10 WP40PM VSM17KITSW032Z3WP40PM 32 SCREW O P VSM17D032Z03M16XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITWD032Z3WP40PM 32 WELDO P VSM17D032Z03B32XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITCD032Z2WP40PM 32 CYLIDRICAL P VSM17D032Z02A32XD17L120 1 XDPT170408PESRMM 10 WP40PM VSM17KITCD040Z4WP40PM 40 CYLIDRICAL P VSM17D040Z04A32XD17L130 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD040Z4WP40PM 40 SELL MILL P VSM17D040Z04S16XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD050Z4WP40PM 50 SELL MILL P VSM17D050Z04S22XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD050Z5WP40PM 50 SELL MILL P VSM17D050Z05S22XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD063Z5WP40PM 63 SELL MILL P VSM17D063Z05S22XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD080Z6WP40PM 80 SELL MILL P VSM17D080Z06S27XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITSD100Z8WP40PM 100 SELL MILL P VSM17D100Z08S32XD17 1 XDPT170408PESRMM 10 WP40PM VSM17KITCD025Z2WK15CM 25 CYLIDRICAL K VSM17D025Z02A25XD17L110 1 XDPT170408PESRMM 10 WK15CM VSM17KITSW025Z2WK15CM 25 SCREW O K VSM17D025Z02M12XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITWD025Z2WK15CM 25 WELDO K VSM17D025Z02B25XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITCD032Z3WK15CM 32 CYLIDRICAL K VSM17D032Z03A32XD17L120 1 XDPT170408PESRMM 10 WK15CM VSM17KITSW032Z3WK15CM 32 SCREW O K VSM17D032Z03M16XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITWD032Z3WK15CM 32 WELDO K VSM17D032Z03B32XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITCD032Z2WK15CM 32 CYLIDRICAL K VSM17D032Z02A32XD17L120 1 XDPT170408PESRMM 10 WK15CM VSM17KITCD040Z4WK15CM 40 CYLIDRICAL K VSM17D040Z04A32XD17L130 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD040Z4WK15CM 40 SELL MILL K VSM17D040Z04S16XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD050Z4WK15CM 50 SELL MILL K VSM17D050Z04S22XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD050Z5WK15CM 50 SELL MILL K VSM17D050Z05S22XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD063Z5WK15CM 63 SELL MILL K VSM17D063Z05S22XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD080Z6WK15CM 80 SELL MILL K VSM17D080Z06S27XD17 1 XDPT170408PESRMM 10 WK15CM VSM17KITSD100Z8WK15CM 100 SELL MILL K VSM17D100Z08S32XD17 1 XDPT170408PESRMM 10 WK15CM 8 content G29

113 Double-Sided Shoulder Mill VSM VSM WIDIA Victory Shoulder Milling Series (VSM series) is specially engineered to achieve excellent surface quality as well as higher material removal rates in shoulder milling applications. The VSM490 series, with its unique design, enables the tool to be applied in multiple passes (stepping down) with outstanding results. VSM is applicable in a wide range of workpiece materials: steel, cast iron, stainless steel, and titanium, from roughing to fi nishing applications. Double-sided strong insert with 4 cutting edges. igh positive geometry for lower cutting forces. Superior wall and surface fi nish capabilities. State-of-the-art stepping down capabilities due to its ultimate design concept. Two geometries for all material groups in shoulder milling applications. -ML -MM -M Multiple corner nose radii available. Up to 15mm (0.59") depth-of-cut capabilities. P M S First choice for stainless steel. Lower cutting forces. P M K S First choice especially when machining steels. P K First choice for cast iron, also recommended for heavy applications. Cutter bodies with effective internal coolant supply. Finishing Capabilities/Reduced Cutting Force Strengthening G30

114 90 Shoulder Mills VSM Max depth of cut: 15mm Lead angle: 90 Indexes per insert: 4 Diameter: 25160mm P M K S Pages: G32G40 VSM Unbeatable Performance in Shoulder Milling Stepless solution. o mismatch when machining walls in different steps. Innovative cutting geometry provides superior wall and surface fi nish. Competitor Tool Wall Quality VSM Wall Quality Integrated wiper facet for excellent fl oor fi nishing. Traditional tools are designed to achieve a 90 wall, but exhibit poor performance when machining walls in multiple passes. VSM minimises the marks left. By increasing wall quality and avoiding a second tool, productivity increases signifi cantly. G31

115 Victory Shoulder Mills VSM Series Screw-On End Mills Superior wall and surface finish capabilities. Stepless solution. True 90 to run precise applications in multiple axial passes. Strong concept to run up to 15mm (.590") depth of cut. Effective internal coolant feature, reaching the cutting edge precisely. WF DPM Shoulder Mills D1 90º G3X D Ap1 max L2 Screw-On End Mills order number catalogue number D1 D DPM G3X L2 WF Ap1 max Z kg max RPM VSM490D025Z02M12X M ,0 2 0, VSM490D032Z03M16X M ,0 3 0, VSM490D032Z04M16X M ,0 4 0, VSM490D035Z04M16X M ,0 4 0, Spare Parts insert Torx Plus screw m driver MS ,5 DT15IP G32

116 Victory Shoulder Mills VSM Series Weldon Shanks Superior wall and surface finish capabilities. Stepless solution. True 90 to run precise applications in multiple axial passes. Strong concept to run up to 15mm (.590") depth of cut. Effective internal coolant feature, reaching the cutting edge precisely. Shoulder Mills Weldon Shanks order number catalogue number D1 D L L2 Ap1 max Z kg max RPM VSM490D025Z02B25X ,0 2 0, VSM490D032Z03B32X ,0 3 0, VSM490D040Z03B32X ,0 3 0, OTE: Weldon type not recommended for finishing operations. Spare Parts insert Torx Plus screw m driver MS ,5 DT15IP G33

117 Victory Shoulder Mills VSM Series Cylindrical End Mills Superior wall and surface finish capabilities. Stepless solution. True 90 to run precise applications in multiple axial passes. Strong concept to run up to 15mm (.590") depth of cut. Effective internal coolant feature, reaching the cutting edge precisely. Shoulder Mills Cylindrical End Mills order number catalogue number D1 D L L2 Ap1 max Z kg max RPM VSM490D025Z02A25X15L ,0 2 0, VSM490D025Z02A25X15L ,0 2 0, VSM490D032Z03A32X15L ,0 3 0, VSM490D032Z03A32X15L ,0 3 1, VSM490D032Z04A32X15L ,0 4 0, VSM490D032Z04A32X15L ,0 4 1, Spare Parts insert Torx Plus screw m driver MS ,5 DT15IP G34

118 Victory Shoulder Mills VSM Series Shell Mills Superior wall and surface finish capabilities. Stepless solution. True 90 to run precise applications in multiple axial passes. Strong concept to run up to 15mm (.590") depth of cut. Effective internal coolant feature, reaching the cutting edge precisely. Shoulder Mills Shell Mills order number catalogue number D1 D D6 L Ap1 max Z kg max RPM VSM490D040Z04S16X ,0 4 0, VSM490D040Z05S16X ,0 5 0, VSM490D050Z04S22X ,0 4 0, VSM490D050Z05S22X ,0 5 0, VSM490D050Z06S22X ,0 6 0, VSM490D063Z05S22X ,0 5 0, VSM490D063Z06S22X ,0 6 0, VSM490D063Z07S22X ,0 7 0, VSM490D080Z05S27X ,0 5 1, VSM490D080Z07S27X ,0 7 1, VSM490D080Z09S27X ,0 9 1, VSM490D100Z08S32X ,0 8 1, VSM490D100Z11S32X ,0 11 1, VSM490D125Z09S40X ,0 9 2, VSM490D125Z12S40X ,0 12 3, VSM490D160Z12S40X ,0 12 4, Spare Parts D1 insert screw m Torx Plus driver socket-head cap screw socket-head cap screw with coolant groove coolant lock screw assembly coolant lock screw coolant shower plate 40 MS ,5 DT15IP MS1294CG 50 MS ,5 DT15IP MS1234CG 63 MS ,5 DT15IP MS1234CG 80 MS ,5 DT15IP MS2038CG 100 MS ,5 DT15IP MS2189C 125 MS ,5 DT15IP MS2187C 160 MS ,5 DT15IP OTE: Socket-head cap screw with coolant groove and coolant lock screw assembly must be ordered separately. G35

119 Victory Shoulder Mills VSM Series s Selection Guide Shoulder Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 XGU-ML WP40PM XPU-ML WP40PM XPU-MM WP40PM P3P4 XGU-ML WP25PM XPU-MM WP35CM XPU-MM WP40PM P5P6 XGU-MM WP25PM XPU-MM WP35CM XPU-MM WP35CM M1M2 XGU-ML WP25PM XGU-ML WU35PM XGU-MM WU35PM M3 XGU-ML WP25PM XGU-ML WU35PM XGU-MM WU35PM K1K2 XGU-M WK15CM XGU-M WK15CM XGU-M WP35CM K3 XGU-M WK15PM XGU-M WK15PM XGU-M WP40PM 12 3 S1S2 XGU-ML WP25PM XGU-ML WU35PM XGU-MM WU35PM S3 XGU-ML WP25PM XGU-ML WU35PM XGU-MM WU35PM S4 XGU-ML WU35PM XGU-ML WU35PM XPU-MM WU35PM 1 XGU-ML XGU-ML Back View -ML geometry is the first choice for machining stainless steel. With reduced cutting forces, this is recommended for improved wall finishing capabilities in steels. XGU-ML Precision Finishing first choice alternate choice P M K S catalogue number cutting edges L1 S W BS R hm WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM XGU15T604ERML 4 16,20 6,88 10,00 2,20 0,40 0, XGU15T608ERML 4 16,20 6,88 10,00 1,80 0,80 0, G36

120 Victory Shoulder Mills VSM Series Indexable s XGU-MM XPU-MM XGU-ML XPU-ML XGU-M -ML geometry is the first choice for machining stainless steel. With reduced cutting forces, this is recommended for improved wall finishing capabilities in steels. -MM is the universal geometry for VSM First choice when machining steel, as well as stainless steel and high-temp alloys in heavy applications. -M geometry is the first choice for cast iron machining in the medium and heavy applications. XGU-MM Precision Finishing Back View first choice alternate choice P M K S Shoulder Mills catalogue number cutting edges L1 S W BS R hm WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM XGU15T604SRMM 4 16,20 6,88 10,00 2,20 0,40 0, XGU15T608SRMM 4 16,20 6,88 10,00 1,90 0,80 0, XPU-ML Utility Roughing catalogue number cutting edges L1 S W BS R hm WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM XPU15T608ERML 4 16,10 6,88 10,00 1,90 0,80 0, XPU-MM Utility Roughing catalogue number cutting edges L1 S W BS R hm WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM XPU15T608SRMM 4 16,10 6,88 10,00 1,90 0,80 0, XPU15T612SRMM 4 16,10 6,88 10,00 1,50 1,20 0, XPU15T616SRMM 4 16,10 6,88 10,00 1,10 1,60 0, XGU-M Utility Roughing catalogue number cutting edges L1 S W BS R WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM XGU15T608SRM 4 16,20 6,88 10,00 1,80 0, XGU15T616SRM 4 16,20 6,88 10,00 1,00 1, G37

121 Victory Shoulder Mills VSM Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Shoulder Mills P M K S Material Group WK15PM WP25PM WU35PM WP40PM WK15CM WP35CM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light values as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% X.U-ML 0,17 0,29 0,46 0,13 0,21 0,33 0,09 0,16 0,25 0,08 0,14 0,22 0,08 0,13 0,20 X.U-ML X.U-MM 0,21 0,39 0,58 0,15 0,28 0,42 0,11 0,21 0,31 0,10 0,19 0,27 0,09 0,17 0,25 X.U-MM XGU-M 0,23 0,45 0,70 0,17 0,33 0,50 0,13 0,24 0,38 0,11 0,21 0,33 0,10 0,20 0,30 XGU-M G38

122 Order a VSM490 Kit and experience the next level of shoulder milling! VSM Starter Kits Order one of our starter kits and test the performance of our new VSM platform. The kits are set up to serve the majority of shoulder milling applications and workpiece materials, delivered with a cutter body as well as 20 inserts from a premium WIDIA grade. Detailed order information can be found in the table below. VSM Starter Kits Metric order number catalogue number VSM490KITC- D25Z02WP40PM VSM490KITC- D32Z03WP40PM VSM490KITS- D40Z04WP40PM VSM490KITS- D50Z05WP40PM VSM490KITS- D50Z06WP40PM VSM490KITS- D63Z06WP40PM VSM490KITS- D80Z07WP40PM VSM490KITS- D100Z08WP40PM eavy/roughing Medium Light /Finishing cutter diameter/ flutes cutter body type material group application range content cutter qty inserts grade qty 25z2 CYLIDRICAL P VSM490D025Z02A25X15L170 1 XPU15T608SRMM WP40PM 20 32z3 CYLIDRICAL P VSM490D032Z03A32X15L200 1 XPU15T608SRMM WP40PM 20 40z4 SELL MILL P VSM490D040Z04S16X15 1 XPU15T608SRMM WP40PM 20 50z5 SELL MILL P VSM490D050Z05S22X15 1 XPU15T608SRMM WP40PM 20 50z6 SELL MILL P VSM490D050Z06S22X15 1 XPU15T608SRMM WP40PM 20 63z6 SELL MILL P VSM490D063Z06S22X15 1 XPU15T608SRMM WP40PM 20 80z7 SELL MILL P VSM490D080Z07S27X15 1 XPU15T608SRMM WP40PM z8 SELL MILL P VSM490D100Z08S32X15 1 XPU15T608SRMM WP40PM 20 (continued) G39

123 Victory Shoulder Milling VSM Series VSM Starter Kits (VSM Starter Kits Metric continued) order number catalogue number VSM490KITC- D25Z02WU35PM VSM490KITC- D32Z03WU35PM VSM490KITS- D40Z04WU35PM VSM490KITS- D50Z05WU35PM VSM490KITS- D50Z06WU35PM VSM490KITS- D63Z06WU35PM VSM490KITS- D80Z07WU35PM VSM490KITC- D25Z02WK15PM VSM490KITC- D32Z03WK15PM VSM490KITS- D40Z04WK15PM VSM490KITS- D50Z05WK15PM VSM490KITS- D50Z06WK15PM VSM490KITS- D63Z07WK15PM VSM490KITS- D80Z09WK15PM VSM490KITS- D100Z11WK15PM eavy/roughing Medium Light /Finishing cutter diameter/ flutes cutter body type material group application range content cutter qty inserts grade qty 25z2 CYLIDRICAL M+S VSM490D025Z02A25X15L170 1 XGU15T608ERML WU35PM 20 32z3 CYLIDRICAL M+S VSM490D032Z03A32X15L200 1 XGU15T608ERML WU35PM 20 40z4 SELL MILL M+S VSM490D040Z04S16X15 1 XGU15T608ERML WU35PM 20 50z5 SELL MILL M+S VSM490D050Z05S22X15 1 XGU15T608ERML WU35PM 20 50z6 SELL MILL M+S VSM490D050Z06S22X15 1 XGU15T608ERML WU35PM 20 63z6 SELL MILL M+S VSM490D063Z06S22X15 1 XGU15T608ERML WU35PM 20 80z7 SELL MILL M+S VSM490D080Z07S27X15 1 XGU15T608ERML WU35PM 20 25z2 CYLIDRICAL K VSM490D025Z02A25X15L170 1 XPU15T608SRMM WK15PM 20 32z3 CYLIDRICAL K VSM490D032Z03A32X15L200 1 XPU15T608SRMM WK15PM 20 40z4 SELL MILL K VSM490D040Z04S16X15 1 XPU15T608SRMM WK15PM 20 50z5 SELL MILL K VSM490D050Z05S22X15 1 XPU15T608SRMM WK15PM 20 50z6 SELL MILL K VSM490D050Z06S22X15 1 XPU15T608SRMM WK15PM 20 63z7 SELL MILL K VSM490D063Z07S22X15 1 XPU15T608SRMM WK15PM 20 80z9 SELL MILL K VSM490D080Z09S27X15 1 XPU15T608SRMM WK15PM z11 SELL MILL K VSM490D100Z11S32X15 1 XPU15T608SRMM WK15PM 20 G40

124 Good for You, Better for the Environment! The WIDIA Carbide Recycling Programme can turn accumulated scrap carbide tooling in your shop into cash. Carbide Recycling We pay cash for used carbide tooling, including coated or non-coated carbide inserts, drills, end mills, reamers, and taps, regardless of brand. It s good for the environment and a responsible way to dispose of scrap carbide. Our carbide recycling programme features: Easy-to-use web portal that shows what your scrap carbide is worth before sending it to us. Online forms that make it easy to ship scrap carbide to WIDIA. Green Box containers for safe, convenient shipping of scrap carbide to WIDIA. Cash payment for used carbide tooling. For more information, contact your local WIDIA Authorised Distributor or visit /services.

