KGT Series. KORLOY Grooving Tool. Multi-functional Machining with. Strong Clamping. High Productivity. Strong Clamping System

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Ethel Henry
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1 KORLOY Grooving Tool KGT Series Multi-functional Machining with Strong Clamping System Strong Clamping System Strong clamping system ensures stable and accurate machining ide Selection of Chip Breakers ide selection of chip breakers ensures excellent chip control in various applications New Geometry Strong Clamping High Productivity New Grade

KGT Series Improved Stability and Performance by Strong Clamping Multi-operational Grooving Tool for High Precision Machining Cutting and grooving speeds

It was difficult to meet these requirements as the thin and long shape of grooving inserts caused vibration and reduced chip evacuation during operation,

KGT However, KGT has an excellent V type clamping system and a serrated shape on the clamping area so that it effectively minimizes vibrations.

KGT holders provide a total tooling solution with a wide selection for external / internal diameter machining, parting off, copying, auto lathes and relief

Insert KGT chip breakers are ready for various workpieces and a wide application area with its characteristics of excellent chip evacuation for quality

ide selection of chip breakers Excellent chip control Advantages Various holder applications Optimized machining solution Strong clamping system Stable and

2 KGT Series Improved Stability and Performance by Strong Clamping Multi-operational Grooving Tool for High Precision Machining Cutting and grooving speeds are getting faster to improve productivity while higher machining quality is required to optimize the process. It was difficult to meet these requirements as the thin and long shape of grooving inserts caused vibration and reduced chip evacuation during operation, which resulted in early wear or breakage of tools. KGT However, KGT has an excellent V type clamping system and a serrated shape on the clamping area so that it effectively minimizes vibrations. This results in improved stability and performance for highly efficient machining. KGT holders provide a total tooling solution with a wide selection for external / internal diameter machining, parting off, copying, auto lathes and relief machining. Insert KGT chip breakers are ready for various workpieces and a wide application area with its characteristics of excellent chip evacuation for quality surface finish and high precision. ide selection of chip breakers Excellent chip control Advantages Various holder applications Optimized machining solution Strong clamping system Stable and precise machining Stable tool life Higher productivity Code System [ Insert ] KG M N T KG SYSTEM (KORLOY Grooving) [ Holder ] Tolerance M class G class Hand N: Neutral R: Right L: Left I : Internal idth of cutting edge ~0. inch Nose radius inch /5 inch / inch / inch Chip breaker L / R / T / C / LP / RP / B / A KG E H R/L - - T KG SYSTEM (KORLOY Grooving) orking style E: External process I: Internal process Holder style H: Horizontal V: Vertical U: Undercut Hand R: Right L: Left Shank stsndard Height inch idth inch (For Internal machining : Minimum diameter for machining), Shank diameter Cutting width ~0. inch Maximum depth 0.~.7 inch 0 KORLOY TECH-NES

50 th Anniversary Features Strong clamping Higher machining reliability Self-centering Higher accuracy

area Clamping force is equally dispersed.

steel Alloy steel Stainless L For Light Grooving Tube Bar Grooving Parting 0.00 0.

steel Stainless Cast iron R For Rough Grooving Bar Grooving Interrupt 0.00 0.

3 50 th Anniversary Features Strong clamping Higher machining reliability Self-centering Higher accuracy Anti-chattering design Fine surface finish Insert design Clamp design Clamping area Top Bottom Clamping area Clamping force is equally dispersed. Chip Breaker Guide Sharp cutting edge Low feed machining Small diameter component Low carbon steel Carbon steel Alloy steel Stainless L For Light Grooving Tube Bar Grooving Parting fn(ipr) Strong cutting edge High feed machining Interrupted cutting Carbon steel Alloy steel Stainless Cast iron R For Rough Grooving Bar Grooving Interrupt fn(ipr) Sharp cutting edge Improved chip control Turning & grooving machining Carbon steel Alloy steel Stainless Cast iron T For Turning and Multi Grooving 0. Bar Grooving 0.9 Turning fn(ipr) KGT Series 0

KGT Series Chip Breaker Guide Improved chip control Copying Relief Carbon steel Alloy steel Stainless Cast iron C For Copying and Relief Copying Relief 0.00 0.

