TOOLS NEWS Update B194B. PVD coated Cermet grade for steel MP3025. Series Expansion. For excellent surface finishes and extended tool life.

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1 Series Expansion TOOLS NEWS Update B194B PVD coated Cermet grade for steel For excellent surface finishes and extended tool life.

2 PVD coated Cermet grade for steel Better tool life when machining small workpieces. Due to the improved adhesion strength of the smooth substrate surface, gives better tool life than conventional cermet. Ti-compound PVD coating provides excellent wear and welding resistance. Substrate surface provides excellent adhesion strength for coating layer. Substrate with superior fracture resistance and thermal shock resistance. High quality fi nishes at low speeds. produces better surface finishes at low cutting speeds than competitors PVD cermet grades. y Conventional 200mm <Cutting condition> Work piece: S25C volution: n=398 min.-1 (Outer: vc=250 m/min.) Depth of cut: ap=1.5 mm Feed: f=0.15 mm/rev. Wet cutting After 1st workpiece After 125 workpieces Conventional (μm) Rz= regular 0mm (μm) Rz= regular 0mm (μm) Rz= regular 0mm (μm) Rz= irregular 0mm maintained the high quality surface finish after 125 components. * 18mm <Cutting condition> Work piece: JIS-S45C Inserts:DCMT11T304 volution: n=150 m/min Depth of cut: ap=1.0 mm Feed:f=0.07 mm/rev. Wet cutting LP breaker for light cutting of steels. Optimized for profi ling Cutting edge is optimized for profi ling. High speed cutting Butterfly form protuberance breaks chips during high speed cutting. Depth of cut (mm) Chip control range Feed rate (mm) Wide chip control range Chip defl ectors control chips in low DOC applications. Cross Section Nose Flank 0.2 1

3 RECOMMENDED CUTTING CONDITIONS y Negative Inserts (External turning tools) Work Material Hardness Cutting Mode Breaker Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) P General Cutting FY Mild Steel <180HB (SS400, 0C etc.) General Cutting SY R/L-F LP SW R/L-K Carbon Steel, Alloy Steel (S45C, SCM440 etc.) HB R/L MP General Cutting General Cutting FH LP y Positive Inserts (SP Holder) Work Material Hardness Cutting Mode Breaker Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) P R/L-F Mild Steel (SS400, 0C etc.) <180HB MV General Cutting FV R/L-F MV Carbon Steel, Alloy Steel (S45C, SCM440 etc.) HB SV MW General Cutting General Cutting FV SW y Positive Inserts (MC Holder) Work Material Hardness Cutting Mode Breaker Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) P Mild Steel (SS400, 0C etc.) <180HB General Cutting Carbon Steel, Alloy Steel (S45C, SCM440 etc.) HB General Cutting y 5 / Positive Inserts (Boring bars) Work Material Hardness Cutting Mode Breaker P General Cutting FV Mild Steel <180HB (SS400, 0C etc.) General Cutting MV Carbon Steel, Alloy Steel (S45C, SCM440 etc.) HB The conditions of 5deg. / 11 deg. positive inserts for internal turning should only be used as a guide. * Adjust cutting conditions appropriately according to the overhang length. Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) FV SV MV

4 PVD coated Cermet grade for steel INSERTS a Negative Inserts (With hole) Shape Stock Dimensions (mm) D2 FH CNMG FH M a FH M a FH M a FY CNMG FY M a FY M a LP CNMG LP M a LP M a SW CNMG SW M a SW M a SW M a (Wiper) SY CNMG SY M a SY M a MP CNMG MP M a MP M a MP M a CNMG M a M a FH DNMG FH M a FH M a FH M a FH M a FH M a FH M a a : Inventory maintained in Japan.

5 Shape FY LP SW (Wiper) SY Stock Dimensions (mm) D2 DNMG FY M a FY M a FY M a FY M a DNMG LP M a LP M a LP M a LP M a DNMX SW M a SW M a SW M a SW M a DNMG SY M a SY M a SY M a SY M a MP DNMG MP M a MP M a MP M a MP M a MP M a MP M a DNMG M a M a M a M a SNMG FH M a FH M a SNMG LP M a LP M a FH LP 4

6 PVD coated Cermet grade for steel INSERTS a Negative Inserts (With hole) Shape SY Stock Dimensions (mm) D2 SNMG SY M a MP SNMG MP M a MP M a MP M a SNMG M a M a M a M a R/L SNGG120404R G a R G a L G a L G a FH TNMG FH M a FH M a FH M a FY TNMG FY M a FY M a R/L-F LP TNGG160402R-F G a R-F G a R-F G a L-F G a L-F G a L-F G a TNMG LP M a LP M a a : Inventory maintained in Japan.

7 Shape SW Stock Dimensions (mm) D2 TNMX SW M a SW M a (Wiper) SY TNMG SY M a SY M a R/L-K MP TNGG160402R-K G a R-K G a R-K G a L-K G a L-K G a L-K G a TNMG MP M a MP M a MP M a TNMG M a M a R/L FH TNGG160402R G a R G a R G a L G a L G a L G a VNMG FH M a FH M a FH M a R/L-F VNGG160402R-F G a R-F G a L-F G a L-F G a

8 PVD coated Cermet grade for steel INSERTS a Negative Inserts (With hole) Shape Stock Dimensions (mm) D2 LP VNMG LP M a LP M a MP VNMG MP M a MP M a VNMG M a M a FH WNMG FH M a FH M a FY WNMG FY M a FY M a LP WNMG LP M a LP M a SW (Wiper) SY WNMG SW M a SW M a SW M a SW M a SW M a WNMG SY M a SY M a a : Inventory maintained in Japan.

9 Shape Stock Dimensions (mm) D2 MP WNMG MP M a MP M a MP M a WNMG M a M a

10 PVD coated Cermet grade for steel INSERTS a 5 Positive Inserts (With hole) Shape Stock Dimensions (mm) D2 R/L-F VBGT110302R-F G a L-F G a MV VBMT MV M a MV M a MV M a MV M a R/L-F WBGT020102L-F G a L-F G a L30202L-F G a L30204L-F G a R/L-MV WBMTL30202L-MV M a L30202R-MV M a L30204L-MV M a L30204R-MV M a a : Inventory maintained in Japan.

11 a Positive Inserts (With hole) Shape Stock Dimensions (mm) D2 L-F CCGT0302L-F G a L-F G a T002L-F G a T004L-F G a SV CCMH SV M a SV M a SW CCMT SW M a SW M a T302-SW M a T304-SW M a (Wiper) MV CCMT M a M a M a T302 M a T304 M a T308 M a M a M a CCMH MV M a MV M a MW (Wiper) CCMT MW M a MW M a T304-MW M a T308-MW M a DCMT M a M a M a T302 M a T304 M a T308 M a M a M a

12 PVD coated Cermet grade for steel INSERTS a Positive Inserts (With hole) Shape Stock Dimensions (mm) D2 MV DCMT MV M a MV M a MV M a T302-MV M a T304-MV M a T308-MV M a RCMT0602M0 M a M0 M a RCMX1003M0 M a M0 M a SCMT09T304 M a T308 M a M a M a FV TCMT M a M a M a M a M a M a M a T304 M a T308 M a VCMT FV M a FV M a a : Inventory maintained in Japan.

13 Shape Stock Dimensions (mm) D2 SV VCMT SV M a SV M a VCMT M a M a M a MV VCMT MV M a MV M a WCMT M a M a L30202 M a L30204 M a M a M a T304 M a T308 M a

14 PVD coated Cermet grade for steel INSERTS a Positive Inserts (With hole) Shape FV SV MV FV L-FS SV Stock Dimensions (mm) D2 CPMH FV M a FV M a FV M a FV M a FV M a CPMH SV M a SV M a SV M a SV M a SV M a CPMH MV M a MV M a MV M a MV M a TPMH FV M a FV M a FV M a FV M a FV M a FV M a FV M a FV M a FV M a FV M a TPGH080202L-FS G a L-FS G a L-FS G a L-FS G a L-FS G a L-FS G a L-FS G a L-FS G a TPMH SV M a SV M a SV M a SV M a SV M a SV M a SV M a SV M a SV M a SV M a a : Inventory maintained in Japan.

15 Shape Stock Dimensions (mm) D2 MV TPMH MV M a MV M a MV M a MV M a MV M a MV M a MV M a MV M a MV M a MV M a TPMX M a M a MV WPMT MV M a MV M a MV M a MV M a a Positive Inserts (Without hole) Shape Stock Dimensions (mm) D2 SPMR M a M a M a M a Light to Light to TPMR M a M a M a M a M a M a M a M a M a

16 PVD coated Cermet grade for steel APPLICATION EXAMPLES Insert WNMG LP () DNMG LP () WNMG LP () Sprocket (JIS-SPHC) Morter parts (JIS-SCM420H) JIS-SS400 Work piece z x ø12.5 Cutting Conditions Cutting Speed (m/min) Feed (mm/min) Depth of Cut (mm) Coolant Wet cutting Wet cutting Coventional Coventional Coventional sults wear resistance exceeds conventional PVD coated cermet, extending time between tool changes. doubled tool life and the LP chip breaker allowed vibration free machining. doubled tool life when machining without coolant. Insert TNGG160404L-F () JIS S45C Work piece Cutting Conditions Cutting Speed (m/min) Feed (mm/min) Depth of Cut (mm) Coolant Wet cutting Coventional sults Compared to the conventional product, has smaller wear after the same machining time and can achieve the longer tool life. For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or spanner. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. URL : (Tools specifications subject to change without notice.) EXP-11-E E( - )

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