125 Your General-Purpose Shoulder Mill Solution M680 Series 90 Shoulder Mill For a large selection of geometries and grades for optimal stable insert support, look no further than the M680 Series for your most challenging milling operations. The small, strong inserts provide reliable results every time. M680 Wide selection of inserts to machine all material types. Two insert sizes optimise your application. Pockets designed for optimal accuracy with 90 shoulders. Strong tool design for optimum insert support. Large selection of geometries and grades for optimal performance. Through tool coolant. G42 Language WID_Master17_Focus_IndexableMilling_ShoulderMills_G042_G043_E_ME.indd Version: 42 March 7, :08 PM 3/7/16 12:10 PM

126 90º Shoulder Mills M680 Max depth of cut: 14,0mm Lead angle: 90 Indexes per insert: 2 Diameter: 25mm160mm Pages: G44G51 P M K S G43

127 Shoulder Mills M680 Series Screw-On General-purpose shoulder mill. Excellent selection of grades and geometries. Strong insert providing high reliability. Shoulder Mills Screw-On order number catalogue number D1 D DPM G3X L L2 WF Ap1 max Z max RPM coolant supply kg ,5 M , Yes 0, ,0 M , Yes 0, ,0 M , Yes 0, ,0 M , Yes 0,3 OTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page G16. Spare Parts D1 insert screw m Torx driver , , , , G44

128 Shoulder Mills M680 Series Weldon Shanks General-purpose shoulder mill. Excellent selection of grades and geometries. Strong insert offering high reliability. Shoulder Mills Weldon Shanks order number catalogue number D1 D L L2 Ap1 max Z max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0,8 OTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page G16. Spare Parts D1 insert screw m Torx driver , , , G45

129 Shoulder Mills M680 Series Shell Mills General-purpose shoulder mill. Excellent selection of grades and geometries. Strong insert providing high reliability. D4 Shoulder Mills Shell Mills order number catalogue number D1 D D4 D6 L Ap1 max Z max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , Yes 1, , o 1, , o 2, , , o 3,4 OTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page G16. Spare Parts D1 insert screw m Torx driver , , , , , , , G46

130 Shoulder Mills M680 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 XPT-GE WP40PM XPT.. WP40PM XPT.. WP40PM P3P4 XPT-GE T6540 XPT.. WP40PM XPT.. WP40PM P5P6 XPT-GE T6540 XPT.. WP40PM XPT.. WP40PM M1M2 XPT-GE T6540 XPT.. T6540 XPT-MR T6540 M3 XPT-GE T7535 XPT.. WP40PM XPT-MR T7535 K1K2 XPT-GE T6510 XPT.. T6520 XPT-MR WK15CM K3 XPT-GE T6510 XPT.. T7535 XPT-MR WK15CM 12 XPT-ALP T6501 XPT-ALP T6501 XPT-ALP T XPT-ALP T6501 XPT-ALP T6501 XPT-ALP T6501 S1S2 XPT-GE T6540 XPT.. T6540 XPT-MR T6540 S3 XPT-GE WS30PM XPT.. T6540 XPT-MR T6540 S4 XPT-GE T6540 XPT.. T6540 XPT-MR T XPT-GE WS30PM XPT.. T6540 XPT-MR T6540 Shoulder Mills XPT-ERGE XPT-ALP first choice alternate choice P M K S catalogue number cutting edges W L10 S BS R hm T6501 TM-U TM XPT160404ALP 2 9,80 15,67 4,66 1,70 0,40 0, XPT160408ALP 2 9,80 15,67 4,66 1,70 0,80 0, XPT160412ALP 2 9,80 15,67 4,66 1,40 1,20 0, G47

131 Shoulder Mills M680 Series s P XPT-ERGE XPT first choice alternate choice M K Shoulder Mills XPT-ERGE catalogue number cutting edges W L10 S BS R hm S T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT160408ERGE 2 9,44 15,67 4,76 1,80 0,80 0, XPT160412ERGE 2 9,44 15,67 4,76 1,50 1,20 0, XPT160416ERGE 2 9,44 15,67 4,76 0,80 1,67 0, XPT catalogue number cutting edges W L10 S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT ,53 15,67 4,76 2,17 0,40 0, XPT ,53 15,67 4,76 1,80 0,80 0, XPT ,53 15,67 4,76 1,50 1,20 0, XPT ,53 15,67 4,76 0,80 1,60 0, XPT ,53 15,67 4,76 0,50 2,00 0, XPT ,53 15,67 4,76 1,20 2,50 0, XPT ,53 15,67 4,76 1,20 3,17 0, XPT ,53 15,67 4,76 1,20 4,00 0, G48

132 Shoulder Mills M680 Series s P XPT XPT-MR first choice alternate choice M K XPT catalogue number cutting edges W L10 S BS R hm S T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 Shoulder Mills XPT ,53 15,88 4,79 1,20 1,20 0, XPT-MR catalogue number cutting edges W L10 S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT160412MR 2 9,53 15,67 4,76 1,70 1,20 0, G49

133 Shoulder Mills M680 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Shoulder Mills P M K S Material Group TM-U T2510 T6501 T6510 T6520 T6525 T (continued) G50

134 Shoulder Mills M680 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group T7525 T7535 TTI25 WK15CM WP40PM WS30PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Shoulder Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% XPT-ALP 0,12 0,35 0,58 0,08 0,25 0,42 0,06 0,19 0,31 0,06 0,17 0,27 0,05 0,15 0,25 XPT-ALP XPT-GE 0,19 0,47 0,70 0,14 0,34 0,50 0,11 0,26 0,38 0,09 0,22 0,33 0,08 0,20 0,30 XPT-GE XPT.. 0,22 0,56 0,82 0,16 0,40 0,59 0,12 0,30 0,44 0,10 0,26 0,38 0,10 0,24 0,35 XPT.. XPT.. 0,22 0,56 0,82 0,16 0,40 0,59 0,12 0,30 0,44 0,10 0,26 0,38 0,10 0,24 0,35 XPT.. XPT-MR 0,23 0,59 0,92 0,17 0,43 0,66 0,13 0,32 0,50 0,11 0,28 0,43 0,10 0,25 0,40 XPT-MR G51

135 First Choice for Economical Shoulder Milling M690 Series 90 Shoulder Mills M690 Designed to streamline even your most challenging milling operations, the M690 Series provides optimal chip evacuation, excellent shoulder fi nish, free cutting action, and solid tool design for optimal insert support. ew SDMX inserts helical cutting edges for smooth cutting. Strong insert and tool design for maximum productivity. Four cutting edges enable excellent machining economy. Positive pockets and geometry for free cutting action. Strong tool design for optimum insert support. Accurate PSTS inserts offer excellent shoulder fi nish. Designed for optimal chip evacuation. G52

136 90 Shoulder Mills M690 SD P M690 SD P Max depth of cut: 10mm Lead angle: 90 Indexes per insert: 4 Diameter: 50160mm Pages: G54G57 M K S Max depth of cut: 12mm Lead angle: 90 Indexes per insert: 4 Diameter: 50125mm Pages: G58G61 M K S Offering 12mm ic insert 15mm ic insert G53

137 Shoulder Mills M690 Series Shell Mills SD Four cutting edges. 90 shoulders. Excellent for slot and profile milling. Shoulder Mills Shell Mills order number catalogue number D1 D D4 D6 L Ap1 max Z max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , Yes 1, , Yes 1, , o 1, , o 1, , o 3, , o 3, , , o 3, , , o 3,6 OTE: Standard milling cutters will accept insert nose radius up to 2mm without modification. For tool body modification instructions, see page G16. Spare Parts insert Torx screw m driver , G54

138 Shoulder Mills M690 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..ML T6540.S..MM T6540.S..M T6540 P3P4.E..ML T7535.S..MM T6540.S..M T6540 P5P6.E..ML T7535.S..MM T6540.S..M T6540 M1M2.E..ML T6540.S..MM T6540.S..M T6540 M3.E..ML T7535.S..MM T7535.S..M T7535 K1K2.E..ML WK15CM.E..ML WK15CM.S..M WK15CM K3.E..ML WK15CM.S..MM T6525.S..M T ALP TM-U.E..ML TM-U.S..ML TM-U 3.ALP TM-U.E..ML TM-U.S..ML TM-U S1S2.E..ML T6540.S..MM T6540.S..MM T6540 S3.E..ML T6540.S..MM WS30PM.S..MM T6540 S4.E..ML T6540.S..MM WS30PM.S..MM T S..MM WS30PM.S..MM WS30PM.S..MM WS30PM Shoulder Mills s SD P SDMT-ML SDMX-MM first choice alternate choice M K SDMT-ML SDMT-ML SDMX-MM S catalogue number cutting edges D L10 S BS R hm T2510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM SDMT1204PDRML 4 12,70 12,70 4,77 1,10 1,20 0, SDMX-MM catalogue number cutting edges D L10 S BS R hm T2510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM SDMX120408RMM 4 12,70 12,70 4,76 1,93 0,80 0, SDMX120412RMM 4 12,70 12,70 4,76 1,50 1,20 0, SDMX120416RMM 4 12,70 12,70 4,76 1,50 1,60 0, SDMX120424RMM 4 12,70 12,70 4,76 0,60 2,40 0, SDMX120432RMM 4 12,70 12,70 4,76 3,20 0, G55

139 Shoulder Mills M690 Series s SD P SDMX-M SDMT-M first choice alternate choice M K S SDMX-M Shoulder Mills catalogue number cutting edges D L10 S BS R hm T2510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM SDMX120408RM 4 12,70 12,70 4,76 1,93 0,80 0, SDMX120412RM 4 12,70 12,70 4,76 1,54 1,20 0, SDMX120416RM 4 12,70 12,70 4,76 1,50 1,60 0, SDMT-M catalogue number cutting edges D L10 S BS R hm T2510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM SDMT1204PDRM 4 12,70 12,70 4,81 1,10 1,20 0, P SDEX-ALP first choice alternate choice M K S SDEX-ALP catalogue number cutting edges D L10 S BS R hm TM-U SDEX120408FRALP 4 12,70 12,70 4,76 1,52 0,80 0, G56

140 Shoulder Mills M690 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group T2510 T6520 T6525 T6540 T Shoulder Mills P M K S Material Group T7535 WK15CM WS30PM TTI25 TM-U OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..ALP 0,12 0,23 0,46 0,08 0,17 0,33 0,06 0,13 0,25 0,06 0,11 0,22 0,05 0,10 0,20.F..ALP.E..ML 0,12 0,35 0,58 0,08 0,25 0,42 0,06 0,19 0,31 0,06 0,17 0,27 0,05 0,15 0,25.E..ML.S..MM 0,12 0,42 0,70 0,08 0,30 0,50 0,06 0,23 0,38 0,06 0,20 0,33 0,05 0,18 0,30.S..MM.S..M 0,23 0,54 0,85 0,17 0,39 0,61 0,13 0,29 0,46 0,11 0,25 0,40 0,10 0,23 0,36.S..M G57

141 Shoulder Mills M690 Series Shell Mills SD Four cutting edges. 90 shoulders. Excellent for slot and profile milling. Shoulder Mills Shell Mills order number catalogue number D1 D D6 L Ap1 max Z max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , o 1, , o 2,7 Spare Parts insert Torx screw m driver MS2260 6, G58

142 Shoulder Mills M690 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.E..ML T6540.S..MM T6540.S..M T6540 P3P4.E..ML T7535.S..MM T6540.S..M T6540 P5P6.E..ML T7535.S..MM T6540.S..M T6540 M1M2.E..ML T6540.S..MM T6540.S..M T6540 M3.E..ML T7535.S..MM T7535.S..M T7535 K1K2.E..ML WK15CM.E..ML WK15CM.S..M WK15CM K3.E..ML WK15CM.S..MM WK15CM.S..M WK15CM 12 3 S1S2.E..ML T6540.S..MM T6540.S..MM T6540 S3.E..ML T6540.S..MM T6540.S..MM T6540 S4.E..ML T6540.S..MM T6540.S..MM T S..MM T6540.S..MM T6540.S..MM T6540 Shoulder Mills s SD SDMT-ML SDMT-ML SDMX-MM first choice alternate choice P M K S catalogue number cutting edges D L10 S BS R hm T2510 T6540 T7525 T7535 WK15CM SDMT1506PDRML 4 15,88 15,88 6,32 1,10 1,20 0, SDMX-MM catalogue number cutting edges D L10 S BS R hm T2510 T6540 T7525 T7535 WK15CM SDMX150612RMM 4 15,88 15,88 6,35 1,45 1,20 0, G59

143 Shoulder Mills M690 Series s SD Shoulder Mills SDMX-M SDMX-M SDMT-M catalogue number first choice alternate choice cutting edges D L10 S BS R hm P M K S T2510 T6540 T7525 T7535 WK15CM SDMX150612RM 4 15,88 15,88 6,35 1,45 1,20 0, SDMX150616RM 4 15,88 15,88 6,35 1,51 1,60 0, SDMT-M catalogue number cutting edges D L10 S BS R hm T2510 T6540 T7525 T7535 WK15CM SDMT1506PDRM 4 15,88 15,88 6,35 1,10 1,20 0, G60

144 Shoulder Mills M690 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Material Group T2510 T6540 T7525 T7535 WK15CM P M K S Shoulder Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%.F..ALP 0,12 0,23 0,46 0,08 0,17 0,33 0,06 0,13 0,25 0,06 0,11 0,22 0,05 0,10 0,20.F..ALP.E..ML 0,12 0,35 0,58 0,08 0,25 0,42 0,06 0,19 0,31 0,06 0,17 0,27 0,05 0,15 0,25.E..ML.S..MM 0,12 0,42 0,70 0,08 0,30 0,50 0,06 0,23 0,38 0,06 0,20 0,33 0,05 0,18 0,30.S..MM.S..M 0,23 0,54 0,85 0,17 0,39 0,61 0,13 0,29 0,46 0,11 0,25 0,40 0,10 0,23 0,36.S..M G61

145

146 Indexable Milling elical Mills M300 Series

147 Reliable Option for elical Milling Applications M300 Series The dependable, general-purpose M300 Series provides high metal removal rates and consistent performance with a large selection of geometries and grades. M300 Wide selection of inserts to machine all material types. Positive spiral design for smooth cutting. Full effective teeth design ensures high performance. Through tool coolant. Large chip fl ow area for maximum metal removal rates. Strong tool design for optimum insert support. Large selection of geometries and grades for optimal performance. 2

148 elical Mills M300 Max depth of cut: 112mm Lead angle: 90 Indexes per insert: 2 Diameter: 5080mm Pages: 411 P M K S Maximum cutting depth (Ap1) and contact width (ae) ratios based on application type Slot Milling Contouring Profiling ae = 1 x D1 Ap1 max = 0,6 x D1 ae = 0,250,4 x D1 Ap1 max = 1 x D1 ae = >0,4 x D1 Ap1 max = 0,6 x D1 ae = >0,25 x D1 Ap1 max = Ap1 Max *ot recommended in ISO materials. *ot recommended in ISO materials. 3

149 elical Mills M300 Series Shell Mills General-purpose helical mill. Excellent selection of grades and geometries. Strong insert providing high reliability. L elical Mills Shell Mills order number catalogue number D1 D L Ap1 max Z Z U max RPM coolant supply kg , o 0, , o 0, , o 0, , o 1, , o 1, , o 2,0 OTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page G16. Z = number of pocket seats. ZU = number of effective teeth. Spare Parts D1 insert screw m Torx driver , , ,

150 elical Mills M300 Series Integral Modular tool design. Excellent selection of grades and geometries. Strong insert providing high reliability. end cap extension unit integral body elical Mills Integral order number catalogue number D1 L L1 L2 Ap1 max Z Z U CSMS system size max RPM kg , DV , , DV , , DV ,0 OTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page G16. Z = number of pocket seats. ZU = number of effective teeth. Spare Parts D1 insert screw m Torx wrench nose collar socket-head cap screw , , ,

151 elical Mills M300 Series Accessories Modular tool design. Excellent selection of grades and geometries. Strong insert offering high reliability. elical Mills end cap extension unit integral body Extension Unit order number catalogue number D1 L1 Z U Z kg , , ,6 OTE: One spacer ring can be added to any M300 integral tool body assembly with matching D1. Standard assembly cap screw must be replaced with the following part for correct mounting bolt length: 50mm use longer socket head cap screw # (M12 x 70). 63mm and 80mm use longer socket head cap screw # (M16 x 70). Z = number of pocket seats. ZU = number of effective teeth. 6

152 elical Mills M300 Series End Cap Modular tool design. Excellent selection of grades and geometries. Strong insert offering high reliability. end cap extension unit integral body elical Mills End Cap order number catalogue number D1 L1 Z U Z kg , , ,7 ote: Z = number of pocket seats. ZU = number of effective teeth. 7

