No: Features Multi-dimensional clamping system : strong clamping force in high speed operation

Transcription

1 No: 184 Features Multidimensional clamping system : strong clamping force in high speed operation The buffed mirror face of ProX Mill insert demonstrates outstanding chip control and prevents builtup edge. Since the multi dimensional clamping face at the bottom of insert prevents the micro vibration of the insert during high speed machining, ProX Mill provides safe & reliable machining under high RPM condition. Excellent surface finish of ProX Mill made by high rake angle insert will meet customer's needs. Multifunctional aluminum milling tool. : Shouldering, Slotting, Helical ramping and Copying operation are available. Shouldering Ramping Copying Helical Ramping Through Coolant System

2 ProX M ill Features of ProX Mill Multidimension strong clamping system for high speed Multidimensional clamping face at the bottom of insert and tip seat make strong clamping force Adjustment of all factors which cause chattering Calculating stress distribution by FEM (Finite Element Method) on clamping system design Coolant system Better chip scattering at high speed operation More reliable machining at high speed Coolant oil and air blow action Strong cutter body Rigid alloy steel body + nickel coating Features of ProX Mill insert 3 dimensional chip breaker Minor cutting edge design for excellent surface roughness Optimal chip breaker design for low cutting resistance Curvilinear edge for good chip flow Edge design for 90 shouldering Buffed mirror face to prevent builtup edge High rake angle (19 ~25 ) Curvilinear edge Minor cutting edge Various noser size NoseR NoseR (ISO code)

3 ProX M ill Maximum RPM as per diameter Centrifugal force by RPM The torque of screw clamp : 4N.m The weight of insert :.8g Laser marked information Max. RPM Diameter (mm) ø20 ø25 ø32 ø40 ø50 ø3 ø80 ø100 ø125 Max. vc (m/min) 2,292 2,559 2,893 3,240 3,11 4,055 4,571 5,118 5,730 Max. RPM 15,000 32,00 28,800 25,800 23,000 20,500 18,200 1,300 14,00 This data is based on the separation of insert from cutter under high R.P.M.(without machining) Safe counterplan will be required for big volume of scattering chips or unexpected breakage of tool. PAXS Stock A B ød ød L ap (max) PAXS 5020HRA, B 5025HRA, B 5032HRA, B 5040HRA, BS HRA, BS HRA, BS42 PAXS 025HRA, B 032HRA, B 040HRA, BS32 040HRA, BS40 040HRA, BS Stock item, Under preparing for stock 3

4 ProX M ill PAXCM PAXCM 5040HRA, B 5050HRA, B 503HRA, B 5080HRA, B 5100HRA, B 5125HRA, B PAXCM 050HRA, B 03HRA, B 080HRA, B 100HRA, B 125HRA, B A type : NoseR 0.4 ~ 3.2 B type : NoseR 4.0 ~ 5.0 Stock A B ød ød2 ød ød1 ød2 a b F E ap (max) Stock item, Under preparing for stock PAXM PAXM 5025HRA,BM HRA,BM1 5040HRA,BM1 A type : NoseR 0.4 ~ 3.2 B type : NoseR 4.0 ~ 5.0 Stock A B ød ød ød1 L M ap M M M Stock item, Under preparing for stock Insert Top Bottom H01 Grade PD2000 Dimension(mm) XEKT 19M504FRMA M508FRMA M512FRMA M51FRMA M518FRMA M520FRMA M530FRMA M532FRMA M540FRMA M550FRMA XEKT 25008FRMA FRMA t Stock item, r ød1 Under preparing for stock 4