00 0.00 0.008 0.0 0.0 fn(ipr) Strong cutting edge High feed machining Interrupted cutting Right / Left handed Carbon steel Alloy steel Cast iron RP For Rough Parting Tube Interrupt Parting 0.00 0.00 0.008 0.0 0.0 fn(ipr) Ground insert Precise tolerance Various cutting edge length,nose R Improved chip control Carbon steel Alloy steel Stainless Cast iron B For Precision Grooving 0.

4 KGT Series Chip Breaker Guide Improved chip control Copying Relief Carbon steel Alloy steel Stainless Cast iron C For Copying and Relief Copying Relief fn(ipr) Sharp cutting edge Low feed machining Small diameter component Right / Left handed Low carbon steel Carbon steel Alloy steel Stainless LP For Light Parting Tube Bar Parting fn(ipr) Strong cutting edge High feed machining Interrupted cutting Right / Left handed Carbon steel Alloy steel Cast iron RP For Rough Parting Tube Interrupt Parting fn(ipr) Ground insert Precise tolerance Various cutting edge length,nose R Improved chip control Carbon steel Alloy steel Stainless Cast iron B For Precision Grooving Tube Interrupt fn(ipr) Sharp cutting edge Precise tolerance Aluminium alloy Copper alloy A For Aluminium Grooving 0. Bar Grooving 0.9 Turning fn(ipr) 0 KORLOY TECH-NES

5 50 th Anniversary Recommended Insert Designation Geometry Picture For external machining For face grooving Application For Internal machining Copying For Special reliefing machining Parting Grooving Turning Grooving Turning Grooving Turning Copying Reliefing Special L Light Grooving KGMN KGMI KRMN KGMR/L KGGN KRGN R Rough Grooving T Turning-Multi Grooving T Internal Grooving C Copying LP Light Parting RP Rough Parting B Blank A Aluminum Grooving A Aluminum Profiling First choice, Second choice Grades for Recommended Application Range P orkpiece Steel Alloy steel Grade Order of recommended grade PC500 NC0 NC5 NC50 PC500 NC0 NC5 NC50 Recommended cutting speed(sfm) M Stainless steel PC500 PC900 NC K Cast iron PC500 NC N Non ferrous metal H S HRSA PC500 5 KGT Series 05

6 KGT Series Cutting Performance Multi-function machining Turning + Grooving repetition orkpiece Cutting conditions Tools KGT Competitor AISI05 vc(sfm) = 50, fn(ipr) = 0.00, ap =, =, wet KGMN00-0-T (PC500) 0ea/edge 0ea/edge 0% more Optimized geometry for turning + grooving - High efficiency. Grooving Shoulder Grooving orkpiece Cutting conditions Tools KGT Competitor AISI0 vc(sfm) = 90, fn(ipr) = 0.005, ap =, =, wet KGMN00-0-R (PC500) 00ea/edge 0% more 0ea/edge Tough geometry for interrupted and deep grooving. Shaft machining Grooving(Roughing) &Turning(Finishing) orkpiece Cutting conditions Tools KGT Competitor AISI0 vc(sfm) = 90, fn(ipr) = 0.00, ap =, = x, wet KGMN00-0-T (PC500) 0ea/edge 0% more 80ea/edge Excellent chip control for higher efficiency. Parting off Pipe Parting-off orkpiece Cutting conditions Tools KGT Competitor AISI0 vc(sfm) = 0, fn(ipr) = 0.00, ap =, =, wet KGMR00-D-LP (PC500) 800ea/edge 5% more 550ea/edge Exclusive parting-off chip breaker for longer tool life. Sharp geometry for less burr. 0 KORLOY TECH-NES