153 elical Millls M300 Series s Selection Guide elical Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 XPT-GE WP40PM XPT.. WP40PM XPT.. WP40PM P3P4 XPT-GE T6540 XPT.. WP40PM XPT.. WP40PM P5P6 XPT-GE T6540 XPT.. WP40PM XPT.. WP40PM M1M2 XPT-GE T6540 XPT.. T6540 XPT-MR T6540 M3 XPT-GE T7535 XPT.. WP40PM XPT-MR T7535 K1K2 XPT-GE T6510 XPT.. T6520 XPT-MR WK15CM K3 XPT-GE T6510 XPT.. T7535 XPT-MR WK15CM 12 XPT-ALP T6501 XPT-ALP T6501 XPT-ALP T XPT-ALP T6501 XPT-ALP T6501 XPT-ALP T6501 S1S2 XPT-GE T6540 XPT.. T6540 XPT-MR T6540 S3 XPT-GE WS30PM XPT.. T6540 XPT-MR T6540 S4 XPT-GE T6540 XPT.. T6540 XPT-MR T XPT-GE WS30PM XPT.. T6540 XPT-MR T6540 P XPT-ALP first choice alternate choice M K XPT-ALP S catalogue number cutting edges W L10 S BS R hm T6501 TM-U XPT160404ALP 2 9,80 15,67 4,66 1,70 0,40 0,08 XPT160408ALP 2 9,80 15,67 4,66 1,70 0,80 0, XPT160412ALP 2 9,80 15,67 4,66 1,40 1,20 0, XPT-ERGE first choice alternate choice P M K S XPT-ERGE catalogue number cutting edges W L10 S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT160408ERGE 2 9,44 15,67 4,76 1,80 0,80 0,12 XPT160412ERGE 2 9,44 15,67 4,76 1,50 1,20 0, XPT160416ERGE 2 9,44 15,67 4,76 0,80 1,67 0,

154 elical Mills M300 Series s P XPT XPT XPT-MR first choice alternate choice M K XPT catalogue number cutting edges W L10 S BS R hm S T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 elical Mills XPT ,53 15,67 4,76 1,80 0,80 0, XPT ,53 15,67 4,76 1,50 1,20 0, XPT ,53 15,67 4,76 0,80 1,60 0, XPT ,53 15,67 4,76 0,50 2,00 0, XPT ,53 15,67 4,76 1,20 2,50 0, XPT ,53 15,67 4,76 1,20 3,17 0, XPT ,53 15,67 4,76 1,20 4,00 0, XPT catalogue number cutting edges W L10 S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT ,53 15,88 4,79 1,20 1,20 0, XPT-MR catalogue number cutting edges W L10 S BS R hm T2510 T6510 T6520 T6525 T6540 T7525 T7535 WK15CM WS30PM WP40PM TTI25 XPT160412MR 2 9,53 15,67 4,76 1,70 1,20 0,

155 elical Millls M300 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] elical Mills P M K S Material Group TM-U T2510 T6501 T6510 T6520 T6525 T (continued) 10

156 elical Millls M300 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group T7525 T7535 TTI25 WK15CM WP40PM WS30PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. elical Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% XPT-ALP 0,12 0,35 0,58 0,08 0,25 0,42 0,06 0,19 0,31 0,06 0,17 0,27 0,05 0,15 0,25 XPT-ALP XPT-GE 0,19 0,47 0,70 0,14 0,34 0,50 0,11 0,26 0,38 0,09 0,22 0,33 0,08 0,20 0,30 XPT-GE XPT.. 0,22 0,56 0,82 0,16 0,40 0,59 0,12 0,30 0,44 0,10 0,26 0,38 0,10 0,24 0,35 XPT.. XPT.. 0,22 0,56 0,82 0,16 0,40 0,59 0,12 0,30 0,44 0,10 0,26 0,38 0,10 0,24 0,35 XPT.. XPT-MR 0,23 0,59 0,92 0,17 0,43 0,66 0,13 0,32 0,50 0,11 0,28 0,43 0,10 0,25 0,40 XPT-MR 11

157

158 Indexable Milling Slotting Mills M95 Square Style Slotting Platform... I2I7 M900 Adjustable Slotting Platform... I8I19 I1

159 M95 Series Slotting Mills M95 M95 slotting cutters are ideal for deeper applications that require the cutting load to be shared from one insert to the other. They provide groove widths from 410mm and cutter diameters from mm as well as an economical way to achieve balanced cutting. Features and Benefits Cutters available in arbour mount. s with four indexes. Staggered keyways in mounting bore, used for multiple ganged cutters. Slot width 410mm. Three insert geometries available; SX in 11 and 12mm ic. Requires only one spare part. Economical to use. Available in Latest WIDIA Victory Grade. I2

160 Slotting Mills M95 Slot Width Range: 410mm P M K Indexes per insert: 4 Diameter: mm Pages: I4I7 Offering SX s with free-cutting geometry providing low cutting forces. I3

161 Slotting Mills M95 Series Arbour Mount M95 Slotting Mills order number catalogue number D1 D D6 B min CDX TUB Z Z S coolant supply kg ,0 12, o 0, ,0 12, o 0, ,0 12, o 0, ,0 12,0 9 3 o 0, ,0 12,0 9 3 o 0, ,5 12, o 0, ,5 12, o 0, ,5 12, o 0, ,5 12, o 0, ,5 12, o 0, ,5 12, o 0, ,0 12, o 0, ,0 12, o 0, ,0 12, o 1, ,0 12, o 1, ,0 12, o 1, ,0 12, o 1, ,0 12, o 1, ,0 12, o 1,6 Spare Parts D1 B min insert screw m wrench bushing , , , , , , , , , , , , , , , , , , , I4

162 Slotting Mills M95 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 SX WP40PM SX WP40PM SX WP40PM P3P4 SX WP35CM SX WP35CM SX WP35CM P5P6 SX WP35CM SX WP35CM SX WP35CM M1M2 SX WP40PM SX WP40PM SX WP40PM M3 SX WP35CM SX WP35CM SX WP35CM K1K2 SX WK15CM SX WK15CM SX WK15CM K3 SX WP35CM SX WP35CM SX WP35CM 12 3 S1S2 S3 S4 1 Slotting Mills SX SX 12,7mm ic first choice alternate choice P M K S catalogue number cutting edges D L10 S hm WK15CM WP35CM WP40PM ,70 12,70 3,18 0, SX 11mm ic catalogue number cutting edges D L10 S hm WK15CM WP35CM WP40PM ,00 11,00 2,30 0, I5

163 Slotting Mills M95 Series s SX first choice alternate choice P M K S SX 11mm ic catalogue number cutting edges D L10 S hm WK15CM WP35CM WP40PM Slotting Mills ,00 11,00 2,70 0,08 SX 12,7mm ic catalogue number cutting edges D L10 S hm WK15CM WP35CM WP40PM ,70 12,70 5,40 0, I6

164 Slotting Mills M95 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group WK15CM WP35CM WP40PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Slotting Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% SX 0,12 0,28 0,71 0,08 0,20 0,51 0,06 0,15 0,38 0,06 0,13 0,33 0,05 0,12 0,30 SX I7

165 WIDIA M900 Series Adjustable Slotting Cutters The WIDIA M900 Series is a multipurpose slotting cutter with high-precision capability for numerous operations. The cutter is one of the most productive of its kind for slotting and for cut-off operations. Two keyways in the cutter provide wide slot options by mounting several cutters together in a gang-slotting style operation. M900 Features geometries and grades for various workpiece materials. Easy setting for desired width. Superior cartridge sliding mechanism. Available in arbour and shell mount. Two keyways for staggered slotting. Strong, reliable pocket seat. Benefits Wide range of slot width options. igh accuracy of slots. Security/stability of cartridge cutter. Wide range of mounting options. Multiple slots by gang slotting. Adjustable cartridge. Application Full slotting. alf slotting (left and right styles). Gang slotting. Shoulder milling. Face milling. Back face milling. Width range: 1222mm. s: MDX09T3: 09mm ic MDW1204: 12mm ic Four cutting edges per insert. I8

166 Slotting Mills M900 Slot Width Range: 1222mm P M K Indexes per insert: 2 Diameter: mm S Pages: I10I16, I18I19 Offering MDX ic 09mm MDW ic 12mm I9

167 Slotting Mills M900 Series Arbour Mount 9mm Slotting Mills Arbour Mount 9mm order number catalogue number D1 D D6 B min B max TUB Z max RPM coolant supply kg , o 0, , o 0, , o 0, , o 0, , o 1, , o 1, , o 1, , o 2, , o 2, , o 2, , o 7, , o 7,6 Spare Parts D1 insert screw Torx driver STC screw T-handle hex wrench clamp wedge cartridge left-hand cartridge right-hand adjusting wedge left-hand adjusting wedge right-hand I10

168 Slotting Mills M900 Series Shell Mount 9mm Shell Mount 9mm order number catalogue number D1 D D4 D6 B min B max L1 Z max RPM coolant supply kg , o 0, , o 1, , o 1, , o 1, , o 1, , o 2, , o 2, , o 3, , o 3, , o 3, , o 7, , o 9,7 Slotting Mills Spare Parts D1 insert screw Torx driver STC screw T-handle hex wrench clamp wedge cartridge left-hand cartridge right-hand adjusting wedge left-hand adjusting wedge right-hand I11

169 Slotting Mills M900 Series s Selection Guide Slotting Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 MDX WP40PM MDX WP40PM MDX WP40PM P3P4 MDX WP35CM MDX WP35CM MDX WP35CM P5P6 MDX WP35CM MDX WP40PM MDX WU35PM M1M2 MDX WP25PM MDX WP25PM MDX WU35PM M3 MDX WP35CM MDX WP40PM MDX WU35PM K1K2 MDX WK15CM MDX WK15CM MDX WK15CM K3 MDX WK15CM MDX WP35CM MDX WP35CM 12 3 S1S2 MDX WP25PM MDX WU35PM MDX WU35PM S3 MDX WU35PM MDX WU35PM MDX WU35PM S4 MDX WP25PM MDX WU35PM MDX WU35PM 1 s MD.. P MDX MDX first choice alternate choice M K S MDX catalogue number cutting edges D D1 L10 M S R WK15CM WP25PM WU35PM WP35CM WP40PM MDX09T ,53 3,40 9,55 1,85 3,97 0, Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% MDX 0,12 0,23 0,46 0,08 0,17 0,33 0,06 0,13 0,25 0,06 0,11 0,22 0,05 0,10 0,20 MDX I12

170 Slotting Mills M900 Series Arbour Mount 12mm Arbour Mount 12mm order number catalogue number D1 D D6 B min B max TUB Z max RPM coolant supply kg , o 3, , o 3, , o 5, , o 5, , o 8, , o 9,4 Slotting Mills Spare Parts D1 insert screw Torx driver STC screw T-handle hex wrench clamp wedge cartridge left-hand cartridge right-hand adjusting wedge left-hand adjusting wedge right-hand I13

171 Slotting Mills M900 Series Arbour Mount 12mm Slotting Mills Shell Mount 12mm order number catalogue number D1 D D4 D6 B min B max L1 Z max RPM coolant supply kg , o 3, , o 4, , o 7, , o 7, , o 10, , o 11,3 Spare Parts D1 insert screw Torx driver STC screw T-handle hex wrench clamp wedge cartridge left-hand cartridge right-hand adjusting wedge left-hand adjusting wedge right-hand I14

172 Slotting Mills M900 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 MDW WP40PM MDW WP40PM MDW WP40PM P3P4 MDW WP35CM MDW WP35CM MDW WP35CM P5P6 MDW WP35CM MDW WP40PM MDW WU35PM M1M2 MDW WP25PM MDW WP25PM MDW WU35PM M3 MDW WP35CM MDW WP40PM MDW WU35PM K1K2 MDW WK15CM MDW WK15CM MDW WK15CM K3 MDW WK15CM MDW WP35CM MDW WP35CM 12 3 S1S2 MDW WP25PM MDW WU35PM MDW WU35PM S3 MDW WU35PM MDW WU35PM MDW WU35PM S4 MDW WP25PM MDW WU35PM MDW WU35PM 1 Slotting Mills s MD.. P MDW MDW first choice alternate choice M K S MDW catalogue number cutting edges D D1 L10 M S R WK15CM WP25PM WU35PM WP35CM WP40PM MDW ,70 5,50 12,73 2,58 4,76 0, I15

173 Slotting Mills M900 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Slotting Mills P M K S Material Group WK15CM WP25PM WU35PM WP35CM WP40PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% MDW 0,12 0,23 0,46 0,08 0,17 0,33 0,06 0,13 0,25 0,06 0,11 0,22 0,05 0,10 0,20 MDW I16

174 WIDIA Knowledge Center Classes to Suit Everyone Doing things the same way year after year can stall productivity. Continuing education and training in the latest machining practices are necessary to stay competitive. The Knowledge Center offers several ways to get trained: industry- and application-specifi c courses, customer onsite programs, and online-based certifi ed metalcutting professional courses. In-person classes include lecture, lab, and machining demonstrations. Regional Training The Regional Application Engineering Program is designed to provide a broad base of knowledge for the selection and use of metalcutting tools. Instruction includes lecture-style presentations and video demonstrations. Participants receive notes and text materials, and the video demonstrations reinforce the theories presented in the lecture. Metalcutting Application Training The Comprehensive Metalworking Application Course provides a broad base of knowledge for the selection and use of metalcutting tools. Lecture-style presentations and laboratory demonstrations enhance course material through actual cutting tests and reinforce the theories presented in the lecture. For more information, contact your local WIDIA Authorised Distributor or visit /services.

175 Slotting Mills M900 Series Assembly and Operating Instructions Assembly and Operating Instructions 1. General The runout tolerance of the milling cutter has a decisive effect on the quality of workpieces and the life cycle of tools. Proper tool fitting and the precise axial setting of the milling insert are essential for a successful application and optimum results. One key requirement for assembly and setting work is that all components are clean. Bearing surfaces must be free from grease, and only the threads of indexable insert clamping screws and double threaded screws of clamping and adjusting wedges should be lubricated with copper grease. The indexable inserts should be inserted in the cleaned insert seats so that they are positioned correctly on the bearing surfaces. The indexable insert clamping screws should be tightened with the specified torque. 2. Exploded Diagram of Spare Parts Double threaded screws Left-hand adjusting wedge Left-hand cartridge Indexable insert Clamping screw Right-hand adjusting wedge Right-hand cartridge, complete Clamping wedge Mill body 3. Mounting the Cartridges in the Mill Body Turn double threaded screw one turn clockwise in the adjusting wedge. Then insert both parts in the slot in the mill body and turn the double threaded screw clockwise until the adjusting wedge is flush with the milling cutter. 3.2 Turn double threaded screw three turns clockwise in the mill body. Then mount the clamping wedge on the double threaded screw and screw both parts together until the lower edge of the clamping wedge is at the same height as the chip space runout. 3.3 Push the top of the fully assembled cartridge into the mill body using the rear bearing surface of the milling cutter so that the cartridge slot makes contact with the adjusting wedge spring. Ensure a perfect axial/radial surface. 3.4 Secure the correctly positioned cartridge by tightening the clamping wedge with a preset torque of MApre = 1 m to set the runout or cutting width. I18

176 Slotting Mills M900 Series Assembly and Operating Instructions 4. Setting the Runout for Milling Cutters with 23 Cutting Edges Possible interpretations of the measuring dimension C. 4.2 Set gage to desired measurement C using gage blocks set to Set cartridge to ~0,1mm before final measurement. Clamping wedge is tightened with torque MApre = 1 m. Then briefly loosen clamping wedge and tighten again. 4.4 Set cartridge to 0,02mm before final measurement. Then briefly loosen clamping wedge so that the contact surfaces can level out. Tighten clamping. 4.4 Wedge again with torque MApre = 1 m. 4.5 Adjust cartridge to final measurement. Tighten clamping wedge with torque MA = 4 m. Check runout of the fully adjusted milling cutter. 5. Setting the Runout for Milling Cutters with 3 Cutting Edges The cutting widths for milling cutters with three cutting edges are set using purpose-designed optical tool presetting equipment. ote that the projection of the cartridges from the mill body must be almost exactly the same on both sides. The sequence of steps required for setting the cartridge is identical to those for tools with two cutting edges. ATTETIO: At each tool adjustment, the body, cartridges, indexable inserts, and spare parts must be checked and replaced if necessary. Before each tool use, the clamping and double threaded screws must be tightened with the specified torque. The tools must only be used in accordance with their function. We accept no liability for their improper use. Changes of any kind and/or printing errors are not valid grounds for claims. I19

177

178 Indexable Milling Copy Mills M370 igh-feed Double-Sided Platform...J2J16 M200 Double-Sided Round s...j18j39 M100 Positive Round s...j40j67 M270 Indexable Ball ose and Toroidal s for Complex Parts...J68J98 J1

179 igh-feed Applications M370 Series M370 Designed for high feed rate productivity, M370 Series provides the latest insert technology with outstanding performance and reliability. Its double-sided concept and six cutting edges provide security and optimal metal removal with an effi cient cost per edge. Double-sided design offers six cutting edges per insert. Extremely high metal removal rates. First choice for high-feed roughing applications. Profi led tool for maximum chip evacuation. igh-strength tool body design. Through tool coolant. Six cutting edges per insert. J2

180 Copy Mills M370 Max depth of cut: up to 2mm Indexes per insert: 6 Diameter: 25125mm Pages: J4J16 P M K S Offering 8mm ic WOEJ0804 Up to 1,3mm Ap max Diameter range 2580mm 12mm ic WOEJ1207 Up to 2mm Ap max Diameter range 42125mm J3