5 ProX M ill Modular adaptor Steel Fig 1. Straight Neck adaptor Fig 2. Taper Neck adaptor Stock Fig. M ød ød ød1 L MATM0020S10S 1 M MATM0040S12T 2 M MATM005S1T 2 M MATMB020S12S 1 M MATMB040S12S 1 M MATMB05S1T 2 M MATMB080S1T 2 M MATM08020S1S 1 M MATM08040S1T 2 M MATM0805S1T 2 M MATM08080S20T 2 M MATM08110S25T 2 M MATM10030S20S 1 M MATM10050S20T 2 M MATM10070S20T 2 M MATM10090S25T 2 M MATM10110S25T 2 M MATM10130S32T 2 M MATM12030S25S 1 M MATM12050S25T 2 M MATM12070S25T 2 M MATM12090S25T 2 M MATM12110S32T 2 M MATM12175S40T 2 M MATM1035S32S 1 M MATM1055S32T 2 M MATM1080S32T 2 M MATM1120S32T 2 M MATM1175S40T 2 M Available to use (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM) S : Straight type T : Taper type Stock item, Under preparing for stock Carbide Stock M ød ød ød1 L MATM08080S1SC M MATM08110S1SC M MATM08150S1SC M MATM10090S20SC M MATM10110S20SC M MATM10175S20SC M MATM12090S25SC M MATM12110S25SC M MATM12175S25SC M MATM1090S32SC M MATM1120S32SC M MATM1175S32SC M MATM08010S1SC150 M MATM08010S1SC180 M MATM08010S1SC250 M MATM10010S20SC170 M MATM10010S20SC200 M MATM10010S20SC300 M MATM12015S25SC170 M MATM12015S25SC200 M MATM12015S25SC300 M MATM1020S32SC180 M MATM1020S32SC210 M MATM1020S32SC300 M Available to use (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM) Stock item, Under preparing for stock 5

6 ProX M ill Chip removal rate (cm 3 /min) Workpiece Diameter ø20 ø25 ø32 ø40 ø50 ø3 ø80 ø100 ø125 Cutting condition vc fz ap ae Rm < 280 N/mm Long Chip Thermoplastics Si < 12% Short Chip Magnesium alloys Duro plastics Power of machine required (Hp) PkW = 0.75 x PHp Workpiece Diameter ø20 ø25 ø32 ø40 ø50 ø3 ø80 ø100 ø125 Cutting condition vc fz ap ae Rm < 280 N/mm Long Chip Thermoplastics Si < 12% Short Chip Magnesium alloys Duro plastics Recommended Cutting Condition Workpiece vc (m/min) fz (mm/t) Rm < 280 N/mm 2 Rm > 280 N/mm Long chip 400 Thermo plastics Si < 12% Si >_ 12% Short chip 500 Magnesium alloys 450 Duroplastics

7 ProX M ill Application Examples PAXS5032RA PAXCM5050RA Workpiece : A01 Cutting condition Workpiece : A01 Cutting condition vc (m/min) fz (mm/t) ap (mm) ae (mm) vc (m/min) fz (mm/t) ap (mm) ae (mm) Metric Metric Chip evacuation and good surface roughness Long tool life and no builtup edge & chipping Ramping cutting technical data L min : minimum inclination cutting length : Max. ramping angle ap : depth of cut PAXCM5000 PAXS5000 PAXCM000 PAXS000 Diameter(ø) (max) L min(mm) Diameter(ø) (max) L min(mm) Diameter(ø) (max) L min(mm) Diameter(ø) (max) L min(mm) ap=10mm ap=10mm Helical cutting technical data Unit : mm ød ød1 min ød2 max ød ød1 min ød2 max

8 ProX M ill ProA Mill code system P A X C M ProX Mill series Tool type C : Cutter S : Shank M : Modular M : Metric A : Inch Arbor type H R A Insert I/C 50 : 19 size insert 0 : 25 size insert Tool diameter ISO : mm AISI : inch Coolant type Hand of H : Thruhole tool Unmarked : No thruhole R : Right L : Left Nose R A : 0.4 ~ 3.2 B : 4.0 ~ 5.0 Part Screw Wrench PTKA0407 / PTKA0408 TW15S Warning Safety instruction Use glasses safely and face cover with protective equipment. If cutting condition and use method are inaccurate, you may be injured by broken tools or scattered chips. Excessive cutting load may influence badly on both tool and machine. Make suitable tool replacement for preventing failure of machining. After machine stopped, clean remained chips from machine with special cleaning equipment. Keep safety distance from acute and hot chip during machining. Make precaution for prevention of fire in advance when you use insoluble cutting oil. Assembled parts may be scattered at high speed cutting. Please use protective equipment. HEAD OFFICE Holystar B/D 9531, DoksanbonDong, GeumcheonGu, Seoul, Korea TEL: FAX: , WEB : CHEONGJU FACTORY 531, SongjeongDong, HungdukGu, Chengju, ChungcheongbukDo, Korea TEL: FAX: export@korloy.com JINCHEON FACTORY 771, GwanghyewonRi, GwanghyewonMyon, JincheonGun, ChungcheongbukDo, Korea TEL: FAX: