HIGH SPEED ALUMINIUM MACHINING WITH ULTRA HIGH METAL REMOVAL & EXCELLENT SURFACE FINISH

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Antonia Louisa Boyd
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1 IG EED ALUIIU ACIIG WIT ULTRA IG ETAL REOVAL & EXCELLET URFACE FII teel ardened teel tainless teel RA s Cast Iron on Ferrous TE O. 1 ILLIG YTE FOR ALUIIU, COER, LATIC & BRA, OFFERIG IRROR FII ULTRA IG EED ACIIG, EXCETIOAL WARF COTROL AD LARGE DET OF CUT <23mm FEATURE - pecially designed for machining aluminium, copper, plastic & brass - Ultra strong clamping - ighly polished inserts (01) prevents built up edge or DLC diamond coated (D2000) - 19 or 25mm edge length & corner radius from 0.4-5mm - recision balanced - 3 Dimensional Chip breaker design - Through coolant BEEFIT - igh speed high metal removal - Exceptional chip flow - Extra large depths of cut - Extreme machining speeds - Low cutting load & resistance hone us 8am-6pm for next day delivery

OLDER OTIO Description Application eries izes Approach Angle age FACE ILL AXC 40-125 408 ED ILL AX 20-40 409 CREWED A ED ILL AX 25-40 410 CREWED A ADATOR AT- AT-C 6-16 - 411 OLDER FEATURE

5 BALACED for high speed machining up to 28,000R DIAETER RAGE Face ills 40mm-125mm End ills 20mm-40mm TROG CLAIG YTE FOR IG EED ACIIG pecial seat design for strong clamping and preventing

2 OLDER OTIO Description Application eries izes Approach Angle age FACE ILL AXC ED ILL AX CREWED A ED ILL AX CREWED A ADATOR AT- AT-C OLDER FEATURE TOUG COOLAT for improved chip control and tool life G2.5 BALACED for high speed machining up to 28,000R DIAETER RAGE Face ills 40mm-125mm End ills 20mm-40mm TROG CLAIG YTE FOR IG EED ACIIG pecial seat design for strong clamping and preventing movement of the insert at high speeds TROG CUTTER BODY Rigid alloy steel body with nickel coating IERT FEATURE ECIAL GRADE FOR ALUIIU igh polished uncoated grade or DLC (diamond like carbon) coated grade CORER RADIU from 0.4mm-5mm GROUD IERT sharp cutting edge for high accuracy machining and excellent surface finish IG OITIVE RAE 20 positive angle AXIU DET OF CUT (ap) 17mm or 23mm 3 DIEIOAL CI BREAER for low cutting load GRADE OTIO IERT GRADE O1 D2000 FEATURE Uncoated highly polished grade carbide. uitable for machining up to 1,200m/min. DLC diamond coated carbide. Increased tool life of 3-6 times compared to 01. uitable for machining up to 2,500m/min. sales@cutwel.net Order Online 24/7 407

AXC FACE ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish Face mill available in 40-125mm diameter older G2.5 balanced Corner radius inserts from 0.4-5.

3 AXC FACE ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish Face mill available in mm diameter older G2.5 balanced Corner radius inserts from mm with 17mm or 23mm maximum depth of cut (ap) 412 ØD Teeth ØD2 Ød Ød1 Ød2 a b E F ax rpm ap kg ORDER CODE IERT , AXC5040R-A p , AXC5050R-A p , AXC5063R-A p , AXC5080R-A p , AXC5100R-A p , AXC5125R-A p , AXC5040R-B p , AXC5050R-B p , AXC5063R-B p , AXC5080R-B p , AXC5100R-B p , AXC5125R-B q , AXC6050R-A p , AXC6063R-A p , AXC6080R-A p , AXC6100R-A p , AXC6125R-A q , AXC6050R-B q , AXC6063R-B q , AXC6080R-B q , AXC6100R-B q , AXC6125R-B q p U stock - Generally x-stock for next day delivery XET19 XET19 XET25 XET25 q European stock - Generally 2-3 days delivery (please check for lead times) crew TA0408 TA0408 FTGA0513- FTGA0513- ARE Wrench TW15 TW15 TW TW IERT Dimensions Chip D2000 ORDER CODE l l2 l1 t r d1 Breaker TOC TOC XET19504FR-A XET19508FR-A XET19512FR-A XET19516FR-A XET19518FR-A XET19520FR-A XET19530FR-A XET19532FR-A XET19540FR-A A XET19550FR-A XET250604FR-A XET250608FR-A XET250612FR-A XET250616FR-A XET250620FR-A XET250630FR-A XET250632FR-A XET250640FR-A XET250650FR-A hone us 8am-6pm for next day delivery

