No: LPD 12mm~ 13.5mm SPD 13mm~ 22mm NPD 23mm~ 60mm NPD Cartridge 61mm~ 100mm. Through Coolant System
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- Amie Fowler
- 5 years ago
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Transcription
1 No: Features Excellent chip evacuation due to the specially designed flute - Special surface treatment of shank provides long durability - 4 cutting-edge using economical geometry of insert - Various chip breakers & grades are available for variety of application LPD 12mm~ 13.5mm SPD 13mm~ 22mm NPD 23mm~ 60mm NPD Cartridge 61mm~ 100mm Drilling Through Coolant System
2 Features of LPD Features NEW KORLOY INDEXABLE DRILL SERIES For small hole drilling LPD( 12~ 13.5) LPD Holder Stock Hole size d t d1 Grade LPMT DF Ø12~Ø PC3525 LPD Holder Stock ød ød1 ød2 L PT Screw Wrench LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P LPD PT1/8 FTNA0204 TW06P 2
3 Features of SPD & NPD Features SPDrill Rigid Drill Stronger drill shank and excellent design optimize the performance of hole making Abrasive wear resistance of shank with machined chip has been improved due to the special surface treatment It represents good performance even in difficult cutting condition Specially designed flute Excellent chip evacuation due to the specially designed flute guarantees long durability NPDrill Economical merits Reducing of tool cost by using 4 cutting edges Using same insert at both positions of insert pocket of drill Recommendation of chip breaker & grade as per workpiece Workpiece Alloy Steel, Carbon Steel Cast iron Stainless steel Aluminum Soft steel DM, DF DM DS, DF DA DR Grade PC3525 PC6510 PC9530 H01 PC3525 NPD, SPD SPD (Superior Piercing Drill) NPD (New Piercing Drill) Available diameter : 13 ~ 22 Available diameter : 23 ~ 60 3
4 Features of LPD & SPD & NPD for LPD 2 cutting-edge using insert LPD clamping method For small hole drilling For LPD size : 12mm ~ 13.5mm 2 PC3525(Steel) 1 for SPD 4 cutting-edge using insert Same insert is available for both position of insert pocket of drill Chip breaker of SPD insert provides excellent chip control due to its engineered design Easy & simple change of cutting edge Economical by using the same insert at both positions of insert pocket of drill Available SPD size : 13mm ~ 22mm Since SPD makes small-sized chip, it is effective for small hole drilling Recommendation of chip breaker & grade as per workpiece DF DM DS DA PC3525 (Steel) PC9530 (Stainless steel) PC3525, PC9530(Steel) PC6510(Cast iron) PC9530 (Stainless steel) H01(Aluminum) for NPD 4 cutting-edge using insert How to use 4 cutting edge of NPD insert Since NPD has strong cutting edge, it is suitable for big hole drilling Available NPD size : 23mm ~ 60mm At first, use No, edges at the outer position of insert pocket and then take the insert to the inner position of insert pocket of drill to use, Recommendation of chip breaker & grade as per workpiece DM DS DR DA PC3525(Steel) / PC6510(Cast iron) PC9530(Stainless steel) PC3525(Soft steel) H01(Aluminum) 4
5 Features of SPD & NPD Excellent surface finish Deviation of surface finish Surface finish ( ) Deviation of surface finish as per feed rate (vc=150m/min) KORLOY A maker feed(mm/rev) Cutting condition KORLOY Drill : SPD : SPMT DM(PC3525) vc=150m/min, ap=25mm, wet Workpiece : SCM440 (AISI4140, 42CrMo4) Test result SPD has got surface finish Ra under 2.0 much better than competitor's which is KORLOY s NPD & SPD show excellent surface finish even in high feed operation Precise hole diameter Tolerance of machined hole Tolerance ( ) Deviation of hole as per feed rate(vc=150m/min) KORLOY A maker Cutting condition KORLOY Drill : NPD : NPMT DM(PC3525) vc=150m/min, ap=25mm, wet Workpiece : SCM440 (AISI4140, 42CrMo4) feed(mm/rev) Test result NPD has got less tolerance than competitor's as per feed rate variation Long tool life Wear on cutting edge as per machined hole Flank wear Wear resistance on cutting edge(vc=130m/min, fn=0.11mm/rev) KORLOY A maker Machined hole (pieces) Cutting condition KORLOY Drill : SPD : SPMT DM(PC3525) vc=110m/min, fn=0.11mm/rev, ap=25mm, wet Workpiece : SCM440 (AISI4140, 42CrMo4) 480holes Test result Longer tool life and better wear resistance than A-maker, s 5
6 SPD & NPD SPD DF DM DS DA Designation Stock Diameter d t r d1 Grade SPMT DF Ø13~Ø SPMT DF Ø16~Ø PC9530 SPMT DF Ø20~Ø SPMT DM Ø13~Ø PC3525/PC3535 SPMT DM Ø16~Ø PC9530 SPMT DM Ø20~Ø PC6510 SPMT DS Ø13~Ø SPMT DS Ø16~Ø PC9530 SPMT DS Ø20~Ø SPET DA Ø13~Ø SPET DA Ø16~Ø H01 SPET DA Ø20~Ø NPD DM DS Designation Stock Diameter d t r d1 Grade NPMT DM Ø23~Ø NPMT DM Ø25~Ø NPMT DM Ø29~Ø NPMT DM Ø33~Ø NPMT DM Ø41~Ø NPMT DM Ø51~Ø NPMT DS Ø23~Ø NPMT DS Ø25~Ø PC3525 PC3535 PC6510 NPMT DS Ø29~Ø PC9530 NPMT DS Ø33~Ø NPMT DS Ø41~Ø NPMT DS Ø51~Ø DR DA Designation Stock Diameter d t r d1 Grade NPET DR Ø23~Ø NPET DR Ø25~Ø NPET DR Ø29~Ø PC3525 NPET DR Ø33~Ø PC3535 NPET DR Ø41~Ø NPET DR Ø51~Ø NPET DA Ø23~Ø NPET DA Ø25~Ø NPET DA Ø29~Ø NPET DA Ø33~Ø H01 NPET DA Ø41~Ø NPET DA Ø51~Ø
7 SPD & NPD 2D SPD, NPD 2D Holder Stock ød ød1 ød2 L PT Screw Wrench SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S 7
8 SPD & NPD 2D SPD, NPD 2D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S Examples of choosing proper tool Workpiece : SCM440, Hole size : : SPMT DM PC3525 Drill : SPD mm, Depth : 40mm Workpiece : Stainless steel, Hole size : : NPMT DS PC9530 Drill : NPD mm, Depth : 45mm 8
9 SPD & NPD 3D SPD, NPD 3D Holder Stock ød ød1 ød2 L PT Screw Wrench SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S 9
10 SPD & NPD 3D SPD, NPD 3D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S 10
11 SPD & NPD 3D, 4D SPD, NPD 3D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S SPD, NPD 4D Holder Stock ød ød1 ød2 L PT Screw Wrench SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTNA0204 TW06P SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S 11
12 SPD & NPD 4D SPD, NPD 4D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S 12
13 SPD & NPD 4D, 5D SPD, NPD 4D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S SPD, NPD 5D Holder Stock ød ød1 ød2 L PT Screw Wrench SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02206S TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S SPD PT1/8 SPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA02565 TW07S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD ` PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S 13
14 SPD & NPD 5D SPD, NPD 5D Holder Stock ød ød1 ød2 L PT Screw Wrench NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT1/4 NPM(E)T FTKA0307 TW09S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA03508 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTKA0410 TW15S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S NPD PT3/8 NPM(E)T FTNC04511 TW20S 14
15 Setting of drill in turning machine Setting of drill in turning machine Setting of drill in turning machine Core diameter : 0.5mm Larger(+) X-axis Smaller(-) The cutting edge of insert should be parallel to X-axis to make it possible to do offset cutting. Since a flat part on shank for side lock clamping has been made parallel with the cutting edge line of insert, operator can set the drill as per flat part of shank. The outer insert should be located in the direction(+) of X-axis to allow offset cutting and then the inner insert should face the operator. To check up the setting of drill before use, test it by drilling about 5mm depth and then measure the core size if it is around 0.5mm. * Please check the side lock position when you clamp Drill setting by core size According to machine condition, miss-match between the center of the workpiece and the drill could cause un-preferable core size, like too big core or nothing. Since it is the main point to get good quality, please be fully aware of the data written below. When the core has not made It could cause damage on insert and serious vibration of tool in drilling. To fix the trouble, re-clamp it by rotating the holder 180 and check the core size again. When the core is larger than 1mm The big core of workpiece could generate big cutting force against drilling which cause vibration of tool. To figure out the trouble, rotate the drill 90 by counteringclockwise and re-clamping it. Center of drill Center of drill Center of workpiece Center of workpiece Outer insert Inner insert Outer insert Inner insert Inner insert Outer insert Inner insert Outer insert Center of workpiece Center of workpiece Center of drill Center of drill Making expanded hole The cutting edge of insert and X-axis of machine should be parallel to each other. Expanding of hole size by moving the drill to the outer direction of X-axis is possible. (Please refer to the expanding hole range by drill diameter at the table shown below.) Don't make the reduced operation in the inner direction of X- axis. : A damage on workpiece could be caused by interference between drill's shank and operated hole. Outer insert Reduction Inner insert X-axis Interference 15
