WDO-SUS. Coolant-through WDO carbide drill series for stainless steel WDO-SUS-3D WDO-SUS-5D
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1 WDO-SUS -through WDO carbide drill series for stainless steel WDO-SUS-3D WDO-SUS-5D HIGHLY EFFICIENT TOOLS DESIGNED TO EXCEL IN DIFFICULT MACHINING ENVIRON MENT
2 Finally, the answer you've been looking for is here... 1 Sharp cutting edge 2 New flute geometry 3 Special margin shape 4 New coolant hole shape 5 WXL Coating HIGHLY EFFICIENT TOOLS DESIGNED TO EXCEL IN DIFFICULT MACHINING ENVIRON MENT 2
3 WDO-SUS Drill for Stainless Steels & Various Materials OSG s next generation of carbide drills is an almighty one. Focused on the reduction of thrust and aimed at machining Stainless Steel, WDO-SUS-3D/5D is the perfect drill to use for your machine. The flute design produces optimal chip shape, thereby realizing smooth chip evacutation. The margin form is designed to realize low resistance and low cutting temperature. 3 Common machining problems associated with these materials : Work hardening tendency Elongation of chips Low thermal conductivity Welding on cutting tool
4 Key features & Benefits WDO-SUS-3D/5D 1 Solution for work hardening - Sharp cutting edge Reduces work hardening, which leads to longer tool life during tapping and reaming Tool WDO-SUS-5D φ10 Speed 70m/min (2,229min -1 ) 1.5MPa Water Soluble Internal Work Material SUS3040C Feed Rate 446mm/min(0.2mm/rev) Machine Horizontal Machining Center WDO-SUS Vickers Hardness Distance from the wall surface of the hole 2 Solution for elongation of chips - New flute geometry Enables the creation of compact cutting chips WDO-SUS 4
5 Key features & Benefits WDO-SUS-3D/5D 3 Solution for high machining heat - Special margin shape Reduces friction and heat generation Hole Margin surface Front view Side view Front view Side view WDO-SUS 4 Solution for high machining heat - New coolant hole shape Improves coolant flow, chip evacuation and cutting heat generation (m/s) flow velocity 25.0 WDO-SUS Conventional Analysis of coolant flow with spindle speed of 2,200min Solution for welding - heatwxl coating High adhesion strength, which minimizes the possibility of chipping 5
6 Performance WDO-SUS-3D/5D versus Conventional type on Work Material SUS304 Cutting Dia Ø6 Speed 80m/min Depth of Hole 25mm (Through hole) Material SUS304 Feed Rate 0,18mm/rev (3% x D) Internal - Emulsion - 1,5Mpa No. 1 A Chipping of cutting edge Chipping of cutting edge No. 2 B Margin broken Margin broken WDO-SUS-3D/5D Continuous use is possible Nr. of holes Conventional type versus WDO-SUS-3D/5D Conventional type WDO-SUS-3D/5D Torque (N-cm) Thrust (N) / - 25% Cycle no ,4 0,8 1,2 1,6 2,0 2,4 2,8 3,2 3,6 4, ,4 0,8 1,2 1,6 2,0 2,4 2,8 3,2 3,6 4,0 Time (s) 6
7 Performance WDO-SUS-3D/5D versus Conventional type on Work Material S50C Cutting Dia Ø10 Speed 100m/min Depth of Hole 50mm (Through hole) Material S50C Feed Rate 0,30mm/rev (3% x D) Internal - Emulsion - 1,5Mpa No. 1 A Broken Broken No. 2 B Chipping of cutting edge Chipping of cutting edge WDO-SUS-3D/5D Continuous use is possible Nr. of holes Conditions Carbon Steel S50C Alloy Steel SCM440 Alloy Steel SCM440-30HRC Stainless Steel SUS304 - SUS316 Super Duplex SUS PH PH Ti Alloy 80 ~ 120 m/min 80 ~ 120 m/min 60 ~ 90 m/min 60 ~ 100 m/min 30 ~ 60 m/min 20 ~ 50 m/min Vc Ø S (min -1 ) F (mm/rev) S (min -1 ) F (mm/rev) S (min -1 ) F (mm/rev) S (min -1 ) F (mm/rev) S (min -1 ) F (mm/rev) S (min -1 ) F (mm/rev) ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,05~0, ,08~0, ,08~0, ,08~0, ,08~0, ,08~0, ,06~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,08~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,09~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,11~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,12~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,14~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,15~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,15~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,16~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,18~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,19~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,22~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,24~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0, ,27~0,40 7