7 50th Anniversary Coated Picture Designation Grooving Parting off Grooving KGMN KGMN Grooving Internal Grooving Turning Grooving Turning KGMN KRMN KGMI Parting off (Right handed) KGMR Parting off (Right handed) KGMR 00-0-L 00-0-L 00-0-L L 00-0-L 0-0-R 00-0-R 00-0-R 00-0-R R 00-0-R R 0-0-T 00-0-T 50-0-T 00-0-T 00-0-T 00-0-T T T T 00-0-T T T 00-C 00-C 00-C 500-C 00-C 800-C 00-0-T 00-0-T 00-0-T 00-D-LP 00-8D-LP 00-D-LP 00-D-LP 00-D-LP 00-D-LP 00-D-LP 500-D-LP 00-D-RP 00-8D-RP 00-D-RP 00-D-RP 00-D-RP 00-D-RP 00-D-RP 500-D-RP Dimensions NC0 NC5 NC50 PC500 PC900 H0 Application Insert α α b r α /5 /5 /5 /5 /5 /5 / /5 α / / / / / / / / α / / 5/ / /8 5/ / / /5 /5 /5 α /5 /5 /5 l d α Figure α α αα αα α : Stock item KGT Series 07

8 KGT Series Insert Application Picture Designation Coated NC0 NC5 NC50 PC500 PC900 H0 Dimensions b r l d α t Parting off (Left handed) Parting off (Left handed) Grooving (Ground insert) Grooving Parting off (Ground insert) Grooving Parting off (Single insert) Aluminum Grooving Aluminum Profiling KGML 00-D-LP D-LP D-LP D-LP D-LP D-LP 0.0 KGML 00-D-RP D-RP D-RP D-RP D-RP D-RP 0.0 KGGN 5-0-B 0.0 / B B / B 0. / B / B / B 0. / B 0.88 / B / B 0.0 / B 0. / KGGN-B 00-0-B 0. / B 0. / B 0. / KGGN 00-0-R R R / R / R 0. / R 0. / KGGN-R KGGN 00S-0-R S-0-R S-0-R / S-0-R / S-0-R 0. / S-0-R 0. / KGGN 00-0-A A A / A / A 0. / KRGN 00-A / A 5/ A / A 0. / A 0. 5/ KGGN-R KGGN-A KRGN-A : Stock item KGGN KGGN-R KGGN-A K 08 KORLOY TECH-NES

9 50 th Anniversary KGEHR/L For grooving, turning, parting off, reliefing machining KGGN KGMN KGMR/L KRMN KRGN h R type insert 9 8 Designation H=(h) L S h T-MAX Insert KGEHR/L 0-.5-T 5/8 5/ T / / T T08 / / T08 5/8 5/ T08 / / T T 5/8 5/ T / / T T7 5/8 5/ T7 / / T T7 5/8 5/ T7 / / T T0 5/8 5/ T0 / / T T0 / / / T 5/8 5/ T / / T T0 5/8 5/ T0 / / T T0 / / /. - --T T0 5/8 5/ T0 / / T T0 / / / T 5/8 5/ T / / T T0 5/8 5/ T0 / / T T0 / / / T5 5/8 5/ T5 / / T5.0 - KGMN0-- KGMN KGMR/L00-- KRMN00-C KGGN KGMR/L MHA05 5 MHA H0L H0L KGMN50-- MHA05 H0L KGMN00-- KRMN00-C KGGN00-- KRGN00-- KGMN00-- KGMR/L00-- KRMN00-C KGGN00-- KRGN00- MHA05 BHA0 H0L KGT Series 09

10 KGT Series KGEHR/L For grooving, turning, parting off, reliefing machining KGGN KGMN KGMR/L KRMN KRGN h R type insert Designation H=(h) L S h T-MAX Insert KGEHR/L -5-T / / T T / / T T / / / T0 / / T T0 / / / T T / / T T T / / / T0 / / T T0 / / / T T T / / / T T5 / / / T T / / / KGMN500-- KRMN500-C KGGN500-- KRGN500-- KGMN00-- KRMN00-C KGGN00-- KRGN00- KGMN800-- KRMN800-C KGGN800-- KRGN800- BHA0 BHA00 BHA0 BHA00 BHA0 BHA00 KGEHR/L-D00A (AUTO-TOOL) For grooving, turning, parting off machining S ØD Max L 5 KGGN KGMN KGMR/L KRMN KRGN h h H R type insert 9 8 Designation H=(h) L S h ØD Max Insert KGEHR/L 0--D0A /8 / KGMN D5A / / KRMN00-C 0--DA 5/8 5/ KGGN D5A / / DA 5/8 5/ KGMR/L00-- KGMN00-- KGMR/L00-- KRMN00-C KGGN KRGN00-5 ETNA TL KORLOY TECH-NES