16 LPD & SPD & NPD Technical information Maximum hole size available as per each drill diameter Expanded hole modification value when moving in the outer direction of X-axis. Drill diameter Max.radial adjustment Max.drill diameter Drill diameter Max.radial adjustment Max.drill diameter Drill diameter Max.radial adjustment Max.drill diameter SPD & NPD Technical information Machining power requirement Machining power requirement(kw) Drill diameter Drill diameter Drill diameter Coolant pressure Machined hole tolerance as per D.O.C D.O.C Machined Hole Tolerance Test Cutting Condition Coolant pressure( /min) vc : 130 ~200m/min fn : 0.04~0.15mm/rev Workpiece : SCM440 / AISI4140 Coolant : Over 5kg/cm 2 Drill diameter Appropriate pressure for NPD & SPD is over 5kg/ Since the information shown above is basic data for normal drilling, adjustment as per workpiece & cutting conditions are necessary vc : 100m/min Workpiece : SCM440 / AISI4140 Through coolant system 16
17 LPD & SPD & NPD Technical information Trouble Shooting Trouble Condition Trouble Condition Size change of hole Reduction of hole size Scratch of steel part of holder by touching of wall of hole Vibration Size change of the hole between inlet and outlet Reduction of hole size compared to drill diameter Touch of the workpiece and the drill's shank Long Chip Short Chip Chip clogging Center position of workpiece is lower than cutting edge of inner insert. The Inaccurate center of workpiece and drill Vibration happens due to poor chip evacuation. Vibration happens due to the overload from severe chip breaking Increase Velocity Decrease Feed rate Refer to the drill setting by core condition (Previous pages) Soft steel, Stainless steel Increase Velocity Decrease Feed rate Alloy steel, Carbon steel Increase Velocity Increase Feed rate Increase Velocity Decrease Feed rate Increase Coolant pressure Since the coolant pressure is very important factor for drilling, in-sufficient coolant pressure might cause chattering or wear on cutting edge occuring short tool life. LPD & SPD & NPD Code System SPD SPDrill Hole size: 17mm Shank diameter Aspect ratio 25mm (2, 3, 4, 5) Use LPD for diameter 12~ 13.5, SPD for diameter 13~ 22, NPD for diameter 23~ 60. When choosing drill, please consider about the aspect ratio (flute length / hole diameter) of drill. How to calculate machining power of drilling : P(kW) P = 425 x Ks x vc x fn x D / 10 7 (kw) Specific cutting force : Ks(kg/mm 2 )_see KORLOY catalogue Cutting speed : vc(m/min) Feed rate: fn(mm/rev) Drill diameter : D Example Workpiece = SCM440, Ks=254kg/mm 2, vc=100m/min, fn=0.1mm/rev, D=20mm P(kW)=425 X 254 X 100 X 0.1 X 20/10,000,000=2.159kW Applications need special care Inclined surface Half circle Hole expanding Interfered hole Piled up plates In case of applications shown above, please decrease the feed rate 30~50% from the recommended data 17
18 Recommended cutting condition Recommended cutting condition ISO P M K Condition(L=3D) vc Workpiece C/B and Grade fn(mm/rev) Hardnesss KS Material C/B Grade m/min ~15 16~24 25~32 33~40 (HB) SM15C SM25C SM35C SM45C SM58C SCMn1 SMn438(H) SUM22 SNC236 SCM4105 SCM440 SCMnH1 SCr440 SNCM220 SNCM240 STD1 STD61 STS43 SKH55 SKH3 SKH51 SKH51 STS304 STR31 STR316 STS316 B11SSC16 STS321 STS12 STS403 STS410 STS420 STS430 STR446 STR36 STR446 HRSC15 STR330 NiCu30Al CoCr22W 14Ni TiAl5Sn2.5 GC100 GC150 GC200 GC250 GC350 GC400 GCD500 GCD600 GCD700 GTS-35 GTS 45 GTS-55 Aluminum Copper Low carbon steel High carbon steel Low alloy steel Low alloy steel (heat) High alloy steel High alloy steel (heat) Austenite Austenite (Cast steel) Ferrite Martensite Ni-alloy Ti-alloy High hardness Gray Ductile Graphite st DM PC ( ) nd DS PC ( ) st DM PC (80-200) st DM PC (70-200) nd DS PC (50-180) st DM PC (50-150) nd DR PC (50-140) st DM PC (50-160) nd DS PC (50-150) st DM PC (30-120) nd DR PC (30-110) st DS PC (50-150) Ni>8% 2nd DM PC (40-150) st DS PC (40-130) nd DM PC (40-120) st DR PC (60-170) nd DS PC (60-160) st DS PC (30-100) nd DM PC (30-90) st DR PC (30-90) Over 1st DR PC (20-80) st DM PC ( ) Decrease feed rate 20~50% when using aspect ratio 4D, 5D drill. (You may increse feed rate 10~20% when using aspect ratio 2D drill) Apply appropriate cutting condition according to workpiece shape and hardness. Decrease feed rate 30~50% when overlapped board drilling. 1st DM PC ( ) nd DR PC (90-180) st DM PC (70-170) nd DR PC (70-150) st DA H01 300( ) nd DM H01 280( ) st DA H01 280( ) nd DM H01 250( )
19 Recommended cutting condition Condition(L=4D) fn(mm/rev) Condition(L=5D) fn(mm/rev) Over 41 ~15 16~24 25~32 33~40 Over 41 ~15 16~24 25~32 33~40 Over Decrease feed rate 20~30% when poor workpiece clamping and low rigidity of machine. Decrease feed rate 30~50% early in the operation when inclined surface drilling. (In case of bad chip evacuation, apply step drilling of change to longer drill) When hole expanding, adjust cutting speed and feed rate. (It may cause long chip) 19
20 NPD Cartridge system NPD Cartridge system Screw Adjustment of drill diameter Adjust bolt Cartridge Holder Adjust washer (0.5mm) Adjust washer (1.0mm) Outer cartridge Washer Cartridge bolt Adjust bolt Using big hole drilling Ø61 ~ Ø100 Indexable cartridge & insert are able to pursue the economy and convenience of customer Drill diameter can be extended up to 5mm by adjusting outer cartridge An adjust bolt makes handling easy for extension of drill diameter Excellent chip control guarantees good cutting performance in deep hole drilling Various chip breakers & grades are available for variety of application Extension of drill diameter Washer Designation Thickness 1 WA WA WA0305+WA WA0310 x WA0305+WA0310 x Drill diameter could be extended up to 5mm from adjusting of washer. NPD Cartridge Type Holder Stock ød ød1 ød2 L PT Cartridge Inner Outer Screw Wrench NPD ~ PT3/8 NPM(E)T NPC6165C NPC6165P FTKA0307 TW09S NPD ~ PT3/8 NPM(E)T NPC6570C NPC6570P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC7075C NPC7075P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC7580C NPC7580P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC8085C NPC8085P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC8590C NPC8590P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC9095C NPC9095P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC95100C NPC95100P FTNC04511 TW20S NPD ~ PT3/8 NPM(E)T NPC6165C NPC6165P FTKA0307 TW09S NPD ~ PT3/8 NPM(E)T NPC6570C NPC6570P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC7075C NPC7075P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC7580C NPC7580P FTKA03508 TW15S NPD ~ PT3/8 NPM(E)T NPC8085C NPC8085P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC8590C NPC8590P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC9095C NPC9095P FTKA0410 TW15S NPD ~ PT3/8 NPM(E)T NPC95100C NPC95100P FTNC04511 TW20S 20
21 LPD & SPD & NPD special item order form Customer : Tel : Person in charge : Machine part : Workpiece : Order quantity : pcs Coolant Through coolant Outer coolant(no oil hole) Side coolant(cnc) Machining type Blind hole Through hole Shank type F : Flat type W : Weldon type T : Whistle notch type Position of side lock flat General-Parallel with outer cutting edge line 90 with outer cutting edge line 150 with outer cutting edge line 180 with outer cutting edge line Please fill out the requirement of tolerance for D, D1 Note Present tool Cutting condition n(min -1 ) or vc(m/min) : vf(mm/min) or fn(mm/rev) : ap : Tool life Facilities - Machining center - General lathe - CNC lathe 21
22 HEAD OFFICE Holystar B/D 953-1, Doksanbon-Dong, Geumcheon-Gu, Seoul, Korea TEL: FAX: , CHEONGJU FACTORY 53-16, Songjeong-Dong, Hungduk-Gu, Chengju, Chungcheongbuk-Do, Korea TEL: FAX: JINCHEON FACTORY 767-1, Gwanghyewon-Ri, Gwanghyewon-Myon, Jincheon-Gun, Chungcheongbuk-Do, Korea TEL: FAX: Web site : export@korloy.com May Warning Safety instruction - Use glasses safely and face cover with protective equipment. If cutting condition and use method are inaccurate, you may be injured by broken tools or scattered chips. - Excessive cutting load may influence badly on both tool and machine. Make suitable tool replacement for preventing failure of machining. - After machine stopped, clean remained chips from machine with special cleaning equipment. - Keep safety distance from acute and hot chip during machining. - Make precaution for prevention of fire in advance when you use insoluble cutting oil. - Assembled parts may be scattered at high speed cutting. Please use protective equipment.
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