181 Copy Mills M370 Series ic08 Screw-On End Mills Double-sided, six cutting edges. ighest metal removal rates. First choice for roughing applications. Screw-On End Mills Copy Mills max order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z ramp angle max RPM coolant supply kg M370D025Z02M12WO ,5 M , Yes 0, M370D025Z03M12WO ,5 M , Yes 0, M370D032Z04M16WO ,0 M , Yes 0, M370D042Z05M16WO ,0 M , Yes 0,57 Spare Parts D1 max insert screw m Torx driver 25 MS2219 1,8 DT9IP 32 MS2219 1,8 DT9IP 42 MS2219 1,8 DT9IP J4

182 Copy Mills M370 Series ic08 Cylindrical End Mills Double-sided, six cutting edges. ighest metal removal rates. First choice for roughing applications. Cylindrical End Mills order number catalogue number D1 max D1 D L LBX Ap1 max Z max RPM coolant supply kg M370D025Z03A25WO08L , Yes 0, M370D025Z02A25WO08L , Yes 0, M370D025Z03A25WO08L , Yes 0, M370D025Z02A25WO08L , Yes 1, M370D028Z03A25WO08L , Yes 0, M370D032Z04A32WO08L , Yes 1, M370D032Z04A32WO08L , Yes 0, M370D032Z03A32WO08L , Yes 1,77 Copy Mills Spare Parts D1 max insert screw m wrench 25 MS2219 1,8 DT9IP 28 MS2219 1,8 DT9IP 32 MS2219 1,8 DT9IP J5

183 Copy Mills M370 Series ic08 Shell Mills Double-sided, six cutting edges. ighest metal removal rates. First choice for roughing applications. D6 D L D1 Ap1 max D1 max Copy Mills Shell Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M370D040Z04WO , Yes 0, M370D040Z05WO , Yes 0, M370D050Z05WO , Yes 0, M370D050Z06WO , Yes 0, M370D052Z06WO , Yes 0, M370D052Z05WO , Yes 0, M370D063Z06WO , Yes 0, M370D066Z06WO , Yes 0, M370D080Z07WO , Yes 2,36 Spare Parts D1 max insert screw m Torx Plus driver socket-head cap screw socket-head cap screw with coolant groove 40 MS2219 1,8 DT9IP MS1294CG 50 MS2219 1,8 DT9IP MS1234CG 52 MS2219 1,8 DT9IP MS1234CG 63 MS2219 1,8 DT9IP MS1234CG 66 MS2219 1,8 DT9IP MS2038 MS2038CG 80 MS2219 1,8 DT9IP MS2038 MS2038CG OTE: Socket-head cap screw with coolant groove must be ordered separately. J6

184 Copy Mills M370 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2..MM WP40PM..MM WP40PM..MM WP40PM P3P4..MM WP25PM..MM WP40PM..M WP40PM P5P6..MM WP25PM..M WP25PM..M WP40PM M1M2..MM WP25PM..MM WS30PM..MM WP40PM M3..MM WP25PM..MM WP25PM..MM WP40PM K1K2..M WK15CM..M WK15CM..M WK15CM K3..M T6520..M T6520..M WK15CM 12 3 S1S2..MM WP25PM..MM WS30PM..MM WP40PM S3..MM WS30PM..MM WS30PM..MM WP40PM S4..MM WS30PM..MM WP40PM..MM WP40PM 1..M WP25PM ic08 s WO.J Copy Mills WOEJ-MM -MM geometry provides lower cutting forces. First choice for steel, stainless steel, and high-temp alloys. WOEJ-MM WOEJ-M -M geometry is the first choice for high-strength steel and cast iron. first choice alternate choice P M K S catalogue number cutting edges D S R T6520 T6525 T7535 WK15CM WP25PM WS30PM WP40PM WOEJ080412SRMM 6 7,79 4,70 1, WOEJ-M catalogue number cutting edges D S R T6520 T6525 T7535 WK15CM WP25PM WS30PM WP40PM WOEJ080412SRM 6 7,79 4,75 1, J7

185 Copy Mills M370 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T6520 T6525 T7535 WK15CM (continued) J8

186 Copy Mills M370 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WP25PM WS30PM WP40PM Copy Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy For Plunging Applications OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%..MM 0,90 1,67 4,09 0,65 1,19 2,83 0,48 0,88 2,08 0,42 0,77 1,80 0,38 0,70 1,64..MM..M 0,90 2,34 5,00 0,65 1,66 3,41 0,48 1,23 2,49 0,42 1,07 2,16 0,38 0,98 1,97..M J9

187 Copy Mills M370 Series Additional Application Advice WO.J Applying igh-feed Tools The high-feed concept bases its strategy on small depth of cut and higher fz values, which results in a higher MRR and productivity with low radial forces. Ap1 max Rt Wt t Wt Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies. For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius. Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D. General Programming Information for Applying M370 L/D ratio starting Ap1 starting fz range <3 0,9mm 11,3mm >3<5 0,6mm 11,3mm >5<7 0,4mm 0,6,1mm Rt t Wt 2,5mm 1mm 7,5mm Maximum Linear Ramping and elical Interpolation from Solid Metric cutter diameter max linear ramp angle (straight line) min hole diameter max hole diameter Ap1 max per revolution 25 3,1 30,2 49,5 1, ,6 36,1 55,5 1, ,9 44,1 63,5 1, , ,5 1, , ,5 1, , ,5 1, , ,5 1, ,5 1, ,5 1, , ,5 1,25 ole Diameter Cutter Diameter J10

188 Copy Mills M370 Series ic12 Screw-On End Mills Double-sided, six cutting edges. ighest metal removal rates. First choice for roughing applications. Screw-On End Mills max order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z ramp angle max RPM coolant supply kg M370D42Z03M16WO ,0 M , Yes 0,22 Copy Mills Spare Parts insert Torx D1 max screw m driver 42 MS2085 4,0 DT15IP J11

189 Copy Mills M370 Series ic12 Shell Mills Double-sided, six cutting edges. ighest metal removal rates. First choice for roughing applications. Shell Mills Copy Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M370D50Z04WO12 50, , Yes 0, M370D52Z04WO12 52, , Yes 0, M370D63Z04WO12 63, , Yes 0, M370D63Z05WO12 63, , Yes 0, M370D66Z05WO12 66, , Yes 0, M370D80Z05WO12 80, , Yes 0, M370D80Z06WO12 80, , Yes 0, M370D100Z06WO12 100, , Yes 1, M370D100Z07WO12 100, , Yes 1, M370D125Z07WO12 125, , Yes 2, M370D125Z09WO12 125, , Yes 2,94 Spare Parts D1 max insert screw m Torx Plus driver socket-head cap screw socket-head cap screw with coolant groove coolant lock screw coolant lock screw assembly 50 MS2085 4,0 DT15IP MS1234CG 52 MS2085 4,0 DT15IP MS1234CG 63 MS2085 4,0 DT15IP MS1234CG 66 MS2085 4,0 DT15IP MS2038CG 80 MS2085 4,0 DT15IP MS2038CG 100 MS2085 4,0 DT15IP KLS32M MS2195C 125 MS2085 4,0 DT15IP KLS40M MS2187C OTE: Socket-head cap screw with coolant groove and coolant lock screw assembly must be ordered separately. J12

190 Copy Mills M370 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2.S..MM WU35PM.S..MM WP40PM.S..MM WP40PM P3P4.S..MM WP25PM.S..MM WP25PM.S..M WP40PM P5P6.S..MM WP25PM.S..MM WP35CM.S..M WP35CM M1M2.S..MM WS30PM.S..MM WU35PM.S..MM WP40PM M3.S..MM WP25PM.S..MM WP35CM.S..MM WP40PM K1K2.S..M WK15CM.S..M WK15CM.S..M WP20CM K3.S..M WK15CM.S..M WK15CM.S..M WP20CM 12 3 S1S2.S..MM WS30PM.S..MM WU35PM.S..MM WP40PM S3.S..MM WS30PM.S..MM WU35PM.S..MM WP40PM S4.S..MM WS30PM.S..MM WU35PM.S..MM WP40PM 1.S..M WP35CM.S..MR WP25PM ic12 s WO.J1207 Copy Mills WOEJ-MM WOEJ-M -MM geometry provides lower cutting forces. First choice for steel, stainless steel, and high-temp alloys. -M geometry is the first choice for high-strength steel and cast iron. -MR geometry is designed for heavy-duty steel and cast iron applications. WOEJ-MM first choice alternate choice P M K S catalogue number cutting edges D S R WK15CM WP20CM WP25PM WU35PM WP35CM WS30PM WP40PM WOEJ120712SRMM 6 12,00 7,30 1, WOEJ-M catalogue number cutting edges D S R WK15CM WP20CM WP25PM WU35PM WP35CM WS30PM WP40PM WOEJ120712SRM 6 12,00 7,30 1, J13

191 Copy Mills M370 Series ic12 Indexable s WO.J1207 WOEJ-MR P Rε D S 5 º first choice alternate choice M K S WOEJ-MR catalogue number cutting edges D S R WK15CM WP20CM WP25PM WU35PM WP35CM WS30PM WP40PM WOEJ120712SRMR 6 12,00 7,30 1, Copy Mills Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group WK15CM WP20CM WP25PM WU35PM (continued) J14

192 Copy Mills M370 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) P M K S Material Group WP35CM WS30PM WP40PM Copy Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy For All Other Applications OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100%..MM 0,90 1,87 3,62 0,65 1,33 2,52 0,48 0,99 1,86 0,42 0,86 1,61 0,39 0,79 1,47..MM..M 0,90 2,35 4,97 0,65 1,67 3,40 0,48 1,23 2,48 0,42 1,07 2,15 0,39 0,98 1,96..M..MR 0,90 2,81 5,44 0,65 1,97 3,69 0,48 1,46 2,69 0,42 1,27 2,33 0,39 1,16 2,13..MR J15

193 Copy Mills M370 Series Additional Application Advice WO.J Applying igh-feed Tools The high-feed concept bases its strategy on small depth of cut and higher fz values, which results in a higher MRR and productivity with low radial forces. Rt Ap1 max Wt t Wt Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies. For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius. Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D. General Programming Information for Applying M370 CAM programming information Rt Wt t mm value 3,2 9 1,4 Maximum Linear Ramping and elical Interpolation from Solid Metric max ramp angle for 360 helical interpolation min hole diameter (D min) max flat-bottom hole diameter (D1 max) diameter max ramp angle max plunge depth 42 5,1 1,44 1,66 57,36 65, ,7 1,09 1,66 73,07 81, ,5 1,03 1,66 77,03 85, ,6 0,78 1,66 98,88 107, ,4 0,74 1,66 104,85 113, ,8 0,57 1,66 132,77 141, ,3 0,43 1,66 172,70 181, ,0 0,33 1,66 222,66 231, max diameter (no flat bottom) J16

194 On the Web We are here to serve you. Visit our homepage at to: Find a Local WIDIA Authorised Distributor near you. Contact our Customer Application Support team for technical support and product recommendations. Log in to OVO for instant access to inventory availability, application recommendations, CAD drawings, and 3D models. Purchase WIDIA-branded merchandise. Get social with us on Facebook, Twitter, Instagram, YouTube, and more! You can also use our OVO app to guide you to the correct choice! For more information, please visit /novo. OVO: The Digital Source for Delivering Smart Solutions For more information, contact your local WIDIA Authorised Distributor or visit /services.

195 Double-Sided Round M200 Series Revolutionary double-sided round insert, capable of running in multiple types of milling operations and workpiece materials, increases customer s productivity with the most effi cient cost per edge. M200 Up to 12 cutting edges per insert. Effective anti-rotation feature. Able to apply in all type of materials and milling applications. Latest WIDIA Victory grades offered. Screw-on, end mill, and shell mill cutters with internal coolant. igher clearance in bodies to permit pocketing, profi ling, and 5-axis machining. Easy-to-use and unique anti-rotation feature for excellent stability for higher feed rates and cutting forces. Three different insert sizes and three insert topography styles with the new WIDIA Victory milling grades cover any type of component and application. J18

196 Copy Mills M200 Max depth of cut: up to 5mm Indexes per insert: up to 12 Diameter: 25125mm Pages: J20J39 P M K S Offering M200 ic 10 10mm ic insert 8 cutting edges M200 ic 12 12mm ic insert 12 cutting edges M200 ic 16 16mm ic insert 12 cutting edges J19

197 Copy Mills M200 Series ic10 Screw-On End Mills Double-sided, eight cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Screw-On End Mills Copy Mills order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z max RPM coolant supply kg M200D25Z03M12R ,5 M , Yes 0, M200D32Z04M16R ,0 M , Yes 0, M200D35Z05M16R ,0 M , Yes 0, M200D42Z06M16R ,0 M , Yes 0,24 Spare Parts insert Torx screw m driver , J20

198 Copy Mills M200 Series ic10 Weldon Shanks Double-sided, eight cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Weldon Shanks order number catalogue number D1 max D1 D L LBX Ap1 max Z max RPM coolant supply kg M200D25Z03B25R , Yes 0, M200D32Z04B32R , Yes 0,52 Copy Mills Spare Parts insert Torx screw m driver , J21

199 Copy Mills M200 Series ic10 Cylindrical End Mills Double-sided, eight cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Cylindrical End Mills Copy Mills order number catalogue number D1 max D1 D L LBX L2 Ap1 max Z max RPM coolant supply kg M200D25Z03A25R10L , Yes 0, M200D25Z03A25R10L , Yes 0, M200D25Z03A32R10L , Yes 1, M200D28Z03A25R10L , Yes 0, M200D32Z04A32R10L , Yes 0, M200D32Z03A32R10L , Yes 1,14 Spare Parts insert Torx screw m driver , J22

200 Copy Mills M200 Series ic10 Shell Mills Double-sided, eight cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Shell Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M200D40Z04R , Yes 0, M200D40Z06R , Yes 0, M200D50Z05R , Yes 0, M200D50Z06R , Yes 0, M200D52Z06R , Yes 0,52 Copy Mills Spare Parts D1 max insert screw m wrench socket-head cap screw socket-head cap screw with coolant groove , MS1294 MS1294CG , MS1234 MS1234CG , MS1242 MS1242CG OTE: Socket-head cap screw and socket-head cap screw with coolant groove must be ordered separately. J23

201 Copy Mills M200 Series s Selection Guide Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 ML WP25PM MM WP40PM MM WP40PM P3P4 ML WP25PM MM WP25PM M WP40PM P5P6 ML WP35CM MM WP35CM M WP35CM M1M2 ML WP25PM ML WU35PM MM WU35PM M3 ML WP25PM MM WU35PM MM WU35PM K1K2 M WK15CM M WK15CM M WP20CM K3 M WK15CM M WK15CM M WP25PM 12 3 S1S2 ML WS30PM MM WS30PM MM WU35PM S3 ML WS30PM MM WU35PM MM WU35PM S4 ML WS30PM MM WU35PM MM WU35PM 1 M WP25PM M WP20CM ic10 s R.J10 RGJ-ML RGJ-MM -ML geometry is the first choice for stainless steel and high-temp alloys. -MM geometry is for general purpose, especially for steel. RGJ-ML first choice alternate choice P M K S catalogue number number of indexes D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RGJ10T3M0EML 8 10,00 4, RGJ-MM catalogue number number of indexes D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RGJ10T3M0SMM 8 10,00 4, J24

202 Copy Mills M200 Series ic10 s R.J10 RGJ-MM RPJ-M -MM geometry is for general purpose, especially for steel. -M geometry is the first choice for heavy applications, cast iron, and high-strength steel. RPJ-MM first choice alternate choice P M K S catalogue number number of indexes D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM Copy Mills RPJ10T3M0SMM 8 10,00 4, RPJ-M catalogue number number of indexes D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RPJ10T3M0SM 8 10,00 4, J25

203 Copy Mills M200 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group WK15CM WP20CM WP25PM WS30PM P M K S Material Group WU35PM WP35CM WP40PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J26

204 Copy Mills M200 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 5,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,13 0,44 0,80 0,10 0,32 0,57 0,07 0,24 0,43 0,06 0,21 0,37 0,06 0,19 0,34 ML MM 0,28 0,50 0,91 0,20 0,36 0,66 0,15 0,27 0,49 0,13 0,24 0,43 0,12 0,22 0,39 MM M 0,46 0,58 0,96 0,33 0,42 0,69 0,25 0,31 0,51 0,22 0,27 0,45 0,20 0,25 0,41 M At 2,50 Axial Depth of Cut (ap) At 1,25 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,15 0,51 0,92 0,11 0,37 0,66 0,08 0,27 0,49 0,07 0,24 0,43 0,07 0,22 0,39 ML MM 0,32 0,58 1,06 0,23 0,42 0,76 0,18 0,31 0,57 0,15 0,27 0,49 0,14 0,25 0,45 MM M 0,54 0,67 1,11 0,39 0,48 0,80 0,29 0,36 0,59 0,25 0,32 0,52 0,23 0,29 0,47 M ML 0,20 0,67 1,21 0,14 0,48 0,87 0,11 0,36 0,65 0,09 0,31 0,56 0,09 0,29 0,52 ML MM 0,43 0,77 1,39 0,31 0,55 1,00 0,23 0,41 0,74 0,20 0,36 0,65 0,18 0,33 0,59 MM M 0,70 0,88 1,46 0,51 0,63 1,04 0,38 0,47 0,78 0,33 0,41 0,68 0,30 0,38 0,62 M Copy Mills At 0,63 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,27 0,92 1,67 0,20 0,66 1,19 0,15 0,49 0,89 0,13 0,43 0,77 0,12 0,39 0,71 ML MM 0,58 1,05 1,92 0,42 0,75 1,37 0,31 0,56 1,02 0,27 0,49 0,88 0,25 0,45 0,81 MM M 0,96 1,21 2,02 0,69 0,87 1,43 0,52 0,65 1,06 0,45 0,56 0,93 0,41 0,52 0,85 M J27