8 Machining Data of Stainless Steel Machining Precipitation Stainless Steel Tool WDO-SUS-5D Size Ø 6,7 Drilling Time (min) Work Material 15-5 PH Cutting Speed 50m/min (2.377 min -1 ) WDO-SUS-5D 23 min Flank Wear Feed Rate 357 mm/min (0,15 mm/rev) Depth of Hole 45 mm (Blind) Water Soluble (Internal) 12 min Flank Wear Machine Horizontal Machining Center Machining Duplex Stainless Steel Tool WDO-SUS-5D 500 Number of Holes Size Ø 10,3 Work Material SUS329J3L Cutting Speed 65m/min (2.010 min -1 ) WDO-SUS-5D Holes Flank Wear Feed Rate 462 mm/min (0,23 mm/rev) Depth of Hole 48 mm (Through) Water Soluble (Internal) 800 Holes Flank Wear Machine Multifunction Lathe 8
9 Machining data of Titanium Alloy WDO-SUS-3D in Titanium Alloy Tool WDO-SUS-3D Ø 5,1 Work Material Ti-6AI-4V (34~36 HRC) (After aging treatment) Cutting Speed 40m/min (2.498 min -1 ) WDO-SUS-5D Number of Holes Holes Chipping Feed Rate Depth of Hole 300 mm/min (0,12 mm/rev) 17 mm (Through) 800 Holes Chipping Machine Water Soluble (Internal) Horizontal Machining Center Conventional 49 Holes Breakage Cutting chips WDO-SUS-5D in Titanium Alloy Tool WDO-SUS-5D Ø 10,5 Number of Holes Work Material Ti-6AI-4V Cutting Speed 45m/min (1.365 min -1 ) WDO-SUS-5D 330 Holes Wear Feed Rate 177,5 mm/min (0,13 mm/rev) Depth of Hole 29 mm (Blind) Water Soluble (Internal) 230 Holes Wear Machine Horizontal Machining Center 9
10 WDO-SUS-3D NEW CARBIDE WXL 30 SHRINK FIT 140 h8 Ø < 6 Carbide 3D Internal Drill High Performance on Stainless Steel Optimized flute design Smooth chip evacuation PM 6 < Ø Unit:mm EDP D L l d Price EDP D L l d Price , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , On some drills, the coating may have some discoloration. This does not pose any performance problems. C 0.45% SCM ~35 HRC 35~45 HRC 45~50 HRC 50~70 HRC SUS SKD GG GGG Cu AI AC Ti Tiall Inc 10
11 WDO-SUS-5D -5D NEW CARBIDE WXL 30 SHRINK FIT 140 h8 Ø < 6 Carbide 5D Internal Drill High Performance on Stainless Steel Optimized flute design Smooth chip evacuation PM 6 < Ø Unit:mm EDP D L l d Price EDP D L l d Price , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , On some drills, the coating may have some discoloration. This does not pose any performance problems. C 0.45% SCM ~35 HRC 35~45 HRC 45~50 HRC 50~70 HRC SUS SKD GG GGG Cu AI AC Ti Tiall Inc 11
12 OSG EUROPE LOGISTICS Avenue Lavoisier 1 B-1300 Z.I. Wavre - Nord Belgium Tel.: Fax: info@osgeurope.com OSG BELUX Avenue Lavoisier 1 B-1300 Z.I. Wavre - Nord Belgium Tel.: Fax: info@osg-belgium.com OSG FRANCE Paris Nord rue de la Belle Etoile, 4 allée du Ponant BP Roissy en France F Roissy Ch. De Gaule Cedex France Tel.: Fax: sales@osg-france.com OSG NETHERLANDS Bedrijfsweg MG Harmelen Postbus DB Harmelen The Netherlands Tel.: Fax: info@osg-nl.com OSG UK Shelton house, 5 Bentalls Pipps Hill Ind Est, Basildon Essex SS14 3BY United Kingdom Tel.: Fax: sales@osg-uk.com SLOVAKIA Branch office of OSG Belgium s.a. Tel: Fax: info@osg-belgium.com OSG POLAND 59 Złota St Warsaw Poland OSG GERMANY Karl-Ehmann-Str. 25 D Göppingen Germany Tel.: Fax: info@osg-germany.de OSG SCANDINAVIA (For Scandinavian countries) Langebjergvaenget Roskilde Denmark Tel.: Fax: osg@osg-scandinavia.com SWEDEN Branch office of OSG SCANDINAVIA Abrahams Gränd Bromölla Sweden Tel: Fax: osg@osg-scandinavia.com OSG COMAHER Bekolarra 4 E Vitoria-Gasteiz Spain Tel.: Fax: osg-comaher@osg-comaher.com OSG ITALIA Via Cirenaica n. 52 int. 61/63 I Torino Italy Tel.: Fax: info@osg-italia.it OSG TURKEY Rami Kişla Cad.No:56 Eyüp Istanbul Turkey Tel Fax: info@osg-turkey.com ROMSAN INTERNATIONAL CO. SRL Reprezentant Exclusiv OSG 23-25, Nerva Traian Street Bucuresti România Tel.: Fax: romsan.int@romsan.ro OSG EUROPE LOGISTICS S.A.
WDO-SUS. Coolant-through WDO carbide drill series for stainless steel WDO-SUS-3D WDO-SUS-5D
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