11 50 th Anniversary KGEVR/L-T00 For grooving, turning, face grooving machining Dmin KGMN KGGN KRMN KRGN R type insert Designation H=(h) L S D min T-MAX Insert KGEVR/L -.5-T00 / / T T00 / / /.98.7 KGMN00-- KRMN00-C --T00 / /D KGGN00--- MHA05 H0L --T T00 / / / T00 / / T00..0 KGMN50-- MHA05 H0L 0-.5-T00 / / / T00 / / KGMN T KRMN00-C KGGN00-- MHA05 H0L 0--T00 / / / KRGN00- --T00 / / KGMN T KRMN00-C KGGN T00 / / / KRGN T00 / / T T00 / / / T00 / / T T00 / / / T T00 / / / KGMN00-- KRMN00-C KGGN00-- KRGN00- KGMN800-- KRMN800-C KGGN800-- KRGN800- BHA0 BHA0 BHA0 KGT Series

12 KGT Series KGEHR/L-T00 For grooving, turning, face grooving machining T- MAX Dmin 5 KGMN KGGN KRMN KRGN R type insert 9 8 Designation H=(h) L S D min T-MAX Insert KGEHR/L 0--T00 5/8 5/ KGMN00-- KRMN00-C --T00 / / KGGN T KRGN00-0--T00 5/8 5/ KGMN00-- D KRMN00-C --T00 / / KGGN T KRGN T00 / / KGMN00-- KRMN00-C Dmin KGGN T KRGN MHA05 H0L BHA BHA KGEUR/L For reliefing machining KRMN KRGN D 0 R type insert Designation H=(h) L S ØD Max T-MAX Insert KGEUR/L 0-5/8 5/ / / KRMN00-C KRGN00-0- / / / /8 5/ / / KRMN00-C KRGN00-0- / / / / / KRMN500-C KRGN / / / / / KRMN00-C KRGN00-0- / / / KRMN800-C 0-8 / / / KRGN800- MHA05 BHA0 BHA0 BHA0 BHA0 H0L KORLOY TECH-NES

13 50 th Anniversary KGFVR/L For face grooving machining 5 KGMN KGGN KRMN KRGN R type insert 9 8 Designation H=(h) L S T-Max ØD Min Max Insert KGFVR/L --7/7-T /7-T /78-T KGMN00-- KRMN00-C KGGN00-- KRGN00-5 BHA KGFHR/L For face grooving machining KGMN KRMN KGGN KRGN Designation H=(h) L S T-MAX ØD Min Max KGFHR/L --/9-T /7 T /9-T Insert KGMN00-- KRMN00-C KGGN00-- KRGN00-0 MHA05 R type insert 7 H0L --/-T /7-T /7-T /-T KGMN00-- KRMN00-C KGGN00-- KRGN00- BHA0 --/78-T /8-T KGMN500-- KRMN500-C KGGN500- KRGN500- BHA0 --/7-T0 --7/8-T KGMN00-- KRMN00-C KGGN00-- KRGN00- BHA0 KGT Series

KGT Series KGIUR/L For reliefing machining ØD Min. machining Dia. KRMN KRGN R type insert Designation ØD Ød L T-MAX H S Insert KGIUR/L --.78 /.77 0.8 0.709 0.5 -- --.78.575 / 8.77.99 0.8 0.8 0.709 0.90 0.

575 8.99 0.8 0.90 0.0 KRMN800-C 9-0-8.99 / 0.559 0.8.8 0.78 KRGN800- MHA05 MHA05 MHA05 MHA05 MHA05 H0L H0L H0L H0L H0L KGIVR/L For grooving, turning, profiling machining 5 ØD Min. machining Dia.