205 Copy Mills M200 Series ic12 Screw-On End Mills Double-sided, 12 cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Screw-On End Mills Copy Mills order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z max RPM coolant supply kg M200D32Z03M16R ,0 M , Yes 0, M200D35Z03M16R ,0 M , Yes 0, M200D42Z04M16R ,0 M , Yes 0,24 Spare Parts D1 max insert screw m Torx driver , , , J28

206 Copy Mills M200 Series ic12 Weldon Shanks Double-sided, 12 cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Weldon Shanks coolant order number catalogue number D1 max D1 D L LBX Ap1 max Z max RPM supply kg M200D32Z03B32R , Yes 0,65 Copy Mills Spare Parts insert Torx D1 max screw m driver , J29

207 Copy Mills M200 Series ic12 Cylindrical End Mills Double-sided, 12 cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Cylindrical End Mills Copy Mills order number catalogue number D1 max D1 D L LBX Ap1 max Z max RPM coolant supply kg M200D32Z03A32R12L , Yes 1, M200D32Z02A32R12L , Yes 1,41 Spare Parts insert Torx D1 max screw m driver , J30

208 Copy Mills M200 Series ic12 Shell Mills Double-sided, 12 cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Shell Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M200D40Z04R , Yes 0, M200D50Z04R , Yes 0, M200D50Z05R , Yes 0, M200D52Z05R , Yes 0, M200D63Z05R , Yes 0, M200D63Z07R , Yes 0, M200D66Z07R , Yes 0, M200D80Z06R , Yes 1, M200D80Z08R , Yes 1, M200D100Z07R , Yes 1, M200D100Z09R , Yes 1,41 Copy Mills Spare Parts D1 max insert screw m wrench low-head cap screw socket-head cap screw socket-head cap screw with coolant groove coolant lock screw coolant lock screw assembly , MS1294 MS1294CG , MS1336 MS2072CG , MS1242 MS1242CG , MS1242 MS1242CG , MS2038 MS2038CG , MS2038 MS2038CG , KLS32M MS2195C OTE: Socket-head cap screw with coolant groove and coolant lock screw assembly must be ordered separately. J31

209 Copy Mills M200 Series s Selection Guide Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 ML WP25PM MM WP40PM MM WP40PM P3P4 ML WP25PM MM WP25PM M WP40PM P5P6 ML WP35CM MM WP35CM M WP35CM M1M2 ML WP25PM ML WU35PM MM WU35PM M3 ML WP25PM MM WU35PM MM WU35PM K1K2 M WK15CM M WK15CM M WP20CM K3 M WK15PM M WK15PM M WP25PM 12 3 S1S2 ML WS30PM MM WS30PM MM WU35PM S3 ML WS30PM MM WU35PM MM WU35PM S4 ML WS30PM MM WU35PM MM WU35PM 1 M WP25PM M WP20CM ic12 s R.J12.. RGJ-ML RGJ-MM -ML geometry is the first choice for stainless steel and high-temp alloys. -MM geometry is for general purpose, especially for steel. RGJ-ML first choice alternate choice P M K S catalogue number cutting edges D S WK15PM WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RGJ1204M0EML 12 12,00 4, RGJ-MM catalogue number cutting edges D S WK15PM WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RGJ1204M0SMM 12 12,00 4, J32

210 M200 Series Copy Mills ic12 s R.J12.. RGJ-M RPJ-M RPJ-MM -MM geometry is for general purpose, especially for steel. -M geometry is the first choice for heavy applications, cast iron, and high-strength steel. RGJ-M first choice alternate choice P M K S catalogue number cutting edges D S RGJ1204M0SM 12 12,00 4,75 WK15PM WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM Copy Mills RPJ-MM catalogue number cutting edges D S WK15PM WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RPJ1204M0SMM 12 12,00 4, RPJ-M catalogue number cutting edges D S WK15PM WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RPJ1204M0SM 12 12,00 4, J33

211 Copy Mills M200 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group WK15PM WK15CM WP20CM WP25PM P M K S Material Group WS30PM WU35PM WP35CM WP40PM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J34

212 Copy Mills M200 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 6,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,12 0,18 0,32 0,09 0,13 0,23 0,07 0,10 0,18 0,06 0,08 0,15 0,05 0,08 0,14 ML MM 0,28 0,51 0,84 0,21 0,37 0,61 0,15 0,28 0,45 0,13 0,24 0,39 0,12 0,22 0,36 MM M 0,46 0,70 1,02 0,33 0,50 0,73 0,25 0,38 0,55 0,22 0,33 0,48 0,20 0,30 0,44 M At 3,00 Axial Depth of Cut (ap) At 1,50 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,14 0,20 0,37 0,10 0,15 0,27 0,08 0,11 0,20 0,07 0,10 0,18 0,06 0,09 0,16 ML MM 0,33 0,59 0,97 0,24 0,43 0,70 0,18 0,32 0,52 0,16 0,28 0,45 0,14 0,25 0,42 MM M 0,54 0,81 1,18 0,39 0,58 0,85 0,29 0,43 0,63 0,25 0,38 0,55 0,23 0,35 0,51 M ML 0,18 0,27 0,49 0,13 0,19 0,35 0,10 0,15 0,26 0,09 0,13 0,23 0,08 0,12 0,21 ML MM 0,43 0,77 1,28 0,31 0,56 0,92 0,23 0,42 0,68 0,20 0,36 0,60 0,19 0,33 0,55 MM M 0,70 1,06 1,56 0,51 0,76 1,12 0,38 0,57 0,83 0,33 0,50 0,72 0,30 0,45 0,66 M Copy Mills At 0,75 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,25 0,37 0,67 0,18 0,27 0,48 0,14 0,20 0,36 0,12 0,17 0,32 0,11 0,16 0,29 ML MM 0,59 1,06 1,77 0,43 0,76 1,26 0,32 0,57 0,94 0,28 0,50 0,81 0,25 0,45 0,75 MM M 0,96 1,46 2,16 0,69 1,04 1,53 0,52 0,78 1,14 0,45 0,68 0,99 0,41 0,62 0,90 M J35

213 Copy Mills M200 Series ic16 Shell Mills Double-sided, 12 cutting edges. Anti-rotation feature for better stability and higher feed rates. Pocketing and profiling capabilities. Shell Mills Copy Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M200D50Z04R , Yes 0, M200D52Z04R , Yes 0, M200D63Z06R , Yes 0, M200D63Z04R , Yes 0, M200D66Z05R , Yes 0, M200D80Z05R , Yes 0, M200D80Z07R , Yes 0, M200D100Z06R , Yes 1, M200D100Z08R , Yes 1, M200D125Z08R , Yes 2,50 Spare Parts D1 max insert screw m wrench socket-head cap screw socket-head cap screw with coolant groove coolant lock screw coolant lock screw assembly , MS1242 MS1242CG 52 MS2260 4, MS1242 MS1242CG 63 MS2260 4, MS1242 MS1242CG , MS1242 MS1242CG 66 MS2260 4, MS2038 MS2038CG 80 MS2260 4, MS2038 MS2038CG 100 MS2260 4, KLS32M MS2195C 125 MS2260 4, KLS40M MS2187C OTE: Socket-head cap screw with coolant groove and coolant lock screw assembly must be ordered separately. J36

214 Copy Mills M200 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 ML WP25PM MM WP40PM MM WP40PM P3P4 ML WP25PM MM WP25PM M WP40PM P5P6 ML WP35CM MM WP35CM M WP35CM M1M2 ML WP25PM ML WU35PM MM WU35PM M3 ML WP25PM MM WU35PM MM WU35PM K1K2 M WK15CM M WK15CM M WP20CM K3 M WK15CM M WP20CM M WP35CM 12 3 S1S2 ML WS30PM ML WS30PM ML WU35PM S3 ML WS30PM ML WU35PM ML WU35PM S4 ML WS30PM ML WU35PM ML WU35PM 1 M WP25PM M WP20CM ic16 s R.J16 Copy Mills RGJ-ML -ML geometry is the first choice for stainless steel and high-temp alloys. RGJ-ML first choice alternate choice P M K S catalogue number cutting edges D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RGJ1605M0EML 12 16,00 6, J37

215 Copy Mills M200 Series ic16 s R.J16 RPJ-MM RPJ-M -MM geometry is for general purpose, especially for steel. -M geometry is the first choice for heavy applications, cast iron, and high-strength steels. RPJ-MM first choice alternate choice P M K S Copy Mills catalogue number cutting edges D S RPJ1605M0SMM 12 16,00 6,35 WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RPJ-M catalogue number cutting edges D S WK15CM WP20CM WP25PM WS30PM WU35PM WP35CM WP40PM RPJ1605M0SM 12 16,00 6, Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group WK15CM WP20CM WP25PM WS30PM J38

216 Copy Mills M200 Series Recommended Starting Speeds (Recommended Starting Speeds [m/min] continued) Material Group WU35PM WP35CM WP40PM P M K S Copy Mills OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] At 8,00 Axial Depth of Cut (ap) Light General Purpose eavy At 4,00 Axial Depth of Cut (ap) At 2,00 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,19 0,56 0,73 0,14 0,40 0,53 0,10 0,30 0,40 0,09 0,26 0,34 0,08 0,24 0,32 ML MM 0,43 1,06 1,24 0,31 0,76 0,89 0,23 0,57 0,66 0,20 0,50 0,57 0,19 0,45 0,53 MM M 0,81 1,06 1,79 0,58 0,76 1,28 0,44 0,57 0,95 0,38 0,50 0,83 0,35 0,45 0,76 M Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ML 0,12 0,37 0,48 0,09 0,27 0,35 0,07 0,20 0,26 0,06 0,17 0,23 0,05 0,16 0,21 ML MM 0,28 0,70 0,81 0,21 0,50 0,58 0,15 0,38 0,44 0,13 0,33 0,38 0,12 0,30 0,35 MM M 0,53 0,70 1,17 0,38 0,50 0,84 0,29 0,38 0,63 0,25 0,33 0,55 0,23 0,30 0,50 M ML 0,14 0,43 0,56 0,10 0,31 0,40 0,08 0,23 0,30 0,07 0,20 0,26 0,06 0,18 0,24 ML MM 0,33 0,81 0,94 0,24 0,58 0,67 0,18 0,43 0,50 0,16 0,38 0,44 0,14 0,35 0,40 MM M 0,62 0,81 1,36 0,44 0,58 0,97 0,33 0,43 0,72 0,29 0,38 0,63 0,27 0,35 0,58 M At 1,00 Axial Depth of Cut (ap) ML 0,26 0,77 1,01 0,19 0,55 0,73 0,14 0,41 0,54 0,12 0,36 0,47 0,11 0,33 0,43 ML MM 0,59 1,46 1,70 0,43 1,04 1,21 0,32 0,78 0,90 0,28 0,68 0,79 0,25 0,62 0,72 MM M 1,11 1,46 2,48 0,80 1,04 1,75 0,60 0,78 1,30 0,52 0,68 1,13 0,48 0,62 1,03 M J39

217 Versatile Platform for All Materials and Applications M100 Series Copy Mills M100 A trusted multipurpose solution for profi ling and copy applications, the M100 Series ensures a reliable platform for all of your copy milling, face milling, helical interpolation, and roughing needs. The strong and rigid body design ensures superior results in even the most demanding operations. Thick inserts ensure reliability and consistent results. Anti-rotation systems in larger ic inserts provide higher MRR capabilities. Increased chip evacuation and through tool coolant for enhanced performance. Through tool coolant. Strong and rigid tool body design for the most demanding operations. Large area for chip evacuation. Thick inserts for reliability and higher MRR capabilities with anti-rotation system in the larger ic inserts. J40

218 Copy Mills M100 P Max depth of cut: 6mm Diameter: 24125mm M K Pages: J42J67 S Offering 08mm ic RD Type Ground and PSTS 10mm ic RD Type Ground and PSTS 12mm ic RD Type Anti-rotation Feature Ground and PSTS 16mm ic RD Type Anti-rotation Feature Ground and PSTS 16mm ic RC Type Anti-rotation Feature Ground and PSTS J41

219 Copy Mills M100 Series Weldon Shanks RD General purpose face and copy milling. Weldon Shanks Copy Mills max order number catalogue number D1 max D1 D L L2 Ap1 max Z ramp angle max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , Yes 0,40 Spare Parts D1 max insert screw m Torx driver , , OTE: All spare parts except the insert screws must be ordered separately. J42

220 Copy Mills M100 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 RDMT-T T7525 RDMT-T T7525 RDMT-T T7535 P3P4 RDMT-T T7525 RDMW-T T6540 RDMW-T T6540 P5P6 RDMT-T T7525 RDMT-T T7535 RDMT-T T7535 M1M2 RDT-T T7525 RDT-T T7525 RDMT-T T7535 M3 RDT-T T7525 RDT-T T7525 RDMT-T T7535 K1K2 RDMW-T T7535 RDMW-T T7535 K3 RDMW-T T7535 RDMW-T T S1S2 S3 S4 1 ic08 s Copy Mills RDMT-T Precision ground insert; first choice for light machining. RDT-T RDT-T first choice alternate choice P M K S catalogue number D S hm RDT0802M0T 8,00 2,38 0,09 T2510 T6540 T7525 T Precision pressed insert; positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys in roughing operations. RDMT-T catalogue number D S hm RDMT0802M0T 8,00 2,38 0,09 T2510 T6540 T7525 T J43

221 Copy Mills M100 Series ic08 s RDMW/-T Precision pressed insert. First choice for roughing operations, especially for steel and cast iron. RDMW/-T first choice alternate choice P M K S catalogue number D S hm RDMW0802M0 8,00 2,38 0,09 T2510 T6540 T7525 T Copy Mills RDMW0802M0T 8,00 2,38 0,09 Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group T2510 T6540 T7525 T OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J44

222 Copy Mills M100 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 4,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDMW- 0,19 0,29 0,42 0,14 0,21 0,30 0,10 0,16 0,23 0,09 0,14 0,20 0,08 0,13 0,18 RDMW- RDT-T 0,23 0,31 0,63 0,17 0,23 0,45 0,13 0,17 0,34 0,11 0,15 0,29 0,10 0,14 0,27 RDT-T RDMT-T 0,23 0,31 0,63 0,17 0,23 0,45 0,13 0,17 0,34 0,11 0,15 0,29 0,10 0,14 0,27 RDMT-T RDMW-T 0,23 0,42 0,73 0,17 0,30 0,53 0,13 0,23 0,39 0,11 0,20 0,34 0,10 0,18 0,32 RDMW-T At 2,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDMW- 0,22 0,34 0,48 0,16 0,24 0,35 0,12 0,18 0,26 0,10 0,16 0,23 0,09 0,15 0,21 RDMW- RDT-T 0,27 0,36 0,72 0,19 0,26 0,52 0,14 0,20 0,39 0,13 0,17 0,34 0,12 0,16 0,31 RDT-T RDMT-T 0,27 0,36 0,72 0,19 0,26 0,52 0,14 0,20 0,39 0,13 0,17 0,34 0,12 0,16 0,31 RDMT-T RDMW-T 0,27 0,48 0,85 0,19 0,35 0,61 0,14 0,26 0,46 0,13 0,23 0,40 0,12 0,21 0,36 RDMW-T Copy Mills At 1,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDMW- 0,28 0,44 0,63 0,20 0,32 0,46 0,15 0,24 0,34 0,13 0,21 0,30 0,12 0,19 0,27 RDMW- RDT-T 0,35 0,47 0,95 0,25 0,34 0,69 0,19 0,26 0,51 0,17 0,22 0,45 0,15 0,20 0,41 RDT-T RDMT-T 0,35 0,47 0,95 0,25 0,34 0,69 0,19 0,26 0,51 0,17 0,22 0,45 0,15 0,20 0,41 RDMT-T RDMW-T 0,35 0,63 1,12 0,25 0,46 0,80 0,19 0,34 0,60 0,17 0,30 0,52 0,15 0,27 0,48 RDMW-T At 0,50 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDMW- 0,39 0,60 0,87 0,28 0,44 0,62 0,21 0,33 0,47 0,18 0,28 0,41 0,17 0,26 0,37 RDMW- RDT-T 0,48 0,65 1,31 0,35 0,47 0,94 0,26 0,35 0,70 0,23 0,30 0,61 0,21 0,28 0,56 RDT-T RDMT-T 0,48 0,65 1,31 0,35 0,47 0,94 0,26 0,35 0,70 0,23 0,30 0,61 0,21 0,28 0,56 RDMT-T RDMW-T 0,48 0,87 1,54 0,35 0,62 1,10 0,26 0,47 0,82 0,23 0,41 0,71 0,21 0,37 0,65 RDMW-T J45