4 ED ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish AX End mill available in 20-40mm diameter and various lengths older G2.5 balanced Corner radius inserts from mm with 17mm or 23mm maximum depth of cut (ap) ØD Teeth Ød l L ax rpm ap g ORDER CODE IERT , AX5020R-A p , AX5025R-A p , AX5025R-A-L200 p , AX5032R-A p , AX5032R-A-L220 p , AX5040R-A-32 p , AX5040R-A-L220 p , AX5040R-A-40 p , AX5020R-B p , AX5025R-B p , AX5025R-B-L200 q , AX5032R-B p , AX5032R-B-L220 q , AX5040R-B-32 p , AX5040R-B-L220 q , AX5040R-B-40 q , AX6025R-A p , AX6025R-A-L200 p , AX6032R-A p , AX6032R-A-L220 p , AX6040R-A-32 p , AX6040R-A-L220 q , AX6040R-A-40 q , AX6025R-B p , AX6025R-B-L200 p , AX6032R-B p , AX6032R-B-L220 p , AX6040R-B-32 p , AX6040R-B-L220 q , AX6040R-B-40 q p U stock - Generally x-stock for next day delivery 412 XET19 XET19 XET25 XET25 q European stock - Generally 2-3 days delivery (please check for lead times) ARE crew Wrench TA0408 TW15 TA0408 TW15 FTGA0513- TW FTGA0513- TW FREE ILLIG BODY? Contact our sales team today to find out how many inserts you need to buy to get your milling body for free. ARBOR, OLDER & CUC We stock a full range of standard, combi & 4-bolt face mill arbors, anti-vibration face mill arbors, side lock arbors, milling chucks, shrink chucks, screwed adapters & hydraulic chucks for all machine tapers. sales@cutwel.net Order Online 24/7 409

5 AX CREWED A ED ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish crewed shank end mill available in 25-40mm diameter and various lengths older G2.5 balanced Corner radius inserts from mm with 17mm maximum depth of cut (ap) ØD Teeth Ød Ød1 l L ap g ORDER CODE IERT AX5025R-A-12 p AX5032R-A-16 p AX5040R-A-16 p AX5025R-B-12 q AX5032R-B-16 q AX5040R-B-16 q p U stock - Generally x-stock for next day delivery 412 XET19 XET19 q European stock - Generally 2-3 days delivery (please check for lead times) ARE crew Wrench TA0407 TW15 TA0408 TW15 IERT Dimensions Chip D2000 ORDER CODE l l2 l1 t r d1 Breaker TOC TOC XET19504FR-A XET19508FR-A XET19512FR-A XET19516FR-A XET19518FR-A A XET19520FR-A XET19530FR-A XET19532FR-A XET19540FR-A XET19550FR-A hone us 8am-6pm for next day delivery