14 KGT Series KGIUR/L For reliefing machining ØD Min. machining Dia. KRMN KRGN R type insert Designation ØD Ød L T-MAX H S Insert KGIUR/L / / KRMN00-C KRGN / KRMN00-C / KRGN KRMN500-C / KRGN KRMN00-C / KRGN KRMN800-C / KRGN800- MHA05 MHA05 MHA05 MHA05 MHA05 H0L H0L H0L H0L H0L KGIVR/L For grooving, turning, profiling machining 5 ØD Min. machining Dia. KGMI KGMN R type insert 9 8 Designation ØD Ød L T-MAX H S Insert KGIVR/L / MHB00 H0L / KGMN0-- MHB00 H0L MHA05 H0L / MHB00 H0L 09-- / KGMI00-- MHB00 7 H0L MHA05 H0L / MHB00 H0L / KGMN MHB00 88 H0L MHA05 H0L 09-- / MHB00 H0L KGMI00-- MHA05 H0L / BHA / MHB00 H0L KGMI00-- MHA05 H0L / BHA MHA05 H0L / BHA0 8 KGMN MHA05 H0L / BHA / KGMN800-- BHA / BHA0 External insert : Min. machining Dia(ØD) is over.99inch 0 KORLOY TECH-NES

50 th Anniversary KGT Blade for Parting off Code System KGTBA 5-8 - S KGTB system Height of shank Cutting width S : Single pocket Parting application with the use of existing KGT inserts Economical

15 50 th Anniversary KGT Blade for Parting off Code System KGTBA S KGTB system Height of shank Cutting width S : Single pocket Parting application with the use of existing KGT inserts Economical machining with a double sided insert Specially designed slot for strong and stable clamping Easy change of insert with the use of exclusive wrench Easy change of insert ide clamping area Better stability Specially designed slot Strong clamping and durability How to Clamp Insert Insert the pin of wrench into the hole of blade. Clamp the insert on its seat after turning the handle to 5 ~0 for loosening the seat. Finish clamp by removing the wrench after moving it back to its original state. Rotation : Unclamp Rotation : Clamp KGTB 0 h H Dmax Fig. ' L 0 Dmax Dmax h H Fig. Fig. h L 0 L Designation H ' L h D-Max () D-Max () Insert Fig. KGTBA 5-.5 / / KG / / KG00-- KG00S--R () 5- / / / / / 5/ / / S () / / -.9. () clamping () corner use () corner use () corner insert KG00-- KG00S--R () KG00-- E0 (Separately KG00S--R () ordered) KG500-- KG500S--R () KG00-- KG00S--R () KG800-- KG800S--R () H0L KGT Series

Head Office Holystar B/D, 50, Nambusunhwan-ro, Geumcheon-gu, Seoul, 085, Korea Tel : +8--5-8 Fax : +8--5-8 eb : www. korloy.com E-mail : export@korloy.

16 Head Office Holystar B/D, 50, Nambusunhwan-ro, Geumcheon-gu, Seoul, 085, Korea Tel : Fax : eb : www. korloy.com export@korloy.com Cheongju Factory 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 8589, Korea Tel : Fax : Jincheon Factory 5, Gwanghyewonsandan -gil, Gwanghyewon-myeon, Jincheon-gun, Chungcheongbuk-do, 7807, Korea Tel : Fax : R & D Institute Cheongju 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 8589, Korea Tel : Fax : R & D Institute Seoul Holystar B/D, 50, Nambusunhwan-ro, Geumcheon-gu, Seoul, 085, Korea Tel : Fax : Maple Avenue, Torrance, CA 9050, USA Tel : Toll Free : Fax : sales@korloy.us Gablonzer Str. 5-7, 0 Oberursel, Germany Tel : Fax : sales@korloyeurope.com Plot NO., Sector 8, IMT Manesar, Gurgaon 05, Haryana, INDIA Tel : Fax : sales.kip@korloy.com Av. Aruana 80, conj., LC, Alphaville, Barueri, CEP00-00, SP, Brasil Tel : vendas@korloy.com Ground Dongjing Road 5 District Free Trade Zone. Qingdao, China Tel : Fax : kycpjh@korloy.com TN-EI

KGT Series. KORLOY Grooving Tool. Multi-functional Machining with. Strong Clamping. High Productivity. Strong Clamping System

KGT Series. KORLOY Grooving Tool. Multi-functional Machining with. Strong Clamping. High Productivity. Strong Clamping System KORLOY Grooving Tool KGT Series Multi-functional Machining with Strong Clamping System Strong Clamping System Strong clamping system ensures stable and accurate machining ide Selection of Chip Breakers