223 Copy Mills M100 Series Screw-On End Mills RD General purpose face and copy milling. Screw-On End Mills Copy Mills max order number catalogue number D1 max D1 D DPM G3X L L2 WF Ap1 max Z ramp angle max RPM coolant supply kg ,5 M , Yes 0, ,0 M , Yes 0,20 Spare Parts insert Torx screw m wrench , OTE: All spare parts except the insert screws must be ordered separately. J46

224 Copy Mills M100 Series Weldon Shanks RD General purpose face and copy milling. Weldon Shanks max order number catalogue number D1 max D1 D L L2 Ap1 max Z ramp angle max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , Yes 0,90 Copy Mills Spare Parts insert Torx screw m driver , OTE: All spare parts except the insert screws must be ordered separately. J47

225 Copy Mills M100 Series s Selection Guide Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 RDMT-T T6525 RDMT-T T6540 RDMT-T T6540 P3P4 RDMT-T T6525 RDMW-T T6540 RDMW-T T6540 P5P6 RDMT-T T7525 RDMT-T T7535 RDMW-T T7535 M1M2 RDT-T T7525 RDT-T T7525 RDMT-T T6540 M3 RDT-T T7525 RDMT-T T6540 RDMT-T T6540 K1K2 RDW-M T2510 RDW-M T2510 RDMW-T T7535 K3 RDW-M T2510 RDW-M T2510 RDMW-T T S1S2 RDMT-T T6540 S3 RDMT-T T6540 S4 RDMT-T T6540 RDMT-T T RDW-M T2510 RDW-M T2510 ic10 s RDT-T RDT-T RDW-M Precision ground insert; first choice for light machining. first choice alternate choice P M K S catalogue number D S hm RDT1003M0T 10,00 3,18 0,14 T2510 T6525 T6540 T7525 T7535 TTI Precision ground flat top geometry. RDW-M catalogue number D S hm RDW1003M0M 10,00 3,18 0,14 T2510 T6525 T6540 T7525 T7535 TTI J48

226 Copy Mills M100 Series ic10 s RDMT-T RDMT-T RDMW/-T Precision pressed insert; positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys in roughing operations. first choice alternate choice P M K S catalogue number D S hm RDMT1003M0T 10,00 3,18 0,14 T2510 T6525 T6540 T7525 T7535 TTI Precision pressed insert with flat top geometry. First choice for cast iron and high-strength steel. RDMW/-T Copy Mills catalogue number D S hm RDMW1003M0 10,00 3,18 0,09 T2510 T6525 T6540 T7525 T7535 TTI RDMW1003M0T 10,00 3,18 0, J49

227 Copy Mills M100 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills Material Group P M K S T2510 T6525 T6540 T7525 T7535 TTI OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J50

228 Copy Mills M100 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 5,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-T 0,23 0,39 0,65 0,17 0,28 0,47 0,13 0,21 0,35 0,11 0,18 0,31 0,10 0,17 0,28 RDT-T RDW-M 0,23 0,42 0,88 0,17 0,30 0,63 0,13 0,23 0,47 0,11 0,20 0,41 0,10 0,18 0,38 RDW-M RDMT-T 0,23 0,39 0,65 0,17 0,28 0,47 0,13 0,21 0,35 0,11 0,18 0,31 0,10 0,17 0,28 RDMT-T RDMW 0,23 0,21 0,61 0,17 0,15 0,44 0,13 0,11 0,33 0,11 0,10 0,28 0,10 0,09 0,26 RDMW RDMW-T 0,23 0,57 0,88 0,17 0,41 0,63 0,13 0,31 0,47 0,11 0,27 0,41 0,10 0,25 0,38 RDMW-T At 2,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-T 0,29 0,49 0,82 0,21 0,35 0,59 0,16 0,26 0,44 0,14 0,23 0,38 0,13 0,21 0,35 RDT-T RDW-M 0,29 0,53 1,11 0,21 0,38 0,79 0,16 0,28 0,59 0,14 0,25 0,52 0,13 0,23 0,47 RDW-M RDMT-T 0,29 0,49 0,82 0,21 0,35 0,59 0,16 0,26 0,44 0,14 0,23 0,38 0,13 0,21 0,35 RDMT-T RDMW 0,29 0,26 0,76 0,21 0,19 0,55 0,16 0,14 0,41 0,14 0,12 0,36 0,13 0,11 0,33 RDMW RDMW-T 0,29 0,71 1,11 0,21 0,51 0,79 0,16 0,38 0,59 0,14 0,33 0,52 0,13 0,31 0,47 RDMW-T Copy Mills At 1,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-T 0,39 0,65 1,09 0,28 0,47 0,78 0,21 0,35 0,58 0,18 0,31 0,51 0,17 0,28 0,47 RDT-T RDW-M 0,39 0,71 1,49 0,28 0,51 1,06 0,21 0,38 0,79 0,18 0,33 0,69 0,17 0,30 0,63 RDW-M RDMT-T 0,39 0,65 1,09 0,28 0,47 0,78 0,21 0,35 0,58 0,18 0,31 0,51 0,17 0,28 0,47 RDMT-T RDMW 0,39 0,35 1,02 0,28 0,25 0,73 0,21 0,19 0,55 0,18 0,16 0,48 0,17 0,15 0,44 RDMW RDMW-T 0,39 0,95 1,49 0,28 0,69 1,06 0,21 0,51 0,79 0,18 0,45 0,69 0,17 0,41 0,63 RDMW-T At 0,50 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-T 0,53 0,90 1,52 0,38 0,65 1,08 0,29 0,48 0,81 0,25 0,42 0,70 0,23 0,39 0,64 RDT-T RDW-M 0,53 0,98 2,07 0,38 0,70 1,47 0,29 0,52 1,09 0,25 0,46 0,95 0,23 0,42 0,87 RDW-M RDMT-T 0,53 0,90 1,52 0,38 0,65 1,08 0,29 0,48 0,81 0,25 0,42 0,70 0,23 0,39 0,64 RDMT-T RDMW 0,53 0,48 1,41 0,38 0,35 1,01 0,29 0,26 0,75 0,25 0,23 0,65 0,23 0,21 0,60 RDMW RDMW-T 0,53 1,32 2,07 0,38 0,95 1,47 0,29 0,70 1,09 0,25 0,61 0,95 0,23 0,56 0,87 RDMW-T J51

229 Copy Mills M100 Series ic12 Screw-On End Mills General purpose face and copy milling. Anti-rotation feature for top security. Screw-On End Mills Copy Mills max order number catalogue number D1 max D1 D DPM G3X L L2 WF Ap1 max Z ramp angle max RPM coolant supply kg ,5 M , Yes 0, ,0 M , Yes 0, ,0 M , Yes 0,30 Spare Parts D1 max insert screw m Torx wrench , , , OTE: All spare parts except the insert screws must be ordered separately. J52

230 Copy Mills M100 Series ic12 Shell Mills General purpose face and copy milling. Anti-rotation feature for top security. Shell Mills max order number catalogue number D1 max D1 D D6 L Ap1 max Z ramp angle max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , o 1, , o 1,70 Copy Mills Spare Parts D1 max insert screw m Torx driver socket-head cap screw socket-head cap screw with coolant groove , MS1234CG , MS1234CG , MS2038CG , MS2038CG , , OTE: All spare parts except the insert screws must be ordered separately. J53

231 Copy Mills M100 Series s Selection Guide Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 RDMT-TX T7525 RDMT-TX T6540 RDMT-TX T6540 P3P4 RDMT-TX T7525 RDMW-TX T6540 RDMW-TX T6540 P5P6 RDMT-TX T7525 RDPT-MMX T7535 RDPT-MMX T7535 M1M2 RDT-TX T7525 RDMT-TX T6540 RDPT-MMX T6540 M3 RDT-TX T7525 RDMT-TX T6540 RDPT-MMX T6540 K1K2 RDMW-TX WK15CM RDMW-TX WK15CM RDMW-TX T7535 K3 RDW-M T2510 RDMW-TX WK15CM RDMW-TX WK15CM 12 3 S1S2 RDMT-TX T6540 S3 RDMT-TX T6540 S4 RDMT-TX T6540 RDPT-MMX T RDW-M T2510 RDW-M T2510 ic12 s RDT-TX Precision ground positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys. RDT-TX RDW-M first choice alternate choice P M K S catalogue number number of indexes D S hm T2510 T6525 T6540 T7525 T7535 WK15CM WS30PM RDT1204M0TX 6 12,00 4,76 0, Precision ground flat top insert. Alternative choice for stable milling operations in high-strength steel and hardened materials. RDW-M catalogue number number of indexes D S hm T2510 T6525 T6540 T7525 T7535 WK15CM WS30PM RDW1204M0M 6 12,00 4,76 0, J54

232 Copy Mills M100 Series ic12 s RDPT-MMX RDMT-TX Precision pressed insert. RDMW-TX Improved performance in stainless steel and high-temp alloys. RDPT-MMX first choice alternate choice P M K S catalogue number number of indexes D S hm T2510 T6525 T6540 T7525 T7535 WK15CM WS30PM RDPT1204M0SMMX 6 12,00 4,76 0, Precision pressed positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys in roughing operations. RDMT-TX Copy Mills catalogue number number of indexes D S hm T2510 T6525 T6540 T7525 T7535 WK15CM WS30PM RDMT1204M0TX 6 12,00 4,76 0, Precision pressed insert. First choice for roughing operations, especially for steel and cast iron. RDMW-TX catalogue number number of indexes D S hm T2510 T6525 T6540 T7525 T7535 WK15CM WS30PM RDMW1204M0TX 6 12,00 4,76 0, J55

233 Copy Mills M100 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T2510 T6525 T6540 T P M K S Material Group T7535 WK15CM WS30PM TTI OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J56

234 Copy Mills M100 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 6,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-TX 0,35 0,33 0,56 0,25 0,24 0,40 0,19 0,18 0,30 0,16 0,16 0,26 0,15 0,14 0,24 RDT-TX RDMT-TX 0,35 0,42 0,70 0,25 0,30 0,50 0,19 0,23 0,38 0,16 0,20 0,33 0,15 0,18 0,30 RDMT-TX RDPT-MMX 0,35 0,57 0,93 0,25 0,41 0,67 0,19 0,31 0,50 0,16 0,27 0,43 0,15 0,25 0,40 RDPT-MMX RDW-M 0,35 0,70 1,08 0,25 0,50 0,78 0,19 0,38 0,58 0,16 0,33 0,50 0,15 0,30 0,46 RDW-M RDMW-TX 0,35 0,70 1,16 0,25 0,50 0,83 0,19 0,38 0,62 0,16 0,33 0,54 0,15 0,30 0,50 RDMW-TX At 3,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-TX 0,40 0,38 0,64 0,29 0,28 0,46 0,22 0,21 0,35 0,19 0,18 0,30 0,17 0,17 0,28 RDT-TX RDMT-TX 0,40 0,48 0,81 0,29 0,35 0,58 0,22 0,26 0,43 0,19 0,23 0,38 0,17 0,21 0,35 RDMT-TX RDPT-MMX 0,40 0,66 1,08 0,29 0,48 0,77 0,22 0,36 0,58 0,19 0,31 0,50 0,17 0,29 0,46 RDPT-MMX RDW-M 0,40 0,81 1,25 0,29 0,58 0,90 0,22 0,43 0,67 0,19 0,38 0,58 0,17 0,35 0,53 RDW-M RDMW-TX 0,40 0,81 1,34 0,29 0,58 0,96 0,22 0,43 0,72 0,19 0,38 0,62 0,17 0,35 0,57 RDMW-TX Copy Mills At 1,50 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-TX 0,53 0,50 0,85 0,38 0,36 0,61 0,28 0,27 0,45 0,25 0,24 0,40 0,23 0,22 0,36 RDT-TX RDMT-TX 0,53 0,63 1,06 0,38 0,46 0,76 0,28 0,34 0,57 0,25 0,30 0,50 0,23 0,27 0,45 RDMT-TX RDPT-MMX 0,53 0,87 1,42 0,38 0,63 1,01 0,28 0,47 0,76 0,25 0,41 0,66 0,23 0,37 0,60 RDPT-MMX RDW-M 0,53 1,06 1,65 0,38 0,76 1,18 0,28 0,57 0,88 0,25 0,50 0,76 0,23 0,45 0,70 RDW-M RDMW-TX 0,53 1,06 1,78 0,38 0,76 1,26 0,28 0,57 0,94 0,25 0,50 0,82 0,23 0,45 0,75 RDMW-TX At 0,75 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDT-TX 0,72 0,69 1,16 0,52 0,50 0,83 0,39 0,37 0,62 0,34 0,32 0,54 0,31 0,30 0,50 RDT-TX RDMT-TX 0,72 0,87 1,46 0,52 0,62 1,04 0,39 0,47 0,78 0,34 0,41 0,68 0,31 0,37 0,62 RDMT-TX RDPT-MMX 0,72 1,20 1,96 0,52 0,86 1,39 0,39 0,64 1,03 0,34 0,56 0,90 0,31 0,51 0,82 RDPT-MMX RDW-M 0,72 1,46 2,29 0,52 1,04 1,62 0,39 0,78 1,20 0,34 0,68 1,04 0,31 0,62 0,95 RDW-M RDMW-TX 0,72 1,46 2,46 0,52 1,04 1,74 0,39 0,78 1,29 0,34 0,68 1,12 0,31 0,62 1,02 RDMW-TX J57

235 Copy Mills M100 Series Weldon Shanks RD General purpose face and copy milling. Anti-rotation feature for top security. Weldon Shanks Copy Mills max order number catalogue number D1 max D1 D L L2 Ap1 max Z ramp angle max RPM coolant supply kg , Yes 1,10 Spare Parts insert Torx D1 max screw m driver , OTE: All spare parts except the insert screws must be ordered separately. J58

236 Copy Mills M100 Series Shell Mills RD General purpose face and copy milling. Anti-rotation feature for top security. Shell Mills max order number catalogue number D1 max D1 D D6 L Ap1 max Z ramp angle max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , o 1, , o 1,70 Copy Mills Spare Parts D1 max insert screw m Torx driver socket-head cap screw socket-head cap screw with coolant groove , MS1234CG , MS2038CG , MS2038CG , , OTE: All spare parts except the insert screws must be ordered separately. J59

237 Copy Mills M100 Series s Selection Guide Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 RDMT-TX T6525 RDMT-TX T6540 RDMT-TX T6540 P3P4 RDMT-TX T6525 RDMW-TX T6540 RDMW-TX T6540 P5P6 RDMT-TX T7525 RDMT-TX T7535 RDMT-TX T7535 M1M2 RDMT-TX T6525 RDMT-TX T6540 RDMT-TX T6540 M3 RDMT-TX T6525 RDMT-TX T6540 RDMT-TX T6540 K1K2 RDMW-TX T2510 RDMW-TX T7535 RDMW-TX T7535 K3 RDMW-TX T2510 RDMW-TX T7535 RDMW-TX T S1S2 RDMT-TX T6540 S3 RDMT-TX T6540 S4 RDMT-TX T6540 RDMT-TX T RDMW-TX T2510 RDMW-TX T2510 ic16 s RDMT-TX RDT-TX P Precision ground positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys. RDT-TX first choice alternate choice M K S catalogue number D S hm RDT1605M0TX 16,00 5,56 0,12 T2510 T6525 T6540 T7525 T7535 TTI Precision pressed positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys in roughing operations. RDMT-TX catalogue number D S hm RDMT1605M0TX 16,00 5,56 0,18 T2510 T6525 T6540 T7525 T7535 TTI J60

238 Copy Mills M100 Series ic16 s RDMW-TX Precision pressed insert. First choice for roughing operations, especially for steel and cast iron. RDMW-TX first choice alternate choice P M K S catalogue number D S hm RDMW1605M0TX 16,00 5,56 0,15 T2510 T6525 T6540 T7525 T7535 TTI Copy Mills J61

239 Copy Mills M100 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T2510 T6525 T6540 T7525 T7535 TTI OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J62

240 Copy Mills M100 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 8,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDX-TX 0,11 0,35 0,70 0,08 0,25 0,50 0,06 0,19 0,38 0,05 0,16 0,33 0,05 0,15 0,30 RDX-TX RDMT-TX 0,23 0,42 0,84 0,17 0,30 0,60 0,13 0,23 0,45 0,11 0,20 0,39 0,10 0,18 0,36 RDMT-TX RDMW-TX 0,23 0,52 1,05 0,17 0,38 0,76 0,13 0,28 0,56 0,11 0,25 0,49 0,10 0,23 0,45 RDMW-TX At 4,00 Axial Depth of Cut (ap) At 2,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDX-TX 0,13 0,40 0,81 0,10 0,29 0,58 0,07 0,22 0,43 0,06 0,19 0,38 0,06 0,17 0,35 RDX-TX RDMT-TX 0,27 0,48 0,97 0,19 0,35 0,70 0,14 0,26 0,52 0,13 0,23 0,45 0,12 0,21 0,42 RDMT-TX RDMW-TX 0,27 0,60 1,22 0,19 0,44 0,87 0,14 0,33 0,65 0,13 0,28 0,57 0,12 0,26 0,52 RDMW-TX RDX-TX 0,17 0,53 1,06 0,13 0,38 0,76 0,09 0,28 0,57 0,08 0,25 0,50 0,08 0,23 0,45 RDX-TX RDMT-TX 0,35 0,63 1,28 0,25 0,46 0,92 0,19 0,34 0,68 0,17 0,30 0,59 0,15 0,27 0,54 RDMT-TX RDMW-TX 0,35 0,79 1,61 0,25 0,57 1,15 0,19 0,43 0,85 0,17 0,37 0,74 0,15 0,34 0,68 RDMW-TX Copy Mills At 1,00 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% RDX-TX 0,24 0,72 1,46 0,17 0,52 1,04 0,13 0,39 0,78 0,11 0,34 0,68 0,10 0,31 0,62 RDX-TX RDMT-TX 0,48 0,87 1,76 0,35 0,62 1,26 0,26 0,47 0,93 0,23 0,41 0,81 0,21 0,37 0,74 RDMT-TX RDMW-TX 0,48 1,09 2,22 0,35 0,78 1,58 0,26 0,58 1,17 0,23 0,51 1,02 0,21 0,46 0,93 RDMW-TX J63