6 CREWED A ADATOR A & CARBIDE A AT- AT-C Ideal for olding and Extending the Reach of crewed hank End ills Fig. 1 Fig. 1 Fig. 2 Fig. 2 CARBIDE A Ød L l ØD Ød1 Fig. ORDER CODE AT C q AT C q AT C q AT C-150 q AT C-180 q AT C-250 q AT C q AT C q AT C q AT C-170 q AT C-200 q AT C-300 q AT C q AT C q AT C q AT C-170 q AT C-200 q AT C-300 q AT C q AT C q AT C q AT C-180 q AT C-210 q AT C-300 q TEEL A Ød L l ØD Ød1 Fig. ORDER CODE AT p AT-6B p AT-6B p AT p AT p AT p AT p AT T p AT T p AT-6B T p AT-6B T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) CARBIDE A ADATER Carbide shank modular adapters can vastly reduce vibration or deflection in long reach milling applications. This can improve surface finish, tool life and precision compared to steel shank tool holders. For best results only high accuracy tool holders should be used with carbide shank adapters, ideally with 3 microns run-out or less. When used with standard accuracy ER collet chucks, run-out can be as high as 50 microns at 10xD tool length and tool deflection can easily occur. This can have serious effects on tool life, accuracy and surface finish. When carbide shank adapters and milling heads are used with a 3 micron run-out tool holder (such as the WTE igh erformance chuck), run-out is less than 10 microns at 10xD tool length. Tool life, surface finish and accuracy will be vastly improved whilst deflection will be eliminated. sales@cutwel.net Order Online 24/7 411

7 CUTTIG DATA Ramping elical Cutting Blind oles elical Cutting Through oles Ramping elical Cutting Blind oles elical Cutting Through oles The Lmin is when depth of cut is 10mm (Lmin = 10/tan α) ORDER CODE AX ED ILL D aximum angle α Lmin aximum ole Diameter dmax inimum ole Diameter dmax inimum ole Diameter AX5020R AX5025R AX5032R AX5040R AX6025R AX6032R AX6040R AXC FACE ILL AXC5050R AXC5063R AXC5080R AXC5100R AXC5125R AXC6050R AXC6063R AXC6080R AXC6100R AXC6125R dmax CETRIFUGAL FORCE BY R hone us 8am-6pm for next day delivery

CUTTIG DATA RECOEDED CUTTIG CODITIO WORIECE urface peed Feed Group aterial otes vc(m/min) fz(mm/t) Aluminium Alloy R < 280 a) 1,200 0.3 on Ferrous Aluminium Alloy R > 280 a 1,000 0.

8 CUTTIG DATA RECOEDED CUTTIG CODITIO WORIECE urface peed Feed Group aterial otes vc(m/min) fz(mm/t) Aluminium Alloy R < 280 a) 1, on Ferrous Aluminium Alloy R > 280 a 1, Aluminium Alloy i < 12% 1, agnesium Alloy Copper Copper Alloy hort Chipping Copper Alloy Long Chipping lastics Thermo lastic Long Chipping Duroplastics *lease adjust vc and fz to suit material type AX EED BY DIAETER Diameter ØD XET19 XET25 R vc(m/min) R vc(m/min) 20 14, ,000 2,559 10,000 2, ,000 2,894 8,900 2, ,000 3,240 19,000 3, ,000 3,611 16,000 3, ,000 4,055 15,000 4, ,000 4,572 13,000 4, ,000 5,118 11,000 5, ,000 5,731 10,000 5,731 TECICAL DATA FOR DRILLIG/LUGIG When drilling/plunging, decrease the feed and cutting speed 30%~50% from the recommended data. older Diameter ØD aximum ap for Drilling/lunging XET19 XET When drilling or grooving the machining sequence is ORT & EAVY CUC FRO WTE 1T COICE FOR G <3µm Run-out h6 Ideal for mirror finish machining Balanced G2.5, 25,000R Optimum radial run-out accuracy of 3μm with a projection length of 2.5 x D Exceptional performance and rigidity due to heavy duty design First choice for C milling, especially good for machining aluminium in high speeds and large depth of cut Reliable clamping at temperatures up to 170 C Exceptional performance in long reach applications ade in Germany sales@cutwel.net Order Online 24/7 413

ALPHA MILL P H M S K N 90 SQUARE SHOULDER MILLING WITH LOW CUTTING RESISTANCE & SMOOTH CHIP FLOW GENERAL

ALPHA MILL P H M S K N 90 SQUARE SHOULDER MILLING WITH LOW CUTTING RESISTANCE & SMOOTH CHIP FLOW GENERAL 90 QUARE OULDER ILLIG WIT LOW CUTTIG REITACE & OOT CI FLOW teel ardened teel tainless teel RA s Cast Iron on Ferrous FEATURE - Inserts feature Alpha Curve geometry for the smoothest cutting action - Low