241 Copy Mills M100 Series Shell Mills RC General purpose face and copy milling. Anti-rotation feature for top security. Shell Mills Copy Mills max order number catalogue number D1 max D1 D D4 D6 L Ap1 max Z ramp angle max RPM coolant supply kg , Yes 0, , Yes 0, , Yes 0, , Yes 0, , Yes 0, , o 1, , o 1, , o 2, , o 0,30 Spare Parts D1 max insert screw m Torx driver socket-head cap screw socket-head cap screw with coolant groove , MS1234CG , MS1234CG , MS2038CG , MS2038CG , MS2038CG , , , , OTE: All spare parts except the insert screws must be ordered separately. J64

242 Copy Mills M100 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2...TX T T T6540 P3P4...TX T TX T T6540 P5P6...TX T TX T TX T7535 M1M2...TX T TX T TX T6540 M3...TX T TX T TX T6540 K1K T TX WK15CM...TX WK15CM K3...TX T TX WK15CM...TX WK15CM 12 3 S1S2 S3 S T TX T TX T TX T2510 ic16 s Copy Mills RCMT-43 RCMT-TX Optimised geometry providing excellent chip control, even at lower depth of cut. RCMT-43 first choice alternate choice P M K S catalogue number D S hm RCMT1606M043M 16,00 6,35 0,20 T2510 T6525 T6540 T7525 T Precision pressed positive geometry for lower cutting forces. First choice for general machining, stainless steel, and high-temp alloys in roughing operations. RCMT-TX catalogue number D S hm RCMT1606M0TX 16,00 6,35 0,24 T2510 T6525 T6540 T7525 T J65

243 Copy Mills M100 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T2510 T6525 T6540 T7525 T7535 WK15CM OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J66

244 Copy Mills M100 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 8,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,46 0,60 0,93 0,33 0,44 0,67 0,25 0,33 0,50 0,22 0,28 0,44 0,20 0,26 0, TX 0,46 0,70 1,12 0,33 0,50 0,81 0,25 0,38 0,60 0,22 0,33 0,52 0,20 0,30 0,48...TX At 4,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,54 0,70 1,08 0,39 0,50 0,78 0,29 0,38 0,58 0,25 0,33 0,50 0,23 0,30 0, TX 0,54 0,81 1,30 0,39 0,58 0,93 0,29 0,43 0,69 0,25 0,38 0,61 0,23 0,35 0,55...TX At 2,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,70 0,92 1,42 0,51 0,66 1,02 0,38 0,49 0,76 0,33 0,43 0,66 0,30 0,39 0, TX 0,70 1,06 1,72 0,51 0,76 1,23 0,38 0,57 0,91 0,33 0,50 0,79 0,30 0,45 0,73...TX Copy Mills At 1,00 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% ,96 1,26 1,97 0,69 0,90 1,40 0,52 0,67 1,04 0,45 0,59 0,90 0,41 0,54 0, TX 0,96 1,46 2,38 0,69 1,04 1,68 0,52 0,78 1,25 0,45 0,68 1,08 0,41 0,62 0,99...TX J67

245 For Secure and Rigid Clamping M270 Series M270 With precision-engineered ball nose, toroidal, and new high-feed inserts, the M270 Series provides the highest accuracy and insert stability for exceptional reliability and performance. Ball nose and toroidal tools for semi-fi nishing through fi nishing. Performance-boosting igh-feed (F) inserts offered standard. V-shaped contact faces enable maximum stability and accuracy. Through tool coolant versions available. Steel and carbide shanks offered. Secure and rigid insert clamping. Steel and carbide shanks offered. ighly accurate insert positioning. ighly accurate insert positioning. Toroidal and high-feed inserts use the same holder. Two contact faces in V-shape provide more insert rigidity and accuracy. J68

246 Copy Mills M270 Ball ose P M270 Toroidal P Max depth of cut: 516mm Diameter: 1032mm M K Max depth of cut: 0,34mm Diameter: 1020mm M K Pages: J70J85 S Pages: J86J91 S M270 igh Feed P Max depth of cut: 0,61,1mm Diameter: 1020mm M K Pages: J92J98 S Offering Ball nose inserts BF/BR Toroidal inserts TF igh-feed inserts F J69

247 Copy Mills M270 Series Ball ose Tool Bodies Rough, semi-finishing, and finishing with one system. Through tool coolant. Secure and rigid insert clamping. Ball ose Screw-On End Mills Copy Mills order number catalogue number D1 DPM G3X L L2 WF Z Z U inserts max RPM coolant supply kg M270BD010M ,5 M ,0 1 2 M270B Yes 0, M270BD012M ,5 M ,0 1 2 M270B Yes 0, M270BD016M ,5 M ,0 1 2 M270B Yes 0, M270BD020M ,5 M ,0 1 2 M270B Yes 0, M270BD025M ,5 M ,0 1 2 M270B Yes 0, M270BD032M ,0 M ,0 1 2 M270B Yes 0,20 OTE: ZU = Effective teeth. Z = number of pocket seats. Spare Parts D1 insert screw m Torx driver , , , , , , OTE: All spare parts except the insert screws must be ordered separately. J70

248 Copy Mills M270 Series Ball ose Tool Bodies Rough, semi-finishing, and finishing with one system. Secure and rigid insert clamping. Ball ose Weldon Shanks order number catalogue number D1 D L L2 Z Z U inserts max RPM coolant supply kg M270BD010B12L M270B o 0, M270BD012B12L M270B o 0, M270BD016B16L M270B o 0, M270BD020B20L M270B o 0, M270BD025B25L M270B o 0, M270BD032B32L M270B o 0,80 OTE: ZU = Effective teeth Z = number of pocket seats Copy Mills Spare Parts D1 insert screw m Torx driver , , , , , , OTE: All spare parts except the insert screws must be ordered separately. J71

249 Copy Mills M270 Series Ball ose Tool Bodies Rough, semi-finishing, and finishing with one system. Secure and rigid insert clamping. Ball ose Cylindrical Shanks Copy Mills order number catalogue number D1 D L L2 Z Z U inserts max RPM coolant supply kg M270BD010A12L M270B o 0, M270BD012A12L M270B o 0, M270BD016A16L M270B o 0, M270BD020A20L M270B o 0, M270BD025A25L M270B o 0, M270BD032A32L M270B o 1,10 OTE: ZU = Effective teeth. Z = number of pocket seats. Spare Parts D1 insert screw m Torx driver , , , , , , OTE: All spare parts except the insert screws must be ordered separately. J72

250 Copy Mills M270 Series Ball ose Tool Bodies Rough, semi-finishing, and finishing with one system. Through tool coolant. Carbide shank to improve rigidity. Ball ose Carbide Cylindrical Shanks order number catalogue number D1 D L L2 Z Z U inserts max RPM coolant supply kg M270BD010A12L140C M270B Yes 0, M270BD012A12L145C M270B Yes 0, M270BD016A16L155C M270B Yes 0, M270BD020A20L170C M270B Yes 0,65 OTE: ZU = Effective teeth. Z = number of pocket seats. Copy Mills Spare Parts D1 insert screw m Torx driver , , , , OTE: All spare parts except the insert screws must be ordered separately. J73

251 Copy Mills M270 Series s Selection Guide.B..10 Copy Mills Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T2505 BR T7535 BR T7535 P3P4 BF T2505 BR T7535 BR T7535 P5P6 BF T2505 BR T7535 BR T7535 M1M2 BR T7535 BR T7535 BR T7535 M3 BR T7535 BR T7535 BR T7535 K1K2 BF T2505 BR T7535 BR T7535 K3 BF T2505 BR T7535 BR T S1S2 S3 S4 1 BF T2505 BF T2505 T2510 Selection Guide.B..12 Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T2505 BR T7535 BR T7535 P3P4 BF T2505 BR T7535 BR T7535 P5P6 BF T2505 BR T7535 BR T7535 M1M2 BR T7535 BR T7535 BR T7535 M3 BR T7535 BR T7535 BR T7535 K1K2 BF T2505 BR T2510 BR T7535 K3 BF T2505 BR T2510 BR T S1S2 S3 S4 1 BF T2505 BF T2505 BR T2510 Selection Guide.B..16 Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T6525 BR T7535 BR T7535 P3P4 BF T6525 BR T7535 BR T7535 P5P6 BF T6525 BR T7535 BR T7535 M1M2 BF T6525 BF T6525 BR T7535 M3 BF T6525 BF T6525 BR T7535 K1K2 BF T2505 BR T7535 BR T7535 K3 BF T2505 BR T7535 BR T S1S2 S3 S4 BF T BF T2505 BF T2505 BR T2510 J74

252 Copy Mills M270 Series s Selection Guide.B..20 Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T6540 BF T6540 BF T6540 P3P4 BF T6540 BF T6540 BF T7535 P5P6 BF T6540 BF T7535 BF T7535 M1M2 BF T6540 BF T6540 BF T7535 M3 BF T6540 BF T6540 BF T7535 K1K2 BR T2505 BR T2505 K3 BR T2505 BR T S1S2 BF T6540 S3 BF T6540 S4 BF T BR T2505 T2510 Selection Guide.B..25 Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T2510 BR T7525 BR T7535 P3P4 BF T2510 BR T7525 BR T7535 P5P6 BF T2510 BR T7525 BR T7535 M1M2 BF T2510 BF T2510 BR T7535 M3 BF T2510 BF T2510 BR T7535 K1K2 BF T2510 BF T2510 BR T7535 K3 BF T2505 BF T2510 BR T S1S2 BF T2510 S3 BF T2510 S4 BF T2505 BR T BF T2505 BF T2510 BR T2510 Copy Mills Selection Guide.B..32 Material Group Light General Purpose eavy Grade Grade Grade P1P2 BF T2510 BR T7525 BR T7535 P3P4 BF T2510 BR T7525 BR T7535 P5P6 BF T2510 BR T7525 BR T7535 M1M2 BF T2510 BF T2510 BR T7535 M3 BF T2510 BF T2510 BR T7535 K1K2 BF T2510 BF T2510 BR T7535 K3 BF T2505 BF T2510 BR T S1S2 BF T2510 S3 BF T2510 S4 BF T2505 BR T BF T2505 BF T2510 BR T2510 J75

253 Copy Mills M270 Series Ball ose s M270-BF -BF geometry is the first choice for all finishing and light operations. M270 BF first choice alternate choice P M K S catalogue number W S RC hm M270BF10 10,00 2,38 5,00 0,08 T2505 T2510 T6525 T6540 T7525 T Copy Mills M270BF12 12,00 3,18 6,00 0,08 M270BF16 16,00 4,76 8,00 0,08 M270BF20 20,00 4,76 10,00 0, M270BF25 25,00 4,76 12,50 0, M270BF32 32,00 4,76 16,00 0, J76

254 Copy Mills M270 Series Ball ose s M270-BR -BR geometry is the first choice for all semi-finishing and medium-duty applications. M270 BR first choice alternate choice P M K S catalogue number W S RC hm M270BR10 10,00 2,38 5,00 0,08 T2505 T2510 T6525 T6540 T7525 T M270BR12 12,00 3,18 6,00 0,08 M270BR16 16,00 4,76 8,00 0,08 M270BR20 20,00 4,76 10,00 0, Copy Mills M270BR25 25,00 4,76 12,50 0, M270BR32 32,00 4,76 16,00 0, J77

255 Copy Mills M270 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T2505 T2510 T6525 T P M K S Material Group T7525 T7535 TTI OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. J78

256 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..10 Light General Purpose eavy At 4,76 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,12 0,23 0,42 0,08 0,16 0,29 0,06 0,12 0,21 0,05 0,10 0,18 0,05 0,10 0,17 BF BR 0,19 0,29 0,51 0,14 0,20 0,35 0,10 0,15 0,25 0,09 0,13 0,22 0,08 0,12 0,20 BR At 2,38 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,14 0,27 0,49 0,10 0,19 0,34 0,07 0,14 0,25 0,06 0,12 0,21 0,06 0,11 0,19 BF BR 0,22 0,34 0,61 0,16 0,24 0,40 0,12 0,17 0,29 0,10 0,15 0,25 0,09 0,14 0,23 BR At 1,19 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,18 0,36 0,68 0,13 0,25 0,45 0,09 0,18 0,32 0,08 0,16 0,28 0,08 0,15 0,25 BF BR 0,29 0,46 0,84 0,21 0,31 0,54 0,15 0,23 0,39 0,13 0,20 0,33 0,12 0,18 0,30 BR Copy Mills At 0,60 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,25 0,51 1,02 0,18 0,34 0,63 0,13 0,25 0,44 0,11 0,22 0,38 0,10 0,20 0,35 BF BR 0,41 0,66 1,34 0,28 0,44 0,76 0,21 0,31 0,53 0,18 0,27 0,45 0,17 0,25 0,41 BR J79

257 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..12 Light General Purpose eavy At 5,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BR 0,13 0,29 0,43 0,09 0,20 0,30 0,07 0,15 0,22 0,06 0,13 0,19 0,06 0,12 0,18 BR BF 0,21 0,39 0,58 0,15 0,27 0,40 0,11 0,20 0,29 0,10 0,18 0,25 0,09 0,16 0,23 BF At 2,50 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BR 0,15 0,33 0,50 0,11 0,24 0,35 0,08 0,17 0,26 0,07 0,15 0,22 0,06 0,14 0,20 BR BF 0,24 0,46 0,69 0,17 0,32 0,47 0,13 0,23 0,34 0,11 0,20 0,29 0,10 0,18 0,27 BF Copy Mills At 1,25 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BR 0,20 0,45 0,68 0,14 0,31 0,46 0,11 0,23 0,34 0,09 0,20 0,29 0,08 0,18 0,27 BR BF 0,32 0,61 0,94 0,23 0,42 0,62 0,17 0,31 0,45 0,15 0,26 0,38 0,13 0,24 0,35 BF At 0,63 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BR 0,28 0,63 0,99 0,20 0,43 0,64 0,15 0,31 0,46 0,13 0,27 0,40 0,12 0,25 0,36 BR BF 0,45 0,89 1,42 0,31 0,58 0,87 0,23 0,42 0,61 0,20 0,36 0,53 0,18 0,33 0,48 BF J80

258 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..16 Light General Purpose eavy At 8,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,14 0,28 0,45 0,10 0,20 0,31 0,08 0,15 0,23 0,07 0,13 0,20 0,06 0,12 0,18 BF BR 0,21 0,38 0,59 0,15 0,27 0,41 0,11 0,20 0,30 0,10 0,17 0,26 0,09 0,16 0,24 BR At 4,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,16 0,33 0,52 0,12 0,23 0,36 0,09 0,17 0,27 0,08 0,15 0,23 0,07 0,14 0,21 BF BR 0,24 0,45 0,69 0,17 0,31 0,48 0,13 0,23 0,35 0,11 0,20 0,30 0,10 0,18 0,28 BR At 2,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,21 0,44 0,70 0,15 0,31 0,48 0,11 0,23 0,35 0,10 0,20 0,30 0,09 0,18 0,28 BF BR 0,32 0,60 0,94 0,23 0,42 0,63 0,17 0,31 0,46 0,15 0,26 0,40 0,13 0,24 0,36 BR Copy Mills At 1,00 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,29 0,61 0,99 0,21 0,43 0,66 0,16 0,31 0,48 0,14 0,27 0,42 0,12 0,25 0,38 BF BR 0,44 0,85 1,38 0,31 0,57 0,88 0,23 0,42 0,63 0,20 0,36 0,54 0,18 0,33 0,50 BR J81

259 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..20 Light General Purpose eavy At 10,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,19 0,24 0,40 0,13 0,17 0,28 0,10 0,13 0,21 0,09 0,11 0,18 0,08 0,10 0,17 BF BR 0,24 0,38 0,65 0,17 0,27 0,46 0,13 0,20 0,34 0,11 0,17 0,30 0,10 0,16 0,27 BR At 5,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,22 0,28 0,46 0,15 0,20 0,33 0,12 0,15 0,24 0,10 0,13 0,21 0,09 0,12 0,19 BF BR 0,27 0,44 0,76 0,20 0,31 0,53 0,15 0,23 0,39 0,13 0,20 0,34 0,12 0,18 0,31 BR Copy Mills At 2,50 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,28 0,37 0,61 0,20 0,27 0,43 0,15 0,20 0,32 0,13 0,17 0,28 0,12 0,16 0,25 BF BR 0,36 0,58 1,01 0,26 0,41 0,70 0,19 0,30 0,52 0,17 0,26 0,45 0,15 0,24 0,41 BR At 1,25 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,39 0,51 0,85 0,28 0,36 0,59 0,21 0,27 0,44 0,18 0,23 0,38 0,17 0,21 0,35 BF BR 0,50 0,81 1,44 0,36 0,56 0,97 0,26 0,42 0,71 0,23 0,36 0,61 0,21 0,33 0,56 BR J82

260 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..25 Light General Purpose eavy At 12,50 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,17 0,31 0,50 0,13 0,22 0,36 0,09 0,16 0,26 0,08 0,14 0,23 0,08 0,13 0,21 BF BR 0,24 0,38 0,65 0,17 0,27 0,46 0,13 0,20 0,34 0,11 0,17 0,30 0,10 0,16 0,27 BR At 6,25 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,20 0,35 0,58 0,15 0,25 0,41 0,11 0,19 0,30 0,09 0,16 0,27 0,09 0,15 0,24 BF BR 0,27 0,44 0,76 0,20 0,31 0,53 0,15 0,23 0,39 0,13 0,20 0,34 0,12 0,18 0,31 BR At 3,13 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,27 0,47 0,77 0,19 0,33 0,54 0,14 0,25 0,40 0,12 0,21 0,35 0,11 0,20 0,32 BF BR 0,36 0,58 1,02 0,26 0,41 0,70 0,19 0,30 0,52 0,17 0,26 0,45 0,15 0,24 0,41 BR Copy Mills At 1,56 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,37 0,65 1,09 0,26 0,46 0,75 0,19 0,34 0,55 0,17 0,29 0,47 0,15 0,27 0,43 BF BR 0,50 0,81 1,44 0,36 0,56 0,97 0,26 0,42 0,71 0,23 0,36 0,61 0,21 0,33 0,56 BR J83

261 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm].b..32 Light General Purpose eavy At 16,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,17 0,30 0,47 0,13 0,22 0,34 0,09 0,16 0,25 0,08 0,14 0,22 0,08 0,13 0,20 BF BR 0,23 0,38 0,59 0,17 0,27 0,42 0,13 0,20 0,31 0,11 0,17 0,27 0,10 0,16 0,25 BR At 8,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,20 0,35 0,55 0,15 0,25 0,39 0,11 0,19 0,29 0,09 0,16 0,25 0,09 0,15 0,23 BF BR 0,27 0,43 0,69 0,19 0,31 0,49 0,14 0,23 0,36 0,13 0,20 0,32 0,12 0,18 0,29 BR Copy Mills At 4,00 Axial Depth of Cut (ap) Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,26 0,46 0,72 0,19 0,33 0,51 0,14 0,25 0,38 0,12 0,21 0,33 0,11 0,20 0,30 BF BR 0,35 0,57 0,92 0,25 0,41 0,64 0,19 0,30 0,48 0,17 0,26 0,41 0,15 0,24 0,38 BR At 2,00 Axial Depth of Cut (ap) OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% BF 0,36 0,64 1,01 0,26 0,45 0,71 0,19 0,34 0,52 0,17 0,29 0,45 0,15 0,27 0,41 BF BR 0,49 0,80 1,28 0,35 0,56 0,89 0,26 0,42 0,65 0,23 0,36 0,57 0,21 0,33 0,52 BR J84

262 Copy Mills M270 Series Additional Application Advice M270 Ball ose Selecting the Correct and Cutting Conditions for Your Application 1. Style: Considerations for Selecting the Correct BR BF Best Choices for and Grade Selection First choice Alternate choice Grade T7535 T2510 T2505 Roughing Operation Finishing Operation Low RPM Machine Flat Areas or Face Milling ( 10 inclination) ard Unstable and/or Long Overhangs SM or 5-Axis (smaller ap/ae values) 2. Calculating effective diameter and resulting surface speed It is important to consider the effective diameter (Deff) when using light depths of cut in order to properly calculate RPM values. Use the following formula when machining flat surfaces or inclinations of 10 or less to find the Deff value, and then use this for RPM calculations as opposed to using the overall insert diameter (D1). Ap1 When machining inclinations between 11 and 55, further modification of vc is required. Apply factor k from the given formula to calculate the correct vc (vceff). This corrected value is then used to calculate the proper RPM for the tool. α D eff D eff D 1 D 1 Deff 2 k = 1 -(D1-2Ap1) 2 sin [α + arccos (1-(2 (Ap1/D1)))] v c eff = v c X k Starting Values for Semi-Finishing in Common Material Types (L/D ratio <3 x D1) M270 is usually applied for semi-finishing and finishing operations; Ap1/ae conditions depend on the operation. As a general rule: Ap1/ae 0,05D. Tool Diameter Ø10 Ø12 Ø16 Ø20 Ø25 Ø32 Material max rec. max rec. max rec. max rec. max rec. max rec. (mm) fz (mm) fz (mm) fz (mm) fz (mm) fz (mm) (mm/ (mm/ (mm/ (mm/ (mm/ Ap1 ae tooth) Ap1 ae tooth) Ap1 ae tooth) Ap1 ae tooth) Ap1 ae tooth) Ap1 ae fz (mm/ tooth) Soft Steel <250 B 0,7 0,7 0,2 0,8 0,8 0,2 1,1 1,1 0,27 1,3 1,3 0,27 1,7 1,7 0,3 2,1 2,1 0,3 igh-strength Steel 3344 RC ardened Steel 4455 RC 0,5 0,5 0,15 0,6 0,6 0,2 0,8 0,8 0, ,25 1,3 1,3 0,25 1,6 1,6 0,25 0,3 0,3 0,15 0,4 0,4 0,2 0,5 0,5 0,22 0,7 0,7 0,22 0,8 0,8 0,25 1,1 1,1 0,25 Grey Cast Iron GG ,2 1,2 1,2 0,25 1,6 1,6 0, ,25 2,5 2,5 0,3 3,2 3,2 0,3 odular Cast Iron GGG60 0,7 0,7 0,2 0,8 0,8 0,25 1,1 1,1 0,25 1,3 1,3 0,25 1,7 1,7 0,3 2,1 2,1 0,3 J85

263 Copy Mills M270 Series Toroidal Tool Bodies Semi-finishing and finishing applications. Through tool coolant. Secure and rigid insert clamping. Toroidal Screw-On End Mills Copy Mills order number catalogue number D1 D DPM G3X L L2 WF Z Z U inserts max RPM coolant supply kg M270TD012M ,5 M M270TF12R Yes 0, M270TD016M ,5 M M270TF16R Yes 0, M270TD020M ,5 M M270TF20R Yes 0,07 OTE: ZU = Effective teeth. Z = number of pocket seats. Spare Parts D1 insert screw m Torx driver , , , OTE: All spare parts except the insert screws must be ordered separately. J86

264 Copy Mills M270 Series Toroidal Tool Bodies Semi-finishing and finishing applications. Through tool coolant. Secure and rigid insert clamping. Toroidal Cylindrical Shanks order number catalogue number D1 D D3 L L2 Z Z U inserts max RPM coolant supply kg M270TD010A10L M270TF10R Yes 0, M270TD012A12L M270TF12R Yes 0, M270TD016A16L M270TF16R Yes 0, M270TD020A20L M270TF20R Yes 0,35 OTE: ZU = Effective teeth. Z = number of pocket seats. Copy Mills Spare Parts D1 insert screw m Torx driver , , , , OTE: All spare parts except the insert screws must be ordered separately. J87

265 Copy Mills M270 Series Toroidal Tool Bodies Semi-finishing and finishing applications. Through tool coolant. Carbide shank for higher rigidity. Toroidal Carbide Cylindrical Shanks Copy Mills order number catalogue number D1 D D3 L L2 Z Z U inserts max RPM coolant supply kg M270TD010A10L120C M270TF10R Yes 0, M270TD010A10L150C M270TF10R Yes 0, M270TD012A12L120C M270TF12R Yes 0, M270TD012A12L160C M270TF12R Yes 0, M270TD016A16L140C M270TF16R Yes 0, M270TD016A16L180C M270TF16R Yes 0, M270TD020A20L150C M270TF20R Yes 0, M270TD020A20L200C M270TF20R Yes 0,74 OTE: ZU = Effective teeth. Z = number of pocket seats. Spare Parts D1 insert screw m Torx driver , , , , OTE: All spare parts except the insert screws must be ordered separately. J88

266 Copy Mills M270 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 TF T2510 TF T2525 TF T2525 P3P4 TF T2510 TF T2525 TF T2525 P5P6 TF T2510 TF T2525 M1M2 TF T2510 M3 TF T2510 K1K2 TF T2510 TF T2525 K3 TF T2510 TF T S1S2 TF T2510 S3 TF T2510 S4 TF T TF T2505 TF T2510 Copy Mills J89

267 Copy Mills M270 Series Toroidal s M270-TF Precision insert for finishing and semi-finishing applications. Back draft design to minimise vibration and improve surface finishes. first choice alternate choice P M K S M270 Toroidal catalogue number W S RR hm M270TF10R05 10,00 2,38 0,50 0,08 T2505 T2510 T Copy Mills M270TF10R1 10,00 2,38 1,00 0,08 M270TF12R05 12,00 3,18 0,50 0, M270TF12R1 12,00 3,18 1,01 0, M270TF12R2 12,00 3,18 2,01 0, M270TF16R03 16,00 4,76 0,30 0, M270TF16R05 16,00 4,76 0,50 0, M270TF16R1 16,00 4,76 1,01 0, M270TF16R2 16,00 4,76 2,02 0, M270TF16R3 16,00 4,76 3,04 0, M270TF20R03 20,00 4,76 0,30 0, M270TF20R05 20,00 4,76 0,50 0, M270TF20R1 20,00 4,76 1,01 0, M270TF20R2 20,00 4,76 2,01 0, M270TF20R4 20,00 4,76 4,02 0,08 OTE: Ap1 max is equal to RR J90

268 Copy Mills M270 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] P M K S Material Group T2505 T2510 T OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Copy Mills Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% TF 0,12 0,37 0,62 0,09 0,26 0,43 0,06 0,19 0,31 0,06 0,17 0,27 0,05 0,15 0,25 TF J91

269 Copy Mills M270 Series igh-feed Tool Bodies igh metal removal rates. Excellent in long reach applications. Rough and semi-finishing applications. igh-feed Screw-On End Mills Copy Mills order number catalogue number D1 D DPM G3X L L2 WF Ap1 max Z Z U insert 1 insert 2* max RPM coolant supply kg M270TD012M ,5 M ,6 1 2 M270F12 M270F Yes 0, M270TD016M ,5 M ,9 1 2 M270F16 M270F Yes 0, M270TD020M ,5 M ,1 1 2 M270F Yes 0,07 OTE: ZU = Effective teeth. Z = number of pocket seats. *D1 = 13mm when using M270F13; D1 = 17mm when using M270F17. Spare Parts D1 insert screw m Torx driver OTE: All spare parts except the insert screws must be ordered separately. J92

270 Copy Mills M270 Series igh-feed Tool Bodies igh metal removal rates. Excellent in long reach applications. Rough and semi-finishing applications. igh-feed Cylindrical Shanks order number catalogue number D1 D D3 L L2 Ap1 max Z Z U insert 1 insert 2* max RPM coolant supply kg M270TD010A10L ,6 1 2 M270F Yes 0, M270TD012A12L ,6 1 2 M270F12 M270F Yes 0, M270TD016A16L ,9 1 2 M270F16 M270F Yes 0, M270TD020A20L ,1 1 2 M270F Yes 0,35 OTE: ZU = Effective teeth. Z = number of pocket seats. *D1 = 13mm when using M270F13; D1 = 17mm when using M270F17. Copy Mills Spare Parts D1 insert screw m Torx driver , , , , OTE: All spare parts except the insert screws must be ordered separately. J93

271 Copy Mills M270 Series igh-feed Tool Bodies igh metal removal rates. Excellent in long reach applications. Carbide shank for higher rigidity. igh-feed Carbide Cylindrical Shanks Copy Mills order number catalogue number D1 D D3 L L2 Ap1 max Z Z U insert 1 insert 2* max RPM coolant supply kg M270TD010A10L120C ,6 1 2 M270F Yes 0, M270TD010A10L150C ,6 1 2 M270F Yes 0, M270TD012A12L120C ,6 1 2 M270F12 M270F Yes 0, M270TD012A12L160C ,6 1 2 M270F12 M270F Yes 0, M270TD016A16L140C ,9 1 2 M270F16 M270F Yes 0, M270TD016A16L180C ,9 1 2 M270F16 M270F Yes 0, M270TD020A20L150C ,1 1 2 M270F Yes 0, M270TD020A20L200C ,1 1 2 M270F Yes 0,74 OTE: ZU = Effective teeth. Z = number of pocket seats. *D1 = 13mm when using M270F13; D1 = 17mm when using M270F17. Spare Parts D1 insert screw m Torx driver , , , , OTE: All spare parts except the insert screws must be ordered separately. J94

272 Copy Mills M270 Series s Selection Guide Material Group Light General Purpose eavy Grade Grade Grade P1P2 F T6525 F T6540 F T6540 P3P4 F T6525 F T6540 F T6540 P5P6 F T6525 F T6540 F T6540 M1M2 F T6525 F T6540 F T6540 M3 F T6525 F T6540 F T6540 K1K2 F T2505 F T6525 K3 F T2505 F T S1S2 F T6525 F T6540 S3 F T6525 F T6540 S4 F T6525 F T6540 F T F T2505 F T2505 F T6525 igh-feed s Copy Mills M270-F igh-feed geometry for roughing and semi-finishing applications at maximum feed rates. Exceptional stability, even when long overhang is required. igh-feed first choice alternate choice P M K S catalogue number W LI S RR RT hm M270F10 10,00 10,50 2,38 0,63 1,15 0,08 T2505 T6525 T M270F12 12,00 12,40 3,18 0,75 1,40 0, M270F13 13,00 12,40 3,18 0,75 1,40 0, M270F16 16,00 16,70 4,76 1,00 1,90 0, M270F20 20,00 20,70 4,76 1,25 2,30 0, OTE: RT = Programming radius. J95

273 Copy Mills M270 Series Recommended Starting Speeds Recommended Starting Speeds [m/min] Copy Mills P M K S Material Group T2505 T6525 T OTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 0,60 Axial Depth of Cut (ap) F10 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 1,01 1,57 0,67 0,97 1,41 0,48 0,69 0,97 0,42 0,59 0,83 0,38 0,54 0,75 F At 0,60 Axial Depth of Cut (ap) F12 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 0,91 1,53 2,81 0,61 0,96 1,43 0,45 0,69 0,99 0,39 0,59 0,85 0,35 0,54 0,77 F At 0,60 Axial Depth of Cut (ap) F13 OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 0,94 1,58 2,82 0,64 1,00 1,49 0,46 0,71 1,03 0,40 0,61 0,88 0,37 0,56 0,80 F J96

274 Copy Mills M270 Series Recommended Starting Feeds Recommended Starting Feeds [mm] Light General Purpose eavy At 0,90 Axial Depth of Cut (ap) F16 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 1,03 1,60 3,34 0,69 1,00 1,50 0,50 0,71 1,03 0,43 0,61 0,88 0,39 0,56 0,80 F At 0,90 Axial Depth of Cut (ap) F17 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 1,06 1,63 3,00 0,71 1,03 1,52 0,51 0,73 1,05 0,44 0,63 0,90 0,40 0,57 0,82 F At 1,10 Axial Depth of Cut (ap) F20 OTE: Use Light value as starting feed rate. Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 5% 10% 20% 30% 40100% F 1,01 1,69 2,74 0,69 1,09 1,57 0,50 0,78 1,10 0,44 0,67 0,94 0,40 0,61 0,86 F Copy Mills J97

275 Copy Mills M270 Series Additional Application Advice M270 igh-feed Applying igh-feed Tools The high-feed concept bases its strategy in small depth of cut and high fz values, which results in a higher MRR and productivity with low radial forces. Ap1 max Small Ap1 values and higher feed rate generate lower cutting forces versus traditional milling strategies. Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D. Rt L/D ratio % of Ap1 max to reduce % of vc to reduce <4 0% 0% 4<L/D<7 5565% 1015% >8 6575% 2030% For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius. General Programming Information for Applying M270 igh-feed tool diameter Ø10 Ø12 Ø13 Ø16 Ø17 Ø20 recommended starting Ap1 (mm) 0,40 0,40 0,40 0,60 0,60 0,75 Rt CAM programming fz recommended for general purpose fz recommended for 45 RC (approx.) fz recommended for 55 RC (approx.) 1,15 1,40 1,40 1,90 1,90 2,30 0,45 0,55 0,55 0,60 0,60 0,70 0,40 0,45 0,45 0,55 0,55 0,65 0,30 0,35 0,35 0,45 0,45 0,50 OTE: Use two effective teeth for feed calculations. For materials above 45 RC, we recommend adjusting the ae max to 55% of cutting diameter and using no more than 50% of Ap1 max. While centre cutting is possible, we recommend using a ramp angle of to ensure smooth operation